Consistent System-Wide Control

Transcription

1 Consistent System-Wide Control SIMATIC HMI: all relevant data at a glance siemens.com/simatic-hmi Answers for industry.

2 Operator control and monitoring of production, diagnostics and energy data: SIMATIC HMI provides total integration across all levels How high is the energy consumption in production? Is the current shift meeting its targets? Are there any urgent error sources or maintenance requirements? All these questions can now be answered across all levels of production no matter how detailed they may be. This is all made possible by SIMATIC HMI (Human Machine Interface). Its totally integrated modular product and system solutions master all your HMI tasks: Ranging from operator panels and visualization software for operator control and monitoring at the machine through to SCADA systems for widely differing requirements in process visualization and the provision of data for the management level. The individual components are perfectly integrated into automation through the consistent use of open, standardized interfaces in hardware and software. Take advantage of future-proof system architecture today with SIMATIC HMI. Energy data Diagnostic data Production data/ Productivity Management Level Balancing energy expenses Cost transparency Energy planning KPI calculation Optimum planning of preventive maintenance measures Visualizing processes, analyzing and distributing data Operator control and monitoring via the Web Operations Level Acquisition and concentration of energy information Load management Error localization based on automatic diagnostic messages Standardized diagnostics of all system components Acquisition and analysis of downtimes Control Level Representation of energy consumption Display and exact localization of the potential system error (directly at the panel) Display of all current production data

3 Based on different requirements, SIMATIC HMI offers a variety of products that are available to you, such as: Management Level B.Data for energy data PM-MAINT for diagnostic data SIMATIC WinCC DataMonitor & SIMATIC WinCC WebNavigator for production Operations Level SIMATIC powerrate for energy data SIMATIC Maintenance Station for WinCC for diagnostic data SIMATIC WinCC DowntimeMonitor for production Control Level SIMATIC HMI Panels and software for all requirements TOTALLY INTEGRATED AUTOMATION PRODUCTION DATA/PRODUCTIVITY DIAGNOSTIC DATA ENERGY DATA

4 Management Level Identifying, visualizing and evaluating energy consumption To make processes in production as energy-efficient as possible is a constant challenge. Increasing energy costs and stricter environmental regulations call for continuous transparency of all data at all levels. The first step is to determine where and when how much energy is consumed. This energy consumption is displayed by a flexible, scalable visualization software and evaluated with intelligent systems that will later continue to support you in optimizing running operation. B.Data: for effective energy management Operations Level SIMATIC powerrate for WinCC: Transparent energy consumption B.Data is a comprehensive tool for effective energy management on the corporate level. B.Data offers users optimized and costeffective energy management in the areas of controlling, planning and energy purchasing while covering all three phases in the energy management process. SIMATIC powerrate for the SIMATIC WinCC process visualization software makes energy consumption of the plant transparent and helps you clearly identify energy-hungry consumers. This software also acquires all the energyrelated consumption data of the plant and attributes them to the consumer. Reports give you a clear overview of energy amounts, costs and characteristics (power, energy amounts). The reference to a start and end time allows you to also allocate the energy costs to a batch. Control Level SIMATIC HMI Panels: Representation of energy consumption Communication-capable products from Siemens already capture electrical quantities, such as current, voltage and power factor, today and report their findings to higher-level systems and controls. Getting started with energy management in no way requires comprehensive fitting out of the entire field level with new sensor technology in order to be able to capture relevant data.

5 From transparent representation of energy amounts, costs and flows (identification) through a very flexible and time-independent KPI calculation (evaluation) all the way to the forecast of energy requirements, thus providing the basis for better contract negotiations with your energy providers (implementation). Powerrate load management helps you maintain agreed efficiency limits and thus also reduce your energy costs. SIMATIC powerrate for WinCC provides a clear visualization of the consumption data, saves them in archives and integrates them into the operator control and monitoring interfaces of the basic system. Automatic allocation to cost centers makes it possible to detect and use hidden potentials for savings by comparing consumer profiles and costs. On the level close to the machine, energy consumption and therefore also any deviation can be detected and rectified directly at the consumer. This approach provides a cost-effective solution with measured value acquisition and panel. This means a small investment can already offer a big, direct benefit. bdata simatic-wincc-options simatic-panels TOTALLY INTEGRATED AUTOMATION PRODUCTION DATA/PRODUCTIVITY DIAGNOSTIC DATA ENERGY DATA

6 Management Level Avoiding downtimes by providing diagnostic data Detecting error sources, optimally planning and performing maintenance: These are the major maintenance requirements made on an efficient plant. The integrated diagnostic functions of SIMATIC products permit easy detection and removal of any problem. Even larger plants can take advantage of the Maintenance Station for a uniform view of all maintenance information of all automation components. The result: maximum availability, reduced downtimes and lower costs. PM-MAINT: Planning preventive maintenance Operations Level SIMATIC Maintenance Station: Uniform diagnostics of all system components PM-MAINT is a sector- and technology-neutral maintenance planning tool for preventive maintenance. PM-MAINT offers extensive possibilities for connecting to automation systems of different manufacturers and, in addition to strictly calendar-controlled maintenance, also offers real performance and event-controlled maintenance. PM-MAINT s intelligence lies in its ability to calculate the ideal time for maintenance measures. A short familiarization period and complete ease of use are further benefits of PM-MAINT. Control Level SIMATIC HMI Panels: Display and exact localization of potential system error

7 Maintenance PM-MAINT client Office PM-MAINT Web client simatic-wincc-addons Production WinCC/PCS 7 + PM-MAINT server PM-MAINT client PM-MAINT server Web Pad PM-MAINT Web client Plant bus Plant bus Annex 1 SIMATIC Maintenance Station is a user interface for efficient maintenance. Intelligent maintenance strategies let you plan all required jobs, resulting in drastically reduced downtimes. Efficient maintenance is possible with the WinCC SIMATIC Maintenance Station option. The Maintenance Station can either be configured as a separate operator station with maintenance functionality, or it can run together with the WinCC process visualization on a WinCC operator station. Because the same operator control and monitoring tools are used, the display can be switched between process visualization and maintenance. The advantage is clear: Plant operators will have an overview of the current status of all system components at any time. The standardized, uniform representation (maintenance status, messages, acknowledgment behavior) is intuitive and results in fast, target-oriented diagnostics and rectification of the cause of the problem which will ultimately increase plant availability. The exact localization of the potential system error will give service technicians a clear text message directly on the SIMATIC HMI Panel for preventive rectification of the error before it can even cause a standstill. Annex x simatic-wincc-options simatic-panels TOTALLY INTEGRATED AUTOMATION PRODUCTION DATA/PRODUCTIVITY DIAGNOSTIC DATA

8 Management Level Gathering production data, visualizing them and making them continuously available WinCC/DataMonitor and WebNavigator: Process visualization, data analysis and distribution as well as operator control and monitoring via the Web Material supply, throughput quantities, scheduled and actual parameters of a shift, e.g. unit quantities: There are a number of data in production. Operations Level SIMATIC HMI systems will help you to compress, visualize and make these data accessible anywhere. From the panel through complex SIMATIC WinCC DowntimeMonitor: Recording and analysis of downtimes process visualization all the way to the Manufacturing Execution Level. Control Level SIMATIC Panels: The highest degree of transparency

9 The SIMATIC WinCC DataMonitor is used for displaying, analyzing, evaluating and distributing current process states as well as historical data and messages from the process database to office PCs using standard tools such as Internet Explorer or Microsoft Excel. With the SIMATIC WinCC DataMonitor, WinCC process data can be made available to all function levels of a company via the Web. simatic-wincc-options Using the SIMATIC WinCC DowntimeMonitor, downtimes can be recorded and analyzed centrally in machine or line-oriented production plants. SIMATIC WinCC DowntimeMonitor ensures full transparency as the basis for optimizing plant productivity. This means you can avoid problems and bottlenecks and thus achieve greater availability. simatic-wincc-options Web pages can be quickly configured with the help of applets for message tables, trend views or similar. The SIMATIC Panel portfolio offers the right solution for every application: From simple key control panels via mobile and stationary HMI devices all the way to the all-rounder for sophisticated applications SIMATIC HMI Panels are always tough, compact and offer plenty of possible connections. You will get even more value with the brilliant displays and safe, ergo nomic operation, either with keypad or touch screen. In addition to automation, SIMATIC Panels are also very helpful in drive engineering: Here they offer communication support between the HMI device and converter. This means you can control the converter and the drive directly with the HMI device and display any warning and error messages. And if individual components should fail, you can operate the drive in emergency operation. simatic-panels TOTALLY INTEGRATED AUTOMATION PRODUCTION DATA/PRODUCTIVITY

10 The basis for maximum transparency and availability through integrated communication: Totally Integrated Automation

11 SIMATIC system characteristics Maximum engineering efficiency in all phases of the life cycle of the machine and plant With SIMATIC you rely on an integrated engineering environment. Efficient software supports you over the entire life cycle of your machine or plant from the planning and design stages through configuring and programming as far as commissioning, operation and upgrading. With its integration capability and harmonized interfaces, SIMATIC software supports a high degree of data consistency throughout the entire engineering process. With Totally Integrated Automation (TIA), Siemens is the only manufacturer to provide a totally integrated basis for implementing customer-specific auto mation solutions for a wide variety of industries and applications. The unique system uniformity of Totally Integrated Automation ensures perfect interaction of all components. The clear automation architecture with its clearly defined system properties makes it possible to simply integrate extended system requirements with Totally Integrated Automation and it is open for international standards as well as thirdparty systems. Totally Integrated Automation with the integration of all its communication elements, such as SIMATIC HMI Module, offers very many advantages throughout the entire life cycle of machines and plants. SIMATIC HMI together with SIMATIC WinCC is a key component of Totally Integrated Automation. SIMATIC is currently considered to be the global number one in automation. One of the decisive reasons for this is that SIMATIC exhibits the six system characteristics of Totally Integrated Automation: Engineering Communication Diagnostics Safety Security Ruggedness Maximum data transparency spanning all automation levels on the basis of well-proven standards With SIMATIC you create the prerequisite for full integration of communication and thus for maximum transparency across all levels, from the field and control level via the operations management level all the way up to the corporate management level. SIMATIC relies on international, cross-vendor standards which can be combined flexibly. Minimization of downtimes through efficient diagnostics concepts All SIMATIC products have integral diagnostics functions with which a possible fault can be identified in advance and eliminated to provide increased system availability. Even with larger plants, the Maintenance Station provides you with a uniform view of the maintenance-relevant information of all automation components. Protection of personnel and machines within the framework of an integrated total system SIMATIC Safety Integrated offers TÜV-certified products which facilitate compliance with relevant standards. Due to the integration of safety and standard technology you only need one controller, I/O devices, one engi neering system and one bus system. Data security in the networked world through harmonized, scalable security systems With SIMATIC you can use all the advantages that result as the worlds of automation and office grow together more and more: Seamless exchange of data across all levels, or access to production data via the Internet from any location. In order to meet the resulting increased security requirements, SIMATIC offers you IT Security for the protection of production and data, e.g. with firewall functions, access protection, encryption, VPN networks. Maximum industrial suitability through increased ruggedness Each standard product from the SIMATIC range is characterized by the highest quality and ruggedness and is perfect for use in industrial environments. Specific system tests ensure the planned and required quality. SIMATIC components meet all relevant international standards and are certified accordingly. Special versions are available for more challenging and extreme operating conditions. Integrated technology functions counting, measuring, positioning, controlling and cam control You can integrate technological tasks in many different combinations and with various degrees of complexity without a system changeover into the world of SIMATIC easily, conveniently, consistently. Maximum availability with consistent redundancy concepts For high plant availability, Siemens offers a comprehensive redundancy concept for the entire plant: from the field level to the control level all the way up to the management level. TOTALLY INTEGRATED AUTOMATION

12 For more information please contact your local Siemens representative: automation/partner Siemens Industry Mall: automation/mall Siemens AG Industry Sector Industry Automation P.O. Box NÜRNBERG GERMANY Subject to change without prior notice 04/12 Order-No.: E20001-A600-P810-V DISPO WÜ/41614 MI.AS.BB.XXXX WS Printed in Germany Siemens AG 2012 The information provided in this brochure contains me re ly general descriptions or characteristics of per for m ance which in case of ac tual use do not always ap ply as described or which may change as a result of fur ther de ve lopment of the pro ducts. An obligation to provide the respective characteristics shall only exist if ex pressly agreed in the terms of contract. All product designations may be trademarks or product na mes of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.