Advanced Automation and Digitalization for the Automotive Industry

Transcription

1 Draft Advanced Automation and Digitalization for the Automotive Industry Chris Mozariwskyj, Siemens Digital Factory USA, March 23, 2016

2 Overview Why Change? To accommodate the demanding he need to move into the digital enterprise. Why Now? Delay will reduce competiveness and profits. Why Siemens Automotive? Siemens and our Automotive Group can guide you to success in for your automation projects. Page 2

3 How effectively is your company dealing with the current and future industry challenges? Key challenges in Automotive today - Changing Global Consumer - Increased Productivity - Getting to market faster - Generational Workforce Transition - Digital Transformation Page 3

4 How prepared are you to change your business? The products, business models and legacy positions that once gave companies their competitive edge are no longer secure. Change is necessary! Page 4

5 Leveraging data to fuel innovation is important, but... Even if you knew what you needed to do, could you do it efficiently, flexibly and fast? Page 5

6 Why Change? Challenges for the industry are growing worldwide Strengthening our customers competitiveness Reducing the time to market Shorter innovation cycles More complex products Larger data volumes Enhancing flexibility Individualized mass production Volatile markets High productivity Increasing efficiency Resource, and Energy efficiencies are key competitive factors Siemens has the answers to the challenges of our customers in the manufacturing industry. Page 6

7 Manufacturing is moving into the age of digitalization 1 st Industrial Revolution Water and steam 2 nd Electricity, mass production 3 rd Automation 4th Industrial Revolution Digitalization Digitalization Complexity Elements Industrial Revolutions Sources: BITKOM, BCG Page 7

8 Roadmap towards Industry 4.0: Evolution, not Revolution! Integration and optimization of the entire product development process Self-optimization of Cyber-Physical Systems (CPS) Introduction of electronics and IT to further automate production Path to Industry 4.0 Industry 4.0 Page 8 today

9 The Future of Manufacturing with Industry 4.0 Engineering Product Design Execution 4 5 Improve operational excellence to increase productivity Faster time-to-market to master short product lifecycles Page 9

10 Digitalization shrinks time to market and improves quality Serial Process Faster from inception to production Parallel Process Today time.based on integration of productand production design Tomorrow time Seamless integration of product and production intelligence Shared data stores and models Collaborative closed feedback loop Page 10

11 Cyber-Physical Systems Digital Twin contains all the information from virtual to real Cyber-Physical System (CPS) Physical production facility + Digital Model The Digital Twin contains all the information through Software Mechanics Electrical Automation, HMI Safety, Security Maintenance Location, Identfiy Status SW Versions Interfaces The digital model is always up-to-date and is extended over the entire lifecycle Product design planning engineering execution Page 11

12 The Evolution continues in Industry 4.0 Intelligent production based on Cyber-Physical Systems Smart products The product to be manufactured has all the necessary information for every step of its production. Autonomous production facilities Self-organization of networked production facilities taking into account the entire value chain. steps are configured flexibly in response to changing situations. Reduction of complexity resulting from smarter structures Page 12

13 Why Now? We are living in an age of transformative technologies The basic building blocks of the Industrial revolution are combining for exponential progress. Page 13

14 The Future of Manufacturing Profit Model $+ EARLY PRODUCTION GROWTH MATURITY DECLINE END OF LIFE Increase Revenue Profit $- Speed to Market Boost Productivity MINIMIZE Launch Reduce Cost Break Even Peak MAXIMIZE Phase Out Extend Returns $ Page 14

15 The Siemens Approach to the Future of Manufacturing Engineering Product Design Execution 4 5 Only a holistic automation approach including the whole value chain will yield sustainable competitiveness Page 15

16 The Siemens Future for Manufacturing Step 1: Faster development of product design through Siemens PLM software Product Design Engineering Execution Digital Enterprise Platform Future Manufacturing begins with digital product design. Page 16

17 Product Design The Future of Manufacturing Step 1: Faster development of product design through Siemens PLM software Engineering Execution Landing on Mars is one of the hardest jobs on Earth. Digital Enterprise Platform On August 5, the Mars rover Curiosity landed successfully on the surface of Mars. There was only one chance to get it right. For this unprecedented challenge, NASA employed Siemens PLM software solutions. The development team at NASA s Jet Propulsion Laboratory digitally designed, tested, assembled, and simulated the entire Mars rover before a single physical prototype was created. Concept to, interoperability testing through digital simulation. Page 17

18 The Future of Manufacturing Step 2: Simulation of production planning reduces time to market Product Design Engineering Execution Faster Time to Market Moving from serially phased silos to simultaneous collaborative engineering, improves planning schedules and production start. Page 18

19 The Future of Manufacturing Step 2: Simulation of production planning reduces time to market Product Design Engineering Execution To help protect your privacy, PowerPoint has blocked automatic download of this picture. Collaborative closed loop feedback Digital design platform reduces individual physical collaboration requirements, between teams, to identify design flaws and allow for a faster production cycle. Page 19

20 The Future of Manufacturing Step 3: Cost savings through the highest efficiency in automation engineering Product Design Engineering Execution 4 5 TIA Portal is the key to unlocking efficiency TIA minimizes time and costs through data consolidation, bringing the virtual world to the real world. Page 20

21 Product Design The Future of Manufacturing Step 3: Cost savings through the highest efficiency in automation engineering Engineering Execution 4 5 TIA Portal is the key to unlocking efficiency TIA minimizes time and costs through engineering efficiencies and increased access to data. Long-term development of automation costs Total costs Engineering cost/hour Page 21 Automation complexity (time) Cost of engineering Complexity of automation Total automation costs Engineering Efficiency

22 The Future of Manufacturing Step 3: Cost savings through the highest efficiency in automation engineering Product Design Engineering Execution 4 5 One common framework HMI TIA Portal is the key to unlocking efficiency TIA minimizes time and costs through integrated diagnostics, common data management, safety and security. TIA Portal Common Data Management To help protect your privacy, PowerPoint has blocked automatic download of this picture. WinCC Step7 Scout Startdrive PLC Distributed I/O Motion Control Drives To help protect your privacy, PowerPoint has blocked automatic download of this picture. To help protect your privacy, PowerPoint has blocked automatic download of this picture. Unique and consistent user interface concept Security Integrated PROFINET Safety Integrated Page 22 Common and centralized services Diagnostics

23 The Future of Manufacturing Step 3: Cost savings through the highest efficiency in automation engineering Product Design Engineering Execution 4 5 SIMATIC Controller Distributed I/O To help protect your privacy, PowerPoint has blocked automatic download of this picture. TIA Portal is the key to unlocking efficiency TIA minimizes time and costs through improved engineering efficiencies. One Engineering Framework for all new Hardware components TIA Portal To help protect your privacy, PowerPoint has blocked automatic download of this picture. To help protect your privacy, PowerPoint has blocked automatic download of this picture. SINAMICS To help protect your privacy, PowerPoint has blocked automatic download of this picture. SIMATIC HMI Safety Integrated To help protect your privacy, PowerPoint has blocked automatic download of this picture. SIMATIC NET Page 23 intuitive efficient proven

24 The Future of Manufacturing Step 3: Cost savings through the highest efficiency in automation engineering Product Design Engineering Execution 4 5 PLM Software TIA Portal is the key to unlocking efficiency TIA minimizes time and costs through interoperability of automation components. Integrated Engineering To help protect your privacy, PowerPoint has blocked automatic download of this picture. Plant Cloud To help protect your privacy, PowerPoint has blocked automatic download of this picture. To help protect your privacy, PowerPoint has blocked automatic download of this picture. Industrial Data Management Industrial Communication Industrial Security Totally Integrated Automation Safety Integrated Page 24

25 The Future of Manufacturing Step 4: Efficient production based on high performance technology Product Design Engineering Execution 4 5 Minimize your downtime Integrated system diagnostics and commissioning tools help you quickly diagnose issues so you re quickly back up and running Page 25

26 The Future of Manufacturing Step 4: Efficient production based on high performance technology Product Design Page Engineering Execution 4 5 Totally Integrated Automation Management Operations Control rol Product Lifecycle Management and Enterprise Resource Product design Product data planning ERP SCADA System Minimize your downtime Integrated system diagnostics and commissioning tools help you quickly diagnose issues so you re quickly back up and running Manufacturing Execution System Totally Integrated Automation Portal Engineering Framework Energy Management Controller HMI IPC Communication Motion Control CNC Field Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls

27 The Future of Manufacturing Step 5: throughout the lifecycle are built upon the previous step s data Product Design Engineering Execution Data Transforms Maintenance Maintenance teams have to now add ipads and laptops to their toolbox. Page 27

28 The Future of Manufacturing Step 5: throughout the lifecycle are built upon the previous step s data Product Design Engineering Execution Data Transforms Maintenance Maintenance teams have to now add ipads and laptops to their toolbox Page 28

29 The Future of Manufacturing Step 5: throughout the lifecycle are built upon the previous step s data Product Design Engineering Execution Data Transforms Maintenance Maintenance teams have to now add ipads and laptops to their toolbox Page 29

30 The Future of Manufacturing Step 5: throughout the lifecycle are built upon the previous step s data Product Design Engineering Execution Defense in Depth Solve the challenge of big data, the Siemens Industrial Security Concept: Assess, Implement, Manage Know-how protection Authentication management Page 30 Firewall & VPN

31 Product Design The Future of Manufacturing Step 5: throughout the lifecycle are built upon the previous step s data 1 A Engineering Execution Siemens Standard Support No charge single toll-free number, with live operators, technical support during normal business hours. Assess Define Implement workforce improvement program that is customized to your exact learning needs. Courses include: Product Safety Certification learning programs Manage Course delivery methods: In-person Virtual instructor-led Digital Page 31

32 The Future of Manufacturing The complete cycle Product Design Logistics Engineering Execution Supplier Service Page 32

33 Siemens Automotive Products, solutions, services and vertical expertise from a single source A Products TIA Portfolio:PLC, HMI, SIMATIC Net, SIMATIC IT, Sirius, energy efficient drives, SINUMERIK, etc. B Solutions Conveyor systems in final assembly, test rigs, automation engineering, etc. B A C Business based Maintenance, Energy efficiency consulting, etc. D C Value proposition for Automotive D Verticals Automation concepts for powertrain, assembly, body, paint, tier 1, machine builders. Page 33

34 Siemens Automotive Our approach Realize Development of standards Architectures and Components Functional Definition & Design Pilot installations Engineering Value Add Validation Siemens Automotive Group Migration Optimize installed base Digitalization Efficiency In Plant Service Support operation uptime Modernize Operate Page 34

35 Siemens Automotive World-wide setup to support our customers where ever they go to Siemens Automotive represented in 20 countries Covering over 1,500 plants globally Page 35 Siemens Automotive - Center of Competency

36 Solutions for Automotive Program Management support concept Automotive Group Component List Project Manual Project specific software Machine coordination Project DVD Training of Machine Builder Commissioning support Hotline Support Start-Up support Training of end-users Training Racks Spare part package On site Service & Support Phase Commissioning at Machine Builder Commissioning at End User Start of Operation Job 1 In every project phase, the Automotive Team supports the end users and machine builders Page 36

37 A future- focused, totally integrated approach Siemens is your Automotive Solution Industry 4.0 with the Siemens TIA approach optimizes the entire manufacturing process, leading to increased ROI BENEFIT Improved engineering efficiency RESULT Lower design costs Integrated diagnostic functions RESULT Minimized downtime Integrated communication tools RESULT flexibility Integrated security functions RESULT Lower plant and network risk Technologies that protect personnel, machinery and the environment RESULT Improved safety Single, streamlined database RESULT Optimized data quality Increased access to common data RESULT Better decision making Global standards RESULT Simplified implementation of automation solutions Interoperability of system-tested components RESULT Improved overall performance Page 37

38 Thank you for your attention! Chris Mozariwskyj DF FA S MP DE 5555 New King St Troy, Michigan Phone: chris.mozariwskyj@siemens.com Enjoy the rest of Manufacturing in America 2016 Page 38

39 Every portfolio segment of solution business has a clear ownership to drive innovation and cover project responsibility General contracting Global professional project management of turnkey projects comprising planning, engineering and commissioning Conveyor systems Heavy EMS, Light EMS, EMS Driver, Skillet-, roller bed and slat-/belt conveyors and special conveyors for bodyshop Assembly systems Assembly fixtures, frames and systems e.g. for frontend, cockpit, marriage Automation engineering Automation solutions for Body shop, Paint shop and Assembly shop; EOL Test and diagnostics Testing technology for the check of car electronic and rigs for roller test and wheel alignment Industry logistics Turnkey solutions for pallet, tote and customized warehouses Page 49