Get Insight & Get Optimized

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Matthew Phelps
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1 Get Insight & Get Optimized Corrado Giussani GE Digital Imagination at work 1

3 The vision is clear If you went to bed an industrial company, you re waking up a data & analytics company Jeff Immelt, GE Chairman & CEO GE Intelligent Platforms,

4 Data first: GE Historian

5 The role of GE Historian the foundation for Industrial Internet Collect, Archive and Distribute Production information, at maximum Speed and Reliability GE Intelligent Platforms, 2015

6 GE Historian: the modules Collection Storage Distribution ifix CIMPLICITY OPC DA OPC A&E OPC UA (1) Simulation Process Data Client based ifix CIMPLICITY Admin Excel OLE DB Rest API API & SDK CSV XML Files Proficy Historian OSI PI Calculations Server Data Stores & Archives Data Hierarchy Compression Security Redundancy & High write/read rate Fault Tolerance High compression Data integrity Web based GE Intelligent Platforms, 2015 Proficy Historian Analysis Proficy Vision

7 GE Historian: News with Historian 6.0 Collect Archive Distribute Data mirroring and redundancy Time series process data Native collectors & toolkit Expressions 20 million tags High Availability Data compression PHA/PKC Excel-add in Big data onramp Web-enabled administration console Connect multiple Historians to one interface Python expressions support in collectors Predix REST API and REST Services 64-bit support to Collector Toolkit Enhanced Excel Add-in features Remote OPC Collector support Primary environment for your key process data 7

8 GE Historian Analysis Analysis Historian tag trending Run-time Python Expressions Model ISA95 hierarchy Tag/asset searching Collaboration Favorites Alarm Analysis Drives Outcomes: Visibility of sensor data anywhere, anytime Immediate insight Enables collaboration Supports ad hoc and repeatable analysis Puts data into context Offers advanced analysis tools in a simple to use framework One click Report Generation Data Exploration & Analysis GE Intelligent Platforms, 2015

9 .. then Analysis and Optimization

10 Optimization: How does it work? Current Performance Optimal Performance Process Performance Optimize Process 1. Identify & Understand Causes of variation 2. Turn insights into actions and reduce variability 3. Reduce variability even further with real-time analytics (monitor to detect, avoid & minimize performance deviations) 4. Push performance to specification limit, saving energy and reducing raw material usage with Advanced Process Control GE Intelligent Platforms, 2015

11 Asset Performance Management

12 Asset Performance Management GE Intelligent Platforms, 2015

13 Use Case: Fleet and Case Management GE Intelligent Platforms, 2015

predictive diagnostics system in place A desired customer outcome is to

14 Example - Eliminate unplanned downtime Why this is important? Comparison of results before and after effective remote monitoring and predictive diagnostics system in place A desired customer outcome is to eliminate unplanned equipment failures and process degradations GE Intelligent Platforms, 2015

Predictive Diagnostics as a Service Essential to any Evidence Based Maintenance strategy.

Collect Machin e Data Histo rian 3 Create a Digital Model of the Equipment from history Compare actual to Predicted Results 2 Inform 4

through configuration data $48B assets managed by Smart Signal Early warning detection accuracy 99.

15 Predictive Diagnostics as a Service Essential to any Evidence Based Maintenance strategy. SmartSignal identifies equipment problems long before they become serious giving customers precious time to plan and schedule repairs 1 Collect Machin e Data Histo rian 3 Create a Digital Model of the Equipment from history Compare actual to Predicted Results 2 Inform 4 Where it works almost anywhere, any OEM Over 100 types of industrial equipment supported out of the box New equipment added in days/weeks through configuration data $48B assets managed by Smart Signal Early warning detection accuracy 99.7% 10,000+ Customer Saves by GE to date $100sMM customer value created More effective than physics based models OEM agnostic, reaches all customer assets Critical component of an APM solution GE Intelligent Platforms,

18 Brilliant Manufacturing

data visualization KPIs, SPC, Efficiency, OEE Work

genealogy We have been in this space for 10 Years

Millions and Millions of Dollars returned in Hard

then a century From Light Bulbs to Jet Engines to

Lean Manufacturing So why do we think the

Data availability and access has truly become

19 Manufacturing Digitization... Not a New Concept Data collection Real-time data visualization KPIs, SPC, Efficiency, OEE Work instructions, DNC Control, Track, Inspect Product genealogy We have been in this space for 10 Years Many Market Leading Companies use our Software Millions and Millions of Dollars returned in Hard ROI GE has been a preeminent Manufacturer for more then a century From Light Bulbs to Jet Engines to Turbines Leader in such concepts as Six Sigma and Lean Manufacturing So why do we think the Opportunity is so incredible? Data availability and access has truly become transformative Technical Advances have enabled not only Digitization, but also connectivity The Next Industrial Revolution!

Digitization is a critical start, but still doesn t optimize Plants are simply part of the ecosystem, Business Outcomes depend on System in Synch!

20 Digitization is a critical start, but still doesn t optimize Plants are simply part of the ecosystem, Business Outcomes depend on System in Synch! What to make How to make it Where and when to make it How to maintain it Specify Planning Operations Quality Service Non-integrated, silo systems Paper based processes Manual data input and verification Quality data not visible As designed and as-built products out of sync 20

21 Manufacturing Today Data broken into PIECES,and Then put back together in Supply Chain MANUALLY Engine designed DIGITALLY, but

22 Brilliant Factory - creating the Digital Thread for a self-improving ecosystem Supply Chain Network Production feedback loop Virtual Product Design Virtual Manufacturing Service/Repair Shop Design feedback loop 22

23 Why are we all so Behind? Typical Marketplace Experience. 80+% of Manufacturing SW in use is home Grown. No hope to Scale!

24 Brilliant Manufacturing Software Suite Brilliant Factory: GE s commitment to use the latest technologies to consistently, and in real time, optimize its operations Brilliant Manufacturing: The GE Software enabling Brilliant Factory to optimize manufacturing performance 24

25 Eating the Elephant One Bite at a Time! Get Connected Connect to equipment and collect data at the volume and speed required for real-time visibility and analysis Get Insights Organize manufacturing data into structures to provide Material & Order tracking, production execution and traceability The Digital Thread Streamlining the interfaces between functional silos Enterprise Visibility Preserve data relationships and context over time Get Optimized Apply analytics to optimize manufacturing processes. Improve throughput, reduce costs and meet critical customer deliveries 25

26 Thank you! General Electric Company reserves the right to make changes in specifications and features, or discontinue the product or service described at any time, without notice or obligation. These materials do not constitute a representation, warranty or documentation regarding the product or service featured. Illustrations are provided for informational purposes, and your configuration may differ. This information does not constitute legal, financial, coding, or regulatory advice in connection with your use of the product or service. Please consult your professional advisors for any such advice. No part of this document may be distributed, reproduced or posted without the express written permission of General Electric Company. GE, Predix and the GE Monogram are trademarks of General Electric Company General Electric Company All rights reserved. 26

27 Brilliant Manufacturing Suite: What s in the box? Get Connected Get Insights Get Optimized Applications 1 OEE Performance Analyzer 2 Line/Plant Analytics 1 Production Quality Analyzer 2 Production Execution Supervisor 3 Product Genealogy Manager 1 2 Dynamic Manufacturing Optimizer Equipment Performance Management Capabilities Machine Visibility Downtime Causes Machine OEE Line OEE Performance Yield Plant Calendar Job/order tracking Non conformance mgmt Work instructions Quality (SPC/SQC) WIP & labor tracking Genealogy Shop floor execution Specification mgmt Routes, recipes, BOMs Tool Genealogy Dynamic rescheduling Dynamic routing rules Supplier Collaboration Broadcast mgmt. Receiving Inspection Predictive Analytics Maintenance Management integration GE Intelligent Platforms, 2015

28 Get connected in weeks! Easily add incremental capabilities to the platform as needed 1. Get Connected Machine and Production Efficiency Analytics 2. Get Insights Quality, Material and Production Analytics 3. Get Optimized Plant & Production Optimization 1

Deployment Model for Get Connected SHORT TIME TO VALUE 1 Services meets with Customer, catalog equipment to monitor and advises on priority connections 2 3 Dispatch Professional Services to

29 Deployment Model for Get Connected SHORT TIME TO VALUE 1 Services meets with Customer, catalog equipment to monitor and advises on priority connections 2 3 Dispatch Professional Services to instrument the equipment using machine blueprints Professional Services install Field Agent to send data to the hosting center 4 Assessment: fixed price (1 week) Duration Target - < *4hrs/machine Duration Target 1 Day to setup Deliver production dashboard manufacturing team(s) Duration Target Available immediately once Field Agent is setup 5 Analyze Machine Signals, produce key metrics Duration Target Fully automated once Field Agent is setup * Average time across machines 29

32 GE Intelligent Platforms, 2015

33 OEE Analysis

Thank you! General Electric Company reserves the right to make changes in specifications and features, or discontinue the product or service described at any time, without notice or obligation.

Illustrations are provided for informational purposes, and your configuration may differ.

34 Thank you! General Electric Company reserves the right to make changes in specifications and features, or discontinue the product or service described at any time, without notice or obligation. These materials do not constitute a representation, warranty or documentation regarding the product or service featured. Illustrations are provided for informational purposes, and your configuration may differ. This information does not constitute legal, financial, coding, or regulatory advice in connection with your use of the product or service. Please consult your professional advisors for any such advice. No part of this document may be distributed, reproduced or posted without the express written permission of General Electric Company. GE, Predix and the GE Monogram are trademarks of General Electric Company General Electric Company All rights reserved. 34

Industrial Internet with Predix

Industrial Internet with Predix Mickaël Desloges European Marketing Manager, GE Digital 20 Predix Platform is the Enabler Cloud-based platform for Industrial Internet + Capabilities for Industrial companies