Industrial GreenPrint. Become a Strategic Manager of Your Energy Resources
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- Jonathan Greene
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1 Become a Strategic Manager of Your Energy Resources
2 Why does your facility need the? Higher levels of consumer focus on sustainability issues Corporate responsibility scorecard initiatives Evolution of the smart grid Increasingly volatile energy prices Scarcity of natural resources Regulatory pressure Rockwell Automation Energy Management Solutions: The Rockwell Automation is a leading provider of industrial automation, power, control, optimization and information solutions. Companies in a wide range of industries have turned to us to improve their WAGES management because we offer: More than a century of experience in automating your processes Local availability in over 80 countries around the world Deep industry knowledge to conquer the energy challenges you're facing The Rockwell Automation methodology is comprised of four stages to help companies implement a strategic, enterprise-wide WAGES resource management strategy that helps boost profitability: Awareness Optimization Efficiency Aggregation Rockwell Automation consultants collaborate with you to develop a customized company roadmap, leveraging existing automation and power system investments to measure and monitor energy consumption by individual energy-intensive assets. By personalizing each phase of the solution to meet your specific goals, Rockwell Automation consultants can help you: Effectively manage energy consumption patterns for the plant and manage asset performance. Predict the overall impact of production changes on energy use and emissions. Automate production for optimal WAGES consumption across the enterprise and throughout the supply chain. Working with Rockwell Automation, you can become a strategic manager of your energy and environmental resources. You can gain better control over how you use energy. Ultimately, you can reduce the burden of WAGES costs on profitability, and lessen the risks associated with external factors affecting energy price and supply.
3 Each stage of the builds on the previous stage, allowing companies to implement a strategic roadmap towards comprehensive industrial energy management. Awareness In the first stage of the methodology, use the automation devices and systems that you already have installed today to obtain the WAGES data needed to improve your understanding of resource consumption. Set a consumption baseline for each of your facilities to better track variations and expand information gathered about asset performance to include energy usage and power quality. Awareness Efficiency Leveraging the energy consumption data gathered in the first stage, the second stage allows you to make incremental and proactive behavioral, control and equipment improvements, such as forecasting, load aggregation and rate analysis exercises. Integrate WAGES resource information from disparate business systems for enterprise-wide consumption visibility and efficiency improvements. Efficiency Improve Your Bottom Line Improve energy procurement costs through forecasting, load aggregation and rate analysis Implement energy improvement activities based on enterprise-wide energy and greenhouse gas data Optimization In the third stage of the process, optimize your plant-floor assets by modeling production with energy as an economic variable. Combining the enterprisewide WAGES data collected at the Efficiency stage, including production metrics, regulatory reports, and behavioral and climate forecasts, you can balance and optimize the many process variables inherent to production. Optimization Increase Profitability Link energy and economic models Perform break-even analysis of energy improvement projects Optimize energy usage in real time for demand management and demand response systems Aggregation The fourth stage of the allows you to compare consumption information against production output data and other enterprise resource planninglevel information. Separate manufacturingrelated WAGES resource costs from those incurred by facility operations and expand the manufacturing supply chain to include energy. Aggregation
4 Lower WAGES Costs Reduce energy costs through increased data visibility Verify utility billing accuracy using actual meter data Leverage Current Automation Investments Measure energy usage at the production level Extend monitoring to include power quality Improve operational efficiencies Gain Higher Returns on WAGES Resource Expenses Compare WAGES consumption information to production output data to reduce overall production costs and gain financial returns from utility consumption Identify and avoid energy waste by leveraging existing continuous improvement techniques Document Energy and Greenhouse Gas Emissions on the Production Bill of Materials Manage energy as a raw material and leverage it as a manageable, documented input to production.
5 Monitor Energy Usage Capture, analyze, store and share real-time energy data Establish baselines to benchmark actual performance against metrics Leverage Performance Dashboards and Visualization Visualize energy use against production output Compare performance across multiple facilities Expose energy data to multiple users at various levels in meaningful ways Participate in Demand Management and Demand Response Programs Participate in demand management and demand response programs, including retailer scorecarding initiatives, as a result of improved energy forecast accuracy. Ease Compliance Requirements Reduce greenhouse gas emissions as a result of energy efficiency improvements Simplify ISO compliance Increase Your Competitive Advantage Promote efficiency throughout your operations with real-time energy monitoring and management capabilities Integrate energy consumption with other business systems Reduce Your Environmental Impact Improve energy efficiency and reduce greenhouse gas emissions by implementing optimized production processes Improve total cost of ownership Industrial Energy Management Consultation Services / Delivery
6 Scalable Solutions Rockwell Automation methodology offers scalable energy management solutions based on customer goals. Solutions from energy monitoring at the device level through optimizing production based on energy cost variability. Implement solutions at the production line level to plant level to enterprise-wide locally, regionally, globally. Rockwell Automation consultants partner with you to customize the methodology based on your specific goals and operations scope. By combining your consumption data with the in-depth production and industry-specific knowledge of Rockwell Automation consultants, you can optimize equipment and process efficiencies for WAGES usage and greenhouse gas (GHG) emissions and implement Lean Six Sigma for your entire production infrastructure, regardless of size, type or number of facilities. is a trademark of Rockwell Automation, Inc. Publication ENERGY-BR001A-EN-P March 2011 Copyright 2011 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
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