360 SIMS AUTOMOTIVE SOLUTIONS MAP SMART INLINE MEASUREMENT SOLUTIONS

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1 AUTOMOTIVE SOLUTIONS MAP SMART INLINE MEASUREMENT SOLUTIONS

2 APPLICATIONS AND CELL CONFIGURATIONS AUTOMOTIVE OEM AND SUPPLIER BENEFITS AND ROI CONSIDERATIONS for Underbody/BiW for Closures / Subassemblies for Sheet Metal Stampings / Closure Subs for casted / machined parts for Sheet Metal Parts, Assemblies, BiW for Car Body with Closures Body shop BiW production line or line bypass Closure lines or assembly bays Stamping shop-floor / metal centre Powertrain or machining shop-floor Quality room, measurement centre or production quality Body shop BiW assembly line or final assembly line Check underbody assemblies after critical welding operations Measure and compare to CAD critical points and features Control part variations and focus corrective action Holes, points and studs measurement Go / No Go evaluation based on customer control limits per point Video of the day hundreds of measurements in 60 second video clip 100% inline inspection Ensure high-quality hemming Inspect seal area surfaces Quick feedback during both production launch and steady state Hem and trim edge line measurement Outer and inner part surface analysis Short / Long inspection routines fitting into available cycle time or production breaks Virtual assembly matching with BiW measurements Support dimensional part approval for production Validate dimensional stability during home line tuning of new dies Sample production parts for SPC Sheet metal part holes, points and edge lines measurement Patented retro wall / floor for faster measurement process Automatically generates easily understood inspection reports accessible to end users Automatically inspect parts before machining to verify stock levels and optimise machine paths Measure machined elements to ensure dimensional stability in ongoing production Surface colour mapping (under/over stock) Feedback to CAM/CNC Comparing to both pre- and post-machining nominal designs Go / No-Go alerts Provide fast in-depth measurement analysis for a variety of sheet metal parts Complement DEA Bravo dual arm CMM measurements with full surface area colour map analysis Guide dimensional corrections to specific assembly stations and validate effects Support DMIS point definitions Interface to factory dimensional SPC platform for standardised quality reports Share lightweight 3D e-report with users Measure flush and gap points between body and closures along with other local characteristics for great fit and finish Visualise actual versus planned values for assembly operators for corrective action Fixed station for sheet metal BiW or moving painted car inspection Combine large area global measurement data with local characteristics Automatic Flush Nominal unit for repeatable process benefits for manufacturers Reliable metrology and process control in the line Up to 100% inspection of carbody assemblies, closures, cradles, sheet metal parts and finished cars 24/7 operation Measurement within production cycle 5time Surface area and critical feature inspection Innovative dimensional control strategies Serves as primary measurement system during production Actionable information for faster problem solving Detailed studies and adaptive inspections during breaks and idle time Results can be stored and managed in a central data server Flexible configurations can be implemented throughout the line for pinpointing problem sources at all times Excellent support from local Hexagon offices ROI Considerations Results measured directly in or near the line Reduced logistical efforts and process delays More comprehensive measurement including surface colour maps, edge lines and cross sections Allows assembly problems to be solved in shorter times Higher flexibility using robots for measuring multiple products than with fixed sensors Users and production are more autonomous and capable of basic analyses Simplified lower cost holding fixtures compared to CMM fixtures or checking fixtures Systems can be reprogrammed and repurposed to support new vehicle programmes Easier to support part changes and face lifts Other powerful Hexagon Manufacturing Intelligence systems for the automotive industry DEA BRAVO Dual arm horizontal CMM for sheet metal parts and assembly measurement near the line or in the measuring room Leitz SIRIO High-accuracy shop-floor measurement in powertrain or other prismatic parts in ongoing production ROMER Absolute Arm Measuring arm for portable 3D measurements Leica Absolute Tracker Portable laser tracker technology for high-precision 3D and 6DoF contact and non-contact measurements Hexagon WLS400M Manually-operated white light scanning system for 3D metrology, quality inspection and digitising TIGO SF shop-floor CMM Versatile, air-free high-performance coordinate measuring machine for the shop floor Medium bridge CMM for die parts Measuring casted die components in the die shop or in the measuring room Medium bridge CMM for machined parts Measuring metal components and prismatic parts to validate machining operations Smart Inline Measurement Solutions Smart Inline Measurement Solutions

3 OVERVIEW Sensor Technologies Automation Software Factory IT White Light Sensors Industrial Integration Software Suite Enhanced data usage and system integration Industry-leading ultra-fast optical exposure 3 integrated digital cameras for high-accuracy 3D measurements Unique single pattern projection using static LED projector Immunity to shop-floor vibrations and illumination conditions 2D and 3D reconstruction technology for accurate feature measurement Automatic incremental sensor calibration Robot-mounted sensor controller and power and communication cables Other Measurement Technologies Operates with leading industrial robot brands, controller types and communication standards Interfaces with variety of line PLCs for fullyautomated processes Integrated operation with a variety of automation devices including turntables, fixtures, sliders and lifters, etc. Robot and sensor integrated temperature compensation Patented RPS device for accurate part alignment and measurement Server-based architecture with historical data archiving Dedicated functionalities for operators / analysts Fast data computation in parallel to robotic data acquisition Special analysis capabilities for problem identification and solving Combination large data set colour map and points-based quality evaluation Patented / Patent pending visual SPC (Statistical Process Control) tools and video of the day reporting Digital flexibility of adding points postmeasurement Data interfaces to factory SPC systems for archiving and reporting Automatic backup of measurement results to central server room network drive Historical archiving of measurement results and inspection reports for long-term use Authorised access of engineers and technician from various departments using 3D viewers and PDF readers Integration to CAD/PDM and other systems via the MMS software platform RPS device integrated sensor Fixed laser line triangulation / photogrammetry sensor Robotic dual view F&G sensors and others

4 HexagonMI.com Die S hop Stam ping / Me tal C ente Body r Shop Closu re Lin Powe rtra in / M a chini n es g Cen ter Pain t Mea surin Shop g Ha ll Fina l Ass emb ly

5 Hexagon Manufacturing Intelligence helps industrial manufacturers develop the disruptive technologies of today and the life-changing products of tomorrow. As a leading metrology and manufacturing solution specialist, our expertise in sensing, thinking and acting the collection, analysis and active use of measurement data gives our customers the confidence to increase production speed and accelerate productivity while enhancing product quality. Through a network of local service centres, production facilities and commercial operations across five continents, we are shaping smart change in manufacturing to build a world where quality drives productivity. For more information, visit HexagonMI.com. Hexagon Manufacturing Intelligence is part of Hexagon (Nasdaq Stockholm: HEXA B; hexagon.com), a leading global provider of information technologies that drive quality and productivity across geospatial and industrial enterprise applications. COORDINATE MEASURING MACHINES 3D LASER SCANNING SENSORS PORTABLE MEASURING ARMS SERVICES LASER TRACKERS & STATIONS MULTISENSOR & OPTICAL SYSTEMS WHITE LIGHT SCANNERS METROLOGY SOFTWARE SOLUTIONS CAD / CAM STATISTICAL PROCESS CONTROL AUTOMATED APPLICATIONS MICROMETERS, CALIPERS AND GAUGES Copyright 2016 Hexagon Manufacturing Intelligence. All rights reserved. Hexagon Manufacturing Intelligence is part of Hexagon. Other brands and product names are trademarks of their respective owners. Hexagon Manufacturing Intelligence believes the information in this publication is accurate as of its publication date. Such information is subject to change without notice.