Wonderware MES, Thommy Djupenström Invensys. All Rights Reserved.

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1 Wonderware MES, and its ERP integration ti Thommy Djupenström 2009 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.

3 Wondeware System Platform Wonderware System Platform is a strategic Industrial Application Services Software for Supervisory, Geo-Scada and Production & Performance Management in a single system / application InTouch released 1987, first windowsbased automation software(hmi) More than 600,000 active software licenses At over 150,000 plants & facilities Supported in more then 181 countries Across every vertical market 3 Invensys proprietary & confidential Invensys 6/17/2011

4 Devices, Applicatio ons, Enter rprise Integrat ion Wonderware MES & EMI Software Solutions Built on Strong Platform System Interoperability ERP (SAP, Oracle, Microsoft..) Asset Management Devices Database Applications LIM Systems Real-Time Manufacturing Operations Management Wonderware MES & EMI Software Solutions Mobile Solutions Batch Scheduling Planning Operations System Platform Asset Monitoring Quality Enterprise Integration Performance Clients Food & Beverage Industry Applications & Industry Packs Microsoft Technology & Industry Standards Information / Visibility Empow wering All Roles in th he Plant Logica 2010 All rights reserved

Operations Premium Bill of Materials Parameters Download Data Collection

5 What does Wonderware MES provide? Wonderware MES Performance Utilization and Downtime OEE Work Order Execution Operations Premium Bill of Materials Parameters Download Data Collection Production Events Tracking Operations Standard Inventory Certifications Steps Seps Labor Management Logica 2010 All rights reserved

MES Components MES Labor Labor Management Management ISA Level 3

Acquisition Performance Product Product Tracking && Tracking

Production Units Units Resource Resource Allocation &&

Analysis Supply Chain Connector Document Document Control

Supply Supply Chain Chain Manageme Management nt Logica 2010 All

Scheduling Scheduling Maintenance Management Process Process

Connectorr Sales & Sales & Service Service Manageme Management

6 MES Components MES Labor Labor Management Management ISA Level 3 Operations Data Data Collection Collection Acquisition Acquisition Performance Product Product Tracking && Tracking Genealogy Genealogy Dispatching Dispatching Production Production Units Units Resource Resource Allocation && Allocation Status Status Performance Performance Analysis Analysis Supply Chain Connector Document Document Control Control Quality Management QI Analyst Su upply Chain C Connector Supply Supply Chain Chain Manageme Management nt Logica 2010 All rights reserved Operations/ Operations/ Detailed Detailed Scheduling Scheduling Maintenance Management Process Process Management Management Supply Cha ain Connectorr Supply Chain Connectorr Sales & Sales & Service Service Manageme Management nt Enterprise Enterprise Resource Resource Planning Planning ISA Level 2 System Platform Mtelligence CBM Control Control

7 Wonderware MES Strengths Comprehensive functionality Out of the Box Highly configurable Modular capabilities Open extensible architecture Configurable business rules Rapid implementation Quicker time to benefit Equipment based plant model Logica 2010 All rights reserved

Wonderware MES Improve Decision-Making via Focus of Operations Execution Information Visibility Real-Time Visibility of the

Real-Time Visibility of the Manufacturing Floor Production/process orders Work in process (WIP) y Raw material inventory Cycle times

Genealogy Complete production routing history, including assets Complete labor history As-built vs.

8 Wonderware MES Improve Decision-Making via Focus of Operations Execution Information Visibility Real-Time Visibility of the Manufacturing Floor Production/process orders Work in process (WIP) Raw material inventory Cycle times & yields Labor resources Real-Time Visibility of the Manufacturing Floor Production/process orders Work in process (WIP) y Raw material inventory Cycle times & yields Labor resources Comprehensive Manufacturing Genealogy Forward Comprehensive & reverse traceability Manufacturing of products Genealogy Complete production routing history, including assets Complete labor history As-built vs. Planned Forward & reverse traceability of products Complete production routing history, including assets Complete labor history As-built vs. Planned Logica 2010 All rights reserved

Wonderware MES Improve Consistency Focus of Operations Execution Empower the Supply Chain Consistent Production Processes Consistent, electronic

Compliance & Governance Real-Time Visibility of the Manufacturing Floor Production/process orders Work in process (WIP) Raw material inventory Cycle times

decision support at Supply Chain level Comprehensive Manufacturing Genealogy Forward & reverse traceability of products Complete production routing

9 Wonderware MES Improve Consistency Focus of Operations Execution Empower the Supply Chain Consistent Production Processes Consistent, electronic procedural enforcement (process, operator, equipment & materials) Electronic audit trail of adherence to processes Enforcement of Best Practices Improved Compliance & Governance Real-Time Visibility of the Manufacturing Floor Production/process orders Work in process (WIP) Raw material inventory Cycle times & yields Labor resources Supply Chain Empowerment Provide real-time labor, equipment and material (consume & produce) status to improve planning & decision support at Supply Chain level Comprehensive Manufacturing Genealogy Forward & reverse traceability of products Complete production routing history, including assets Complete labor history As-built vs. Planned Enable real-time/demand driven supply networks Enable manufacturing agility Logica 2010 All rights reserved

10 Wonderware MES Operations and Performance Software Configurable and Modular Right-size size solution purchase & deploy functional modules that address specific manufacturing business needs - focus on ROI!! Configure the behavior of standard business rules to meet specific solution requirements Not a point solution a component of a comprehensive MES offering/strategy Logica 2010 All rights reserved

11 Wonderware MES Incremental Investment Start small and incrementally extend Execution applications as manufacturing business needs evolve - built for change Adaptable Execution Strategy Provides the ability to configure a comprehensive execution model internally, or accept and enforce execution instructions from external systems Adaptable User Experience Adapt the User Experience to reduce complexity and increase the ownership of the solution with manufacturing operations Logica 2010 All rights reserved

12 Solutions Powered By Wonderware MES Track & Trace Error Proofing Paper-on-Glass Electronic Batch Records (EBR) Electronic Work Instructions Procedural Execution Labor Mgt. Receiving i & Inspection Order Management WIP Management Inventory Management Shipping Quality Data Collection Weigh & Dispense Batch Processing Recipe/Spec. p Mgt. Master Data Mgt. HACCP Logica 2010 All rights reserved

15 Equipment Centric Objects Inputs/Outputs Text & Alerts Graphic Symbols/Faceplates Logic/Scripting Maintenance Systems Asset Performance Downtime Productivity OEE Logica 2010 All rights reserved Operational Discipline Track & Trace Work Orders Inventory Historical Information Security Alarms & Events

16 Create, evolve and enforce standards through multi-level level derivation Changes to template automatically propagate to instances New templates can be derived from existing templates Libraries of standard objects can be developed Standard templates decrease project-to-project costs BK101 This object is a template for other objects BK102 $BrewKettleTypeA $GenericBrewKettle BK103 $BrewKettleTypeB BK104 Logica 2010 All rights reserved

From 1 node / 256 I/O To 400 nodes / 1 Milion I/O Operator Operator

Station Station Station New Functionality Template Historian

Automation We need Object Server more AOS003 functionalitie s/ Growth

17 From 1 node / 256 I/O To 400 nodes / 1 Milion I/O Operator Operator Operator Operator Development Development Station Station Station Station Station Station New Functionality Template Historian Automation Object Server InSQL AOS001 Automation Object Server AOS002 Automation We need Object Server more AOS003 functionalitie s/ Growth Automation Galaxy Object Repository Server AOS004 GRNode Logica 2010 All rights reserved

19 Use company toolbox to implement each system / subsystem SAP R/3 MM PP-PI PI PI-PCS PCS SAP xmii / XI QM S95/WBF standard (B2MML XML) Wonderware Enterprise Integration Application Logica 2010 All rights reserved

Manufacturing Wants To Consolidate There is a Need for Two Platforms Business Systems ERP, SRM, CRM, Suppliers PLM Logistics Business Management Business Operations Customers Service Registry

Consumption Corporate Application Platform Corporate Service-Based Infrastructure Industry Specific Extensions Application Products & Suites Application Component Frameworks Role-based Portal

21 Manufacturing Wants To Consolidate There is a Need for Two Platforms Business Systems ERP, SRM, CRM, Suppliers PLM Logistics Business Management Business Operations Customers Service Registry Scenario Orchestration Service Consumers Service Provider Application Configurations Product Definitions & Production Capabilities Production Orders WIP & Inventory Status Completion & Resource Order Consumption Corporate Application Platform Corporate Service-Based Infrastructure Industry Specific Extensions Application Products & Suites Application Component Frameworks Role-based Portal Environment Workflow Management Data Management, Integration Server, Messaging, Directory Services, Operating System - Networking Monitor & Manage Secur rity Service Registry Production Management Manufacturing Operations Service Providers Service Consumers Application Configurations NA EMEA Source: Asia Manufacturing Application Platform Manufacturing Service-Based Infrastructure Scenario Orchestration Operations Systems Industry Specific Extensions Application Products & Suites Application Component Frameworks Role-based Portal Environment Workflow Management Data Management, Integration Server, Messaging, Wonderware Directory Services, Operating System - Networking Monitor & Mana age Security System Platform Logica 2010 All rights reserved

22 WW MES & Dynamics AX Integration Full Integration Scenario Microsoft Dynamics AX Business Mgt. Solution Items & Item Classes Bills of Materials (BOMs) Resources & Locations Operations Processes/Routings Production Orders Inventory Items & Levels Material & Order Costs Inspection Lot Data Labor Requirements Production Order Status Production Confirmations Material Consumptions Inspection Results Material Quality Status Labor Results Rework Activities Asset Status Inventory Movement Wonderware Enterprise Integrator (WEI) Wonderware MES Logica 2010 All rights reserved

35 Valmet Automotive Oy Uusikaupunki 2009 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third party trademarks and service marks are the proprietary marks of their respective owners.

36 Valmet Automotive Oy Customers: Dr. Ing. h.c. F. Porsche AG, Germany Fisker Automotive Inc., USA Garia A/S, Denmark THINK AS, Norway Engineering and consulting services to various clients Factory 9 hectare, Area 210 hectare Owners: Metso Oyj 36

37 Special car manufacturer Porsche Boxster and Porsche Cayman 37

12 years as Porsche manufacturer Porsche Boxster and Cayman

1997 Participated in the development of new Porschen

2004 - Cayman S production 2005 - Cayman production 2006

38 12 years as Porsche manufacturer Porsche Boxster and Cayman The first Boxster Participated in the development of new Porschen Boxster and Cayman: - New Boxster and Boxster S production Cayman S production Cayman production 2006 Designs were renewed in late 2008 Over Porsche from Finland The agreement will continue until

39 Fisker Karma 39

40 Garia-golf car 40

41 THINK City 41

42 Why Wonderware Material and BOM functions that can manage the flexible BOM and option (concept), required by todays car manufacturing Rapid development Good experience of tracking functionality the last ten years(intrack) Hardware independent Factory automation system with very good connectivity Easyness of Integration to current and future systems 42

43 Other advantages of Wonderware Electronic Car Assembly and test status card Error reporting and acknowledgement Documentation of parts and genealogygy System Uptime % and availability of technical reporting One system for the whole Factory floor 43

44 Production control and monitoring 44

45 Working Time Schedule 45

46 BOM and the parts diagram 46

47 BOM Options management 47

48 Production Reports 48

49 Quality Reporting 49

50 Production view 50

51 Assembly and test status card 51

52 Error/Deviation Logging 52

Wonderware MES. Operations 4.0. Thommy Djupenström Senior Solution Architect Invensys Operations Management IOM

Wonderware MES. Operations 4.0. Thommy Djupenström Senior Solution Architect Invensys Operations Management IOM Wonderware MES Operations 4.0 Thommy Djupenström Senior Solution Architect Invensys Operations Management IOM To get started! Just as a warming up question: Which is the most used MES system in the World?