SIMATIC PCS 7: Perfect Use Content

Transcription

1 SIMATIC PCS 7: Perfect Use Content SIMATIC PCS 7: Overview Control Module Technology SIMATIC PCS 7: Plant Asset Management Added Value SIMATIC PCS 7 and SIEMENS Field devices Page 1

2 SIMATIC PCS 7: Plant Asset Management January 2019

3 SIMATIC PCS 7: Plant Asset Management Content NAMUR Requirements SIMATIC PCS 7: Fulfilling NAMUR Requirements High Value Assets What did we learn? Page 3

4 SIMATIC PCS 7: Plant Asset Management Content NAMUR Requirements SIMATIC PCS 7: Fulfilling NAMUR Requirements High Value Assets What did we learn? Page 4

5 1. NAMUR Requirements 1. Plant Asset Management is part of DCS 2. Clear separation between Process- and Maintenance Information 3. Free choice of Field devices for all suppliers 4. Common representation of all Assets 5. Central configuration / parameterization of Field devices 6. Commissioning and maintenance 7. Access Control for users 8. Clear representation of the plant status 9. Tracing of the maintenance activities (Logging and documentation) 10.Interfaces to supervisory systems Page 5

6 SIMATIC PCS 7: Plant Asset Management Content NAMUR Requirements SIMATIC PCS 7: Fulfilling NAMUR Requirements High Value Assets What did we learn? Page 6

7 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Plant Asset Management as part of DCS (1) Classical DCS OS ES Systembus Controller DCS I/O Field devices Process Page 7

8 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Plant Asset Management as part of DCS (2) Maintenance Station (MS) as part of DCS OS ES MS Systembus Controller DCS I/O Field devices Process Page 8

9 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Clear Separation between Process- and Maintenance Information (1) Operator Station (OS) controlling the Process OS ES MS Systembus Controller DCS I/O Field devices Process Page 9

10 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Clear Separation between Process- and Maintenance Information (1) Operator Station (OS) controlling the Process OS ES MS Systembus Controller DCS I/O Field devices Process Page 10

11 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Clear Separation between Process- and Maintenance Information (2) Maintenance Station (MS) controlling the components of DCS and Field devices, the Assets OS ES MS Systembus Controller DCS I/O Field devices Process Page 11

12 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Clear Separation between Process- and Maintenance Information (2) Maintenance Station (MS) controlling the components of DCS and Field devices, the Assets OS MS ES Systembus Controller DCS I/O Field devices Process Page 12

13 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Free choice of Field devices for all suppliers It depends on the intelligence of a device, how deep it is integrated in Asset Management Only the manufacturer of a device knows the device s capabilities Compliance with international standards and specs determines the integration effort Page 13

14 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Common representation of all Assets Good Simulation local operation Maintenance request (low) Maintenance demand (medium) Maintenance alert (high) Maintenance not in progress Maintenance is requested Maintenance in progress Page 14

15 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Central configuration / parameterization of Field Devices x x x x x x x x Page 15

16 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Use of engineering data from Automation Project Creating Automation Project through Engineering System (ES) OS ES ES Database OS data Contoller data I/O data. Systembus Controller I/O Field devices Process Page 16

17 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Use of engineering data from Automation Project Creating Maintenance Project through Engineering System (ES) without any human activity OS ES ES Database OS data Contoller data I/O data. MS Systembus Controller I/O Field devices Process Page 17

18 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Use of engineering data from Automation Project Creating Maintenance Project through Engineering System (ES) without any human activity OS ES ES Database OS data Contoller data I/O data. MS ES Systembus DCS Controller I/O Field devices Zero Engineering effort, as ES transforms the data from Automation Project to Maintenance point of view!! Process Page 18

19 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Access Control for users Page 19

20 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Clear representation of the plant status Overview Page 20

21 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Clear representation of the plant status Asset as part of PROFIBUS Page 21

22 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Clear representation of the plant status Asset Faceplate Page 22

23 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Tracing of the maintenance activities (Logging and Documentation) Page 23

24 2. SIMATIC PCS 7: Fulfilling NAMUR Requirements Interfaces to supervisory systems Enterprise Asset Management Page 24

25 SIMATIC PCS 7: Plant Asset Management Content NAMUR Requirements SIMATIC PCS 7: Fulfilling NAMUR Requirements High Value Assets What did we learn? Page 25

26 3. High Value Assets Overview Page 26

27 3. High Value Assets Condition Monitoring Library (1) Adobe Acrobat Document Pump Monitoring Valve Monitoring Steady State Page 27

28 3. High Value Assets Condition Monitoring Library (2) Pressure Drop Monitoring Partial Stroke Test Page 28

29 3. High Value Assets Pump Monitoring: Extract of views Page 29

30 3. High Value Assets Pump Monitoring Application Warning in case of possible damage under bad operating conditions Providing of early detection of imminent damages Optimize the pump design over long term by statistical analyses of the operating data Views Standard view Delivery height characteristics Power and efficiency characteristics Cavitation relevant characteristics Compares the recorded electrical performance, calculated mechanical performance and the hydraulic performance, generated by the pump Block icon Page 30

31 3. High Value Assets Valve Monitoring: Extract of views Page 31

32 3. High Value Assets Valve Monitoring Application Warning in case of possible damage under bad operating conditions Providing of early detection of imminent damages Optimize the valve dimensioning over long term by statistical analyses of the operating data Views Standard view Flow characteristic curves Reaction time characteristic curves Limit value Parameter views Memo view Block icon Page 32

33 3. High Value Assets Steady State: Extract of Views Page 33

34 3. High Value Assets Steady State Application Detection of steady statesof a dynamic process and the steadiness of a signal Analyses of an input signal without delay Views Standard view Parameter view Trend view Memo view Block icon Page 34

35 3. High Value Assets Pressure Drop Monitoring: Extract of Views Page 35

36 3. High Value Assets Pressure Drop Application Monitoring pressure loss of (or pressure drop to) plant components (Flow resistance) Plant components like filters, separartors, heat exchangers, pipes,.. The solution is based on sensors that are already present for the automation of the plant Views Standard view Parameter view Limit view Memo view Batch view Block icon Page 36

37 3. High Value Assets Partial Stroke Test Application Partially closing a valve from the full- open position to check for valve movement Typically strokes a valve between 10 to 15% during normal operation. The amount the valve is stroked depends on the type/size of the valve, the operating enviroment and the desired diagnistic coverage Verifies if valve is operational without shutting down the process Can not confirm 100% of potential failure modes Page 37

38 3. High Value Assets Partial Stroke Test: Extract of Views Page 38

39 3. High Value Assets Partial Stroke Test Views Standard view Alarm view Parameter view Ramp view Preview view Memo view Batch view Block icon Page 39

40 SIMATIC PCS 7: Plant Asset Management Content NAMUR Requirements SIMATIC PCS 7: Fulfilling NAMUR Requirements High Value Assets What did we learn? Page 40

41 4. What did we learn? ü The 10 NAMUR requirements are completely fulfilled by SIMATIC PCS 7 ü ü There is zero Engineering effort, as ES transforms the data from Automation Project to Maintenance point of view SIMATIC PCS 7 provides a powerful Condition Monitoring library for high value assets Page 41

42 SIMATIC PCS 7: Plant Asset Management Content NAMUR Requirements SIMATIC PCS 7: Fulfilling NAMUR Requirements High Value Assets What did we learn? Page 42