AUTOMATION AND PROCESS CONTROL

Transcription

1 AUTOMATION AND PROCESS CONTROL THE CONTROL TECHNOLOGY GROUP

2 FAST GROUP Since 1982, the year in which it was established, FAST has represented a costant reference point on the international scene for supplies of efficient and reliable control and supervision systems designed and built in compliance with the latest international standards. The high level of professionalism and extraordinary competence acquired over the years, combined with a natural predisposition for satisfying the customer s needs, have enabled the company to establish regular and profitable relationships of collaboration with the most important international players (EPC Contractors, DCS Vendors and End Users), thus consolidating its image and know-how. The constant use of solutions always in line with the state of the art and the quality of the services provided in terms of precision, punctuality and flexibility ensure that the Customers are fully satisfied and well aware of the fact that they have chosen a competent and reliable partner. PROCESS CONTROL REMOTE CONTROL

3 FAST provides Automation and Process Control Systems for various sectors of industry (Chemical, Oil & Gas, Iron and Steel, Cement and Ceramic) and utility production, distribution and management services (Water, Gas, Power, Renewable Energy). ORGANIZATION CHART TECHNICAL DIRECTION SOFTWARE ENGINEERING QUALITY MANAGEMENT ELECTRICAL ENGINEERING SALES ELECTRICAL WIRING ADMINISTRATION ASSISTANTS ELECTRICAL INSTALLATION GENERAL MANAGEMENT IT APPLICATIONS Software Engineering 50,000 h/y PRODUCTION CAPACITY MANPOWER On-Site Assistance 20,000 h/y Electrical Engineering 15,000 h/y Electrical Wiring 30,000 h/y R & D PHOTOVOLTAIC PLANTS INFORMATION SYSTEMS

4 SECTORS CHEMICAL OIL & GAS POWER ENVIRONMENT WATER GAS IRON & STEEL FOOD CEMENT CERAMIC PACKAGING

5 CORE-BUSINESS Turn-key supply of control systems System migration and revamping Project management Electrical-instrumentation engineering Application software development in PLC, SCADA, DCS, ESD platforms Special tasks: MES application, specialized communication protocols development, remote control Design and wiring of control, power, MCC electrical panels Design and construction of electrical systems On-site services (commissioning / start-up / assistance) worldwide Assistance and maintenance

6 TURN KEY SYSTEM INTEGRATION FAST integrates turn-key automation and process control systems, in full compliance with the technical specifications, standards, quality, expected timing and costs. According to its corporate philosophy, FAST considers system integration to be much more than merely making different processes, technologies and vendors interoperable and interconnected. Above all, it means establishing a relationship with the customers by creating tailor-made solutions for each of them and by always offering the best compromise between requirements and available budget. From the most complex architecture based on different brands of hardware and software to single-brand architecture, centralized and distributed systems, wired installations and those featuring fieldbus or wireless technology, FAST covers all the necessary know-how to build control systems in different industrial, power generation and multiutility sectors. An agile organization and multidisciplinary skills allow FAST to deal with all the tasks required to create turn-key systems: Project management System architecture definition Hardware design specification Software design specification Electrical cabinet engineering and wiring Configuration of control and supervision application software Factory Acceptance Tests (FAT) Electrical installation Commissioning start-up Training After-Sales service

7 PROJECT MANAGEMENT When a complex project is engineered, the appointed team of hardware and software engineers is coordinated by a Project Manager with high-level technical skills and tried-and-tested experience. The entire technical and business coordination of resources and tasks is organized to suit the requirements of the Customer, who interfaces only with the Project Manager. The projects are managed in accordance with a specific Project Plan issued and updated as established by FAST s Quality Management System procedures, certified in compliance with UNI EN ISO 9001:2008 standards. Meetings with customers and end users so as to define specifications, planning tasks and intermediate audits Project planning Technical coordination Resource management Issue and management of project documentation Management of supplies FAT management Logistics management

8 ENGINEERING Project engineering is the most important, but also the most critical phase in the creation of a technological system since its goal is to define the structure in which the entire life cycle of that system will take place. This is why FAST believes that skill, experience and professional outlook of a company are measured by the degree of accuracy which the system engineering phase is conducted with. That accuracy must cover the functionalities created, the solutions adopted and the project deadlines. Thus, complete and satisfactory creation of the functions required, applications that are available and operative at the required time, reliability, updates to suit the most widely used and innovative standards are absolutely vital goals and form the guidelines with which FAST Engineering Services Office, in total synergy with the production departments, accomplish the following tasks: Electrical-instrumentation engineering Design of process control hardware and software structures Design of control and power electrical panels Design of industrial electrical installations On the basis of documentation supplied by the Customer (Basic Engineering), including P&ld, Control Narratives, Instrument Lists and Motor Lists, FAST creates Electrical and Electrical-Instrumentation projects (Detailed Engineering): Functional design specification Control system architecture I/O list Logic diagram Cause / Effect chart ESD / F&G diagrams Mimic display sketches Loop diagram Wiring diagram for control cabinets, MCC, MV and LV Power Distribution Cabinets Cable list MV and LV distribution line Electrical project Instrument specifications Control and shut-off valve specifications

9 SOFTWARE The software dedicated to control, monitoring, supervision and safety of industrial processes and utility production, distribution and management services is one of the factors on which the efficiency of a factory most greatly depends: machines, systems and plants are able to provide the best performance, the highest efficiency and the least waste when the application software achieves an adequate level of precision and reliability. FAST uses architecture based on DCS, ESD, PLC, SCADA platforms to develop control, supervision and safety software for installations and machines. The FAST engineers cooperate with the Customer during all the steps of the project, from the specifications definition up to the start-up of the plant. They are able to manage all the major issues concerning industrial automation and process control, such as: Production processes Raw materials processing Batch processes Handling Automation of machines and production lines Axis control Communications Safety HMI Data acquisition SYSTEMS USED DCS Emerson DeltaV ABB 800xA, AC800M, AC800F, Freelance Yokogawa Centum VP, Centum CS 3000 Siemens PCS7 Honeywell Experion PLC Siemens S7-300, S7-400, S7-1200, S General Electric PAC8000, Rx3i, Rx7i, 90-30, Rockwell ControlLogix, SLC500 Schneider Modicon Quantum, Modicon Premium Omron CJ1, CJ2, CS1 Saia PCD2, PCD4 Beckhoff TwinCAT ESD Hima HIMax, HIQuad, HIMatrix Emerson DeltaV SIS ABB Plantguard (ICS Triplex) Siemens S7-300F, S7-400F SCADA Siemens WinCC Wonderware Intouch General Electric Cimplicity, ifix Schneider Citect Rockwell RSView, FactoryTalk Progea Movicon Fast Plant View

10 ELECTRICAL PANELS FAST designs and wires electric panels conforming to the European standards, always using the best and most widely used components available on the international market. System panels, I/O panels and Marshalling panels for safe areas and ATEX classified areas Interposing relay panels MCC power and control panels Control stations MV and LV distribution panels Electrical cabinets MV-BV transformer panels Particular attention is paid to the inspection and testing phase during which full compliance of the final system with the project requirements is assessed in accordance with the provisions established in standard ISO FAST supplies all cabinets with their internal and external layouts, wiring diagrams, components list, declaration of conformity to Machine Directive 2006/42/CE and the relative instruction handbook.

11 ELECTRICAL PLANTS FAST produces electrical plants for the industrial and residential-commercial sectors. This company is able to deal first-hand with all the phases required to build an electrical plant, i.e. design, installation, testing, commissioning and also provides emergency assistance and after-sales service. Besides helping to consolidate FAST s position in the process control system integrator industry, the skills acquired in electrical plants relieves the Customer from worries and problems deriving from interaction amongst several different suppliers while guaranteeing total quality and professionalism. Design and sizing of electrical plants to suit the regulatory framework Construction of ducted systems Cable laying Electrical connection Photovoltaic plants Loop Check Start-up

12 ON SITE SERVICE FAST s on-site service is provided by engineers possessing high professional skills. It is available during all the commissioning, start-up and assistance phases and completes the supply, ensuring that the project is completed in accordance with the highest quality standards. With the support of engineers of its subsidiary FAST-EST, FAST is able to provide the following services worldwide: Site survey Installation supervision Loop Check Commissioning Start-up FAST becomes an important partner when the Customer needs staff-members training and after-sales services. FAST provides: Training Troubleshooting After-Sales assistance

13 ASSISTANCE AND MAINTENANCE The tried-and-tested competence and highly professional skills of the FAST engineers truly come to the fore during the vital Assistance and Maintenance phases, allowing the Customers to tangibly benefit from the speed with which they work to reduce inefficiency and downtime. FAST offers the Customer the following guarantees in an Assistance / Servicing contract: Continuous assistance on a round-the-clock basis, 365 days of the year Availability of spare parts Remote assistance from the FAST headquarters Assistance upon specific request is also provided. Regardless of the type of Assistance / Servicing contract the Customer may have stipulated, FAST is always ready to provide assistance within the shortest possible time so as to reduce faults due to failures or malfunctioning to the minimum. FAST: a team of excellence at your service

14 CERTIFICATIONS FAST s corporate quality system was certified by CERMET as conforming to standard UNI EN ISO , with certificate n. 974 on 17/05/1999. Each year, FAST has subsequently renewed the quality certificate in accordance with the standards in force. To date, FAST has obtained UNI EN ISO 9001:2008, ISO 14000:2004, BS OHSAS 18000:2007 certifications (CERMET certificates n. 974-A, 974-E, 974-I) for the following products / services: Design, installation and assistance of automation and remote monitoring systems Information Technology Systems in networks and the web Development and implementation of software on PLC, DCS and Computers Control and power electrical panels Electrical installations Moreover, since 2001, FAST, has also been registered in the roll of Authorized Workshops with the Ministry of Education, the University and Scientific and Technological Research (MIUR). This important recognition testifies to the great attention that FAST has always paid to technological innovation, as underscored by the synergic activities of the Research & Development department.

15 QUALIFICATIONS AND REFERENCES

16 FAST SpA Via Molino Poncino, Scandiano (RE) - ITALY Tel. (+39) Fax (+39) info@fastautomation.it TECLAB Srl Via delle Pianazze, La Spezia - ITALY Tel. (+39) Fax (+39) teclab@teclab.net FASTEST Srl Strada Stramutati, Piatra Neamt - ROMANIA Tel. (+40) Fax (+40) info@fast-est.com