From Integrated Engineering to Integrated Operations...

Transcription

1 Comos - Changing the way you manage your assets From Integrated Engineering to Integrated Operations... Geoff Turner A Siemens Business

2 It s all about risk... Supporting business strategies for Engineering Excellence So what does this mean to you... Regulatory and HSE compliance So what does this mean to you... Optimized operations So what does this mean to you Information capture and knowledge retention So what does this mean to you

3 Alignment of Integrated Engineering and Integrated Operation Integrated Engineering (IE) - Integrated FEED 3D Basic Detail Engineering - Construction Assistant with synchronized 2-D & 3-D - Engineering data hub - Cumulative data acquisition - Multi discipline embedded Workflow Management Integrated Operations (IO) - Efficient EPC Handover to O/O - Shutdown program management of asset and resources - Safety risk mitigation with inspection data alignment to as-built - Efficient through life data retrieval and query capability - Leveraging of RFID technology and mobile devices Alignment of Integrated Engineering and Integrated Operations Data consistency (less errors/less costs), Improve Engineering Quality, Time to Revenue, Project Management Data management during Installation & Commissioning, Data handover (including supply chain) Improving the efficiency of 3rd party services (Modification Engineering / Maintenance / Shutdowns / ) Globalisation Across the supply chain...

4 Goal: Integrated Engineering Best Practice

5 The Engineering Perspective Electrical Engineering Data sheets / lists 3-D model Piping Technology Comos PFD Process Engineering Cabling Technology Mechanical Technology Maintenance Electronic shift book EMR Technology

6 Value and re-use of data Loop Functional plan Conval Comos pump 3-D - CM PFD P&ID Isometrics PFD Maintenance schedule

7 Comos - the technical data and integration hub Key Business Benefits

8 Case study Rapid Engineering for Chemtec/Petrobas FEED for new refinery (RNEST) for Petrobras (60% Petrobras, 40% PDVSA) 1. Contract awarded to Chemtech based on the mandate to conduct the engineering with Comos and based on the Petrobras Comos data model 2. Total investment cost RNEST: ~US$ 4B 3. RNEST FEED start Chemtech: July Current Status 30 Chemtech engineers trained by CIS Internal project support team (5 Chemtech resources + 1 it) established ~60 P&IDs in Comos, start of detail engineering for some parts Total number of Chemtech Comos user: ~40 Plan to ramp-up to 100 Comos user within the next months Comperj refinery with connected chemical plant 1. Total investment: ~US$ 11.5 B 2. Chemtech won 27 units of this contract 3. ~250 Chemtech resources will work with Comos on Comperj.

9 The value of choice Quality, quantity of plant in nformation Advantage for the compan ny Information loss during data handover EPC Plant operator Digital plant DCS Integration ERP Integration CMMS Integration Information erosion Structured plant information with Comos Minimal necessary plant information according to law Tender E P C Commissioning Operation & Maintenance Revamp O&M Shut-down

10 As Is - Data Handover provided by the EPC s as structured Data Engineering Data & Documents provided by EPC s in structured format Structured Importing Structured EPC Data Data & (Import Templates) Documents & Documents COMOS from EPC s Integrated Engineering Integrated Operations dwg, dxf EPC s delivers : Structured Data instead of Hardcopy and pdf Files

11 Data Handover Specification COMOS Integrated Engineering Integrated Operations Specifications Structure Templates Formats Owner & Operator Owner Engineer EPC Consortium Lead Main EPC s Subcontractors OEM Vendors EPC s, Vendors and Subcontractors using one defined Structure!

12 Data Handover Specification COMOS Integrated Engineering Integrated Operations Structured Data and defined Documentation Formats Owner & Operator Owner Engineer EPC Consortium Lead Main EPC s Subcontractors OEM Vendors EPC s are specifying the Handover Requirements up-front with the subcontractors

13 Integrated Operation Generation 2 (IO G2) Norwegian Parliament White Paper No. 38 on the petroleum activities - defines Integrated Operations as being: The use of information technology to change work processes to reach better decisions, remote-control equipment and processes, and to move functions and personnel onshore 1. Integrated Operation G2: A vision or reality? 2. IO G2 roadblock: Change resistance or lack of technology? 3. Value realisation with IO G2: The trailing edge solution versus to be developed technology? 4. Efficient use of Intelligent Data for IO G2 despite contractual terms in order to meet the regulatory requirements of the O/O (Asset Integrity)

14 Integrated Operation G2 Operation & Maintenance with Comos Local & global operations center Drilling & completion Reservoir & production management Operation & maintenance Technical Data Library TDL Risk Based Inspection Linked to DCS/SCADA Leveraging 3D for maintenance 1 to n platforms

15 CIS Energy & Process Customers KBR

16 Case study GDF SUEZ E&P Norge

17 Gaz de France Norge has chosen Comos 1. Comos will be used to manage all operational engineering, documentation and maintenance management tasks at Gaz de France Norge, especially in the operation of the Gjøa field. 2. Comos Industry Solutions GmbH won the contract after fending off fourteen other competitors during the initial and final tender rounds. Comos Industry Solutions came across as professional and reliable during the negotiations and their systems provided the best functionality to meet Gaz de France Norge's requirements. In fact, the technology and commercial teams unanimously decided to award the contract to Comos Industry Solutions. Terje Overvik, Managing Director Gaz de France Norge 3. "The systems will contribute greatly to us meeting our goals in Integrated Operations," Operations Manager Kjell Ola Jørgensen explains. 4. With the new systems, the operational staff will be able to obtain all necessary information on their desktops without the need for manual interventions. This allows for faster, better and more precise decisions and solutions in daily operations. 5. Comos Industry Solutions will work closely with Gaz de France Norge to implement the new systems, and will also establish integration with other systems, third-party support and data import.

18 Locations and Roles

19 A risk management architecture External DB Weight Calc., HSE&Q, RFID, People Tracking Enterprise Service Bus Simulation * Comos CPMS ERP- Systems - Training - Process - Optimisation Enterpris se Service Bus 3D-Layout Data Plant Data Process Data Location Structure Plant Structure Technical Data Object Tag Cat s& Spec s Project- Management Structure Document Structure BOM MTO Spare Part s Resource Data Enterpris se Service Bus - Finance - Procurement - SCM - HR - MM - Automation Data E&IC Data Inspection Data Maintenance Data Enterprise Service Bus SCADA- Systems - F&G, -IMS, -Process control, -DCS, - SAS

20 Digital Plant Experience

21 Documents, Data and 3D In Context Linked to DCS

22 and RFID tracking...

23 ... linked to work permits for Planned maintenance (CMMS-A) HSE - F&G detection and online reading with reference to Work permits

24 CIS supporting processes What next? Workshop Understanding of critical Business Processes Define areas of interest Investigate use and value of best practice for your company Assessment Analysis of workflow Analysis of current work procedures Areas of value by use of best practice workflow Areas of value by use of Comos ROI calculation Agreed business relationship Come and see us at our stand