Dallas, Texas / May 18-21, Welcome

Transcription

1 Dallas, Texas / May 18-21, 2015 Welcome Realize innovation.

2 Zvika Weissman / SPLM SW / MFG. Eng. SW Solutions / A&D Industry Lead Aerospace & Defense Manufacturing - Right the First Time Realize innovation.

3 Manufacturing Engineering SW Solutions - a SPLM SW Product Segment Tecnomatix & NX CAM - real solutions for manufacturing Page 3

4 Agenda Opportunity Our Vision Our Solution Innovation Summary Page 4

5 Agenda Opportunity Our Vision Our Solution Innovation Summary Page 5

6 Aerospace and Defense Trends Difficult business climate Declining Defense and Space Spending Worldwide decline in spending U.S. defense spending 5X more than #2 nation Sequestration: U.S. defense budget is still ~$1.5 Trillion Growing Commercial Aircraft Backlog Pressure on supply chain Talent development knowledge management Quality and safety Technology innovation Complex Global Business Dynamics International suppliers, risk sharing partners and customers Import/export regulations Environmental regulations Increased competition Poorer Program Performance All major aircraft programs have cost overruns, schedule delays: 40% of programs over budget 25%+ $296B overrun on $1,600B portfolio 2-year delay to initial operation GAO reports for US DoD Page 6

7 Manufacturing Engineering Concerns How am I going to ensure that my part suppliers work according to the standards I have requested? How will we meet the timeline for start of production if the product design has not been released yet? Why don t we see product features that were defined by the product designers? Page 7

8 Manufacturing Engineering Concerns For our next major product, how can we plan for a fast launch, without finding major issues during ramp-up? How can we make sure that all of the product parts will actually be assembled on the shop floor? How do we make smarter make vs. buy decisions? Page 8

9 Shop Floor Concerns How do I know that I am using the most up-todate process information on the shop floor? How can we reduce scrap and lower inventory on the shop floor? How do I escalate a process problem to the engineering team and ensure a timely response? Page 9

10 Agenda Opportunity Our Vision Our Solution Innovation Summary Page 10

11 Build & Operate the Factory of the Future Using Industry 4.0 concepts 1 Product and Production Design Reducing time to market by the integration of both processes 2 Production Network Flexible supply chains with cross-company just-in-time decisions 3 Cyber-Physical Systems Flexible production based on modular, autonomous production units Page 11

12 What If You Could Access All This Information, Up to Date, Anywhere in the Enterprise? Page 12

13 Maximize Production Facilities Utilization By implementing collaborative manufacturing concepts Product Design Manufacturing Engineering Production Bridge the gaps with the platform Page 13

14 Our Vision - the Digital Twin Be the Digital Twin of the Production System Process planning and engineering Production system planning and engineering Simulation, optimization and validation Towards a fully synchronized Virtual-Real world Page 14

15 Engineering Release Deliver On Time & Quality By shifting left manufacturing engineering activities Cost $ Goal is to SHIFT LEFT Perform manufacturing planning activities earlier Cost of change Investment Concept Design Plan Validate Build Launch Page 15

16 Maximize Production Facilities Utilization By leveraging lean manufacturing concepts 7 Inappropriate Processing 1 Over Production 2 Unnecessary Stock Page 16 6 Rejects & Defects 5 Waiting Times 4 Unnecessary Motion 3 Inefficient Transportation

17 Siemens PLM SW - A&D Mission and Vision Program Execution Excellence Empower our customers to develop product requirements and engage in a collaborative design & analysis environment. Capture full product and process knowledge to drive the production process to ensure that our customers develop and produce the right product; Designed and built right the first time and every time on-schedule and at cost. Page 17

18 Agenda Opportunity Our Vision Our Solution Innovation Summary Page 18

19 The Bill of Process (BOP) Define the complete manufacturing process Routing and sequence Product and material consumption Tool usage Process duration Documents Manufacturing requirements Page 19

20 Manufacturing Bill of Material (mbom) & Bill of Process (BOP) Definition ebom mbom Top Level mbom Center Assembly BOP Lower Assembly Upper Assembly Product Designer Manufacturing Engineer Page 20

21 Product Manufacturing Information (PMI) Leverage PMIs from product design to shop floor Downstream processes leverage the PMI defined in the model PMI mapping from NX to TC, supporting change cycle Assignment of PMIs to inspection operations Definition of shop floor data collection Page 21

22 Process Time Management & Analysis Customized and industrial data cards Classification Setup/Execution, Manual/Automated Calculation of Batch production Time equations Page 22

23 Validate the Planned Shop Floor Processes 3D Simulation with Process Simulate Collaborative multi-user digital mockup (DMU) platform, enabling 3D simulation, analysis and documentation of manufacturing processes Assembly Human Robotics & Automation Process Simulate Teamcenter Manufacturing Process Planner Page 23

24 Automated Airframe Assembly Design, management & simulation Product Design Structural Change Request Joint Design Update Process Planning Design Release Design Verification Simulation Post Processing Work Instruction Page 24

25 Typical Robotics Applications Supported Deburring Blade Polishing Pick-n-Place Arc Welding Page 25

26 Engineering Package the virtual engineering deliverables Release to Manufacturing Execution Page 26

27 Manufacturing Feed the shop floor execution Page 27

28 Engineering / Manufacturing Collaboration Through integrated environment Page 28

29 TC Electronic Work Instructions (EWI) An intuitive shop floor viewer Integrated as part of the engineering change cycle More visual, less textual Easy shop floor access to a configured content Straightforward content update mechanisms Page 29

30 Agenda Opportunity Our Vision Our Solution Innovation Summary Page 30

31 Advanced Automation Using a Cobot (Cooperative Robot) E.g. dual arm robot Page 31

32 Hybrid Manufacturing 3D printing of real parts Page 32

33 Robotic Machining NX CAM robotics Program, simulate, and post tool path for industrial robots within NX CAM. Tight loop between part modeling, part programming, robotic information, simulation, and post processing Integrated with Teamcenter Page 33

34 Easily Layout Your Plant NX-based manufacturing layout solution, integrated with TC Production system design from early requirements to production Re-usable best-practices/libraries, synchronized across PLM Same environment for product, tool and production system design Page 34

35 How REAL Is Your Shop Floor Info? Hybrid environment combining virtual & real worlds Scan the plant and visualize it Hybrid Plant Model Mixing scanned data with CAD data for feasibility studies Updating 3D layout to match plant installation Pre-study of a new model Redesign directly on scanned data Dynamic simulation of how the product moves through the plant Page 35

36 How Green Is Your Plant? Lower energy costs and carbon footprint Digital Factory Master Facility Model Digital Factory Facility Physical Factory Facility Factory Equipment Plan Energy Commissioning Production Equipment Plan Factory & Equipment Model Automation and Sensors Equipment consumption Example Energy Data Types for Planning and Monitoring Facility Information Equipment Information Plan & Predict Monitor & Report Energy Prod./Dist. Energy consumption Lighting Boilers/Chillers/HVAC Air Compression Water Consumption Hydraulic Consumption CO2 Emission Optimize Energy Consumption Optimize Energy Price Integrate Optimization of Production With Energy What if simulations (Discrete Event Simulation) Reduced Energy Cost Increased Sustainability Compliance Page 36

37 Leverage Emerging Technologies in the Shop Floor E.g. work instructions in Google Glass Page 37

38 Siemens A&D Product Realization Executive summary Enabling a dramatic increase in on time / quality product realization Product Realization Integrating product, process, tools and production plants for smoother production Plan the production process, using production best practice Validate and optimize production process, before sending it to the shop floor Carry-on product requirements from product design, through manufacturing engineering, up to production. Page 38

39 Stay Connected!! Enhance your conference experience. PLM World App Like our page! Tecnomatix & NX for Manufacturing Explore advanced manufacturing. Manufacturing 360 App Join the online community. Tecnomatix Community NX Manufacturing Forum Page 39

40 Thank you. See you next year! Realize innovation.