eltimon: IoT + I 4.0 :

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1 eltimon: IoT + I 4.0 : electronic live tool integrated monitoring: powered by mimatic Tool Systems 1

2 Factory in Bavaria powered by mimatic Tool Systems 2

3 First product line: life tools Angle Heads for milling machines 3

4 First product line: life tools Driven tool holdedrs for turning machines eltimon Live Tools powered by mimatic Tool Systems 4

5 Second product line: cutting tools Tools for thread milling and groove milling, specials Mimatic unique solutions: Total solution form one source: Life tool + cutting tool powered by mimatic Tool Systems 5

6 Angle Head with total milling solution and Section of gear box powered by mimatic Tool Systems 6

7 International Conference on Gear Production 2017 Driven Komponents in gear production machine Need Black box function of eltimon powered by mimatic Tool Systems 7

8 Free Your Tool Monitoring with The revolutionary system eltimon (electronic live tool integrated monitoring) for digitization of live tools, angle heads in machining centers and driven tools in CNClathes The No.1 on the Market powered by mimatic Tool Systems 8

9 The World of eltimon eltimon Technology 5 eltimon Lab 19 eltimon Data structure 6 eltimon Requirements 20 eltimon Sustainability 7 eltimon Features 21 eltimon Industry 4.0 (IIoT) 8 eltimon Live Tools eltimon Advantages 9 eltimon Data security eltimon Customer App eltimon Certification 26 eltimon Cloud eltimon History 27 eltimon Protection 19 9

10 Free Your Tool Monitoring With eltimon The revolutionary system eltimon (electronic live tool integrated monitoring) for digitization of live tools, angle heads in machining centers and driven tools in CNC lathes. Visualization using eltimon-app on your mobile phone Data storage in the eltimon-core in the live tool Synchronization through eltimon-cloud Real time analyses, trends and status Augmented operator, decision-support, reminders, transparency Maximum lifetime for your live tools 10

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12 eltimon Technology eltimon captures the state of the tool transmission via sensors, processes the raw data to usable information and stores the information in the eltimon-core, located in the live tool. Sensor technology: USA (e.g. silicon chip) Wireless data transfer: Japan Energy harvesting concept for eltimon System to minimise energy consumption for eltimon eltimon Reading device = consumer electronics: mobile phone or tablet eltimon lifetime: data acquisition for up to 10 years, or driven tools in use for up to 6000 hours eltimon Cloud server: customer-related data only individually accessible for eltimon driven tools in the property of the customer eltimon data availability: no eltimon-specific limitation in the driven tools or in the cloud Data security: Encryption against unauthorized data manipulation in eltimon driven tools Black Box for Live Tools: Safe Use of Data for Years 12

13 eltimon Data Structure eltimon data are generated inside the Live tool eltimon data are stored inside the individual Live tool eltimon tool data can be read out: º and analyze with your mobile phone º everywhere: in the machine, on the shelf º even if eltimon is completely powerless eltimon data is avaliable in the cloud for: º Tool history º Machines or departmental evaluations º Management of preventive maintenance eltimon data can be downloaded from the owner of the tools from eltimon-cloud to their own systems Data Available without Infrastructure Customer-specific Configurable: eltimon Cloud 13

14 eltimon Sustainability eltimon extends the lifetime of your Live tools eltimon saves material consumption in the production eltimon saves the exchange of bearings and gears eltimon saves maintenance efforts eltimon reduces the reject rate eltimon improves the reliability in the production process eltimon saves cost, time, energy and material eltimon saves standby tools No Influence on Existing Workflows by eltimon 14

15 eltimon Industry 4.0 (IIoT) eltimon Advantages eltimon can be connected to your machine eltimon data can contribute to a more efficient production process eltimon data can be used for your virtual factory eltimon controls the preventative maintenance eltimon allows more transparency in the production eltimon data are part of digital data, which are available for analyses eltimon is the efficiancy booster for your production eltimon improves your preventive maintenance eltimon reduces rejects eltimon improves the reliability in the production eltimon helps to avoid»crashs«eltimon tools are 100% ready for industry 4.0 (IIoT) eltimon avoids unplanned downtime eltimon extends the lifetime of your Live tools eltimon saves cost, time, energy and material Augmented Operator: Direct Decision Support 15

16 mimatic / Karl-Heinz Schoppe / Sept

17 eltimon App Instead of Data for: DEMO appears in reality: Data for: XXXXXXXXX (unique serial number of the Live Tool) The Live Tool cockpit appears at first after reading the data. The traffic light colours are showing the status and areas for more attention. With click or touch more information is avaliable: for instance for rpm. à Detailed information to rpm and working hours for the defined rpm ranges. In this case we see 299 h above design rpm. Therefor warnings in RED colour. Detailed information to load cycles through the data cockpit. The achieved load cycles could be for instance the number of drilled holes. The recommended date for maintenance is beeing calculated out of 3 criteria: 1. Achieved working hours 2. Achieved load cycles 3. Elapsed time since delivery 17

18 Information about basic data of the Live Tool. if there are services or maintenances carried out, information is to be found behind the button Services. With more clicks info to the specific service will be found à These parts have been exchanged at Service #1. Important data before a service was carried out (before the counters are set back to zero): button Before service à Before Service 2: 444 working hours in total. There off 321 h below 85 C and 23 hours below design rpm. Further info is available regarding temperatures and working hours. 18

19 eltimon Cloud Data Security Protection against unauthorized access Unique mapping All data are stored anonymously Link to sensitive customer data (Workpiece, machine, plant part, etc.) does not occur, or only by the customer! Cloud Communication: Upload, Download, Advice, Reminders Push-Service: Automatic Messages acc. to Desired Criteria Analyses Preventive maintenance Parameters, trends, life cycle Tool history Service history Comparisons of equivalent live tools Cloud Communication Upload of information and pictures How-to-use advice, service Automatic reminders 19

20 Dashboard Status overview for life tools Search for tools of the same kind All tools related to department Search for tools of the same kind Add new tools 20

21 eltimon Cloud Data sets chronologically listed for one tool Add Info as PDF or JPG file 21

22 One data set from the customer app Information on the data collection type and conclusions 22

23 Reliable trend for achieved working hours with few data sets. Detailed data by touch over: black field. The number of data sets depend on the user. The linearity of the trend: it is most likely a process close to serial production. Trend for load cycles (e.g. number of drilled holes): reliable trend with few data sets possible. Detailed data by touch over. From the number of working hours and load cycles the average process time of 12 sec. is to be calculated. 23

24 The tool was working only between 20 C and 50 Cangefallen. The tool was working mainly between 10 and 40 % of the design rpm. Only 2 hours between 40 and 60 % of the design rpm. Many more tool related data are to be found in the eltimon cloud. 24

25 Manage users and user rights Invite new users authentication (Names erased) Address management Add new departments (Names erased) 25

26 eltimon Protection eltimon is Used in Very Hostile Environments Vibrations, comparable with a vibrating plate Flying chips, which can cause holes in steel Coolant-lubricant, such as acidic rain on the car window Mimalit is a Composite Material Developed for eltimon Highly resistant to breakage Extremely wear-resistant Completely resistant against flying chips Transparent data transfer eltimon Lab An eltimon laboratory with a test rig for complete eltimon tools and data evaluation was built according to the latest ESD guidelines. 26

27 eltimon Requirements What You Need eltimon Live Tool Mobile phone eltimon App What Needs to Be Done to Take Advantage of eltimon Nothing! Data is generated fully automatic and stored Data will not be lost All work processes remain unchanged Data readout At any time you want Regular reading of data improve the data basis for analyses What Needs to Be Done to Take Advantage of eltimon? Nothing! 27

28 eltimon Features Data Distance = Unique mapping = Simple handling without coupling = A mobile phone + an app = many driven tools = Energy-optimized Intelligence = Data are processed using eltimon in the driven tool = Data are stored with eltimon in the driven tool Where Are the Data? Which Live Tool? eltimon = Unique mapping! eltimon = Unique Detection of the Live Tool! 28

29 eltimon Data Security, Sensitive Data, Access Procedures eltimon N 1.0 components inside the Live Tool There is maximum security, as well regarding the environment and neighborhood. No electromagnetic waves are emitted, no radio signals of any frequency. There is no electromagnetic pollution. Only non-sensitive data are collected and saved inside the Live Tool. The attempt of illegal data access is very difficult, because a person has to closely approach the Live Tool with the reading device. eltimon is using a standardized data format of the NFC-Forum. Other data formats are actively sending data, which makes access attempts from decent distance possible. Illegal access attempt with a non eltimon reading device: if the device could be placed within appr. one inch to the Live Tool. These illegally gained data are only numbers without any context or units like sec. A meaningful usage of the data is impossible. Stored data inside the Live Tool are untouchable. Only authorised and trained eltimon service personal has devices available to program eltimon devices. Information about maintenance and history will be stored. Counters are set to Zero after maintenance. The life time of the collected and stored data relates to the mechanical life time of the tool casing. The eltimon black box conserves the data even after destruction of the sensors and other parts. The eltimon black Box is accessible with an eltimon reading device and the appropriate software. eltimon N 1.0 Customer App Multiple security measures are applied. Only authorised people are able to use an eltimon customer app. There is a registration in the Google Play Store. There is a check with a closed loop procedure. There is a clearing only after entering a security code. If there is illegal data access during transmission of data from customer app to the eltimon cloud: These illegally gained data are only numbers without any context or units like sec. A meaningful usage of the data is impossible

30 eltimon Cloud The eltimon cloud und related data banks are secured through up to date safety measures and security software. There is a frequent up date for the safety measures. Only authorised people are getting access to their specific part of the eltimon cloud. Procdure: Personal invitation Registration Checking of registered data with a closed loop procedure Individual code Server architecture The physical position of the servers are in Germany and hosted by a well-known provider with headquarter in Germany. The security concept provides maximum protection and availability. Data integrity is according to German laws. TÜV -examined data integrity according to ISO The eltimon infrastructure is redundant has a 24/7 surveillance Health monitoring and Load Balancing for max. availability Redundant technologies Data mirroring Uninterruptable power supply Standby generator sets Modern fire protection Various non visible locations 30

31 eltimon Certifications The indicated product eltimon 1.0 is in correspondence with the following regulations of European Council EN Electromagnetic compatibillity (EMC) generic ( ) Immunity standard EN Electromagnetic compatibillity (EMC) generic ( ) emission standard Immunity to high frequency electromagnetic fields DIN EN Interference strength DIN EN Tests for certification have beenperformed: Measuring equipment: Rohde & Schwarz Signal Generator SMT03 Amplifier Research 10W1000 Transducer EMCO 3110B Schwarzbeck UBA 9116 Compotek CTA2450 Frequency range: MHz GHz (CTA2450) Field strength: 3 V/m 3 V/m 1 V/m Polarisation: horizontal / vertikal Modulation: AM / 1kHz / 80% / Sinus Step width MHz: 1% log Dwell time: 3.3s 31

32 eltimon History Summer 2012 Customers require operating hours counters for angle heads 2013 Conventional operating hours counters are installed in driven tools Autumn 2013 mimatic starts the reflection about new digital data acquisition Spring 2014 Foundation of mimatic R&D department: INNOVATION+ marketing Autumn 2014 Globally available technologies are investigated Spring 2015 First technology partners are selected from USA and Europe Summer 2015 Presentation of first hardware dummies December 2015 First eltimon system has been tested successfully in Live tool January 2016 Two OEM global players are won as pilot customers for eltimon February 2016 eltimon Software specification with 233 pages of features is ready March eltimon Live tools are located in the order backlog September 2016 eltimon is presented to the public: AMB, IMTS March 2017 eltimon Cloud is online May 2017 eltimon App worldwide available in the Google Store June 2017 Ready for industrial series production July 2017 mimatic builds all customer-specific Live Tools with eltimon August Live Tools are running in pilot applications 32 27

33 SUMMARY + MESSAGE: Life tools and other machine components should be ordered with integrated electronic monitoring from today on eltimon is an open system avaliable for all manufacturers of components (hobbing units, life tools, spindles, turn tables etc.) to be monitored eltimon cloud is an open system avaliable for the management of moving components and preventive maintenance 33