Totally Integrated Automation. Efficiency driving productivity

Transcription

1 Totally Integrated Automation Efficiency driving productivity siemens.tld/keyword

2 In order to remain competitive manufacturing companies need to achieve enormous improvements in their processes Reducing the time to market Enhancing flexibility Increasing Quality Increasing efficiency Shorter innovation cycles More complex products Larger data volumes Individualized mass production Volatile markets High productivity Closed loop quality processes Traceability and integrated genealogy Energy efficiency and resource efficiency as key competitive factors Product and production integrated Flexible production Full process transparency Optimized production resources Unrestricted Siemens AG 2016 Seite 2 Digital Factory / Factory Automation

3 Introduction What is Totally Integrated Automation? Totally Integrated Automation: efficient interoperability of all automation components The open system architecture spans the entire production process and offers maximum interoperability across all automation components. This is made possible by consistent data management global standards and uniform interfaces for hardware and software. These shared characteristics minimize engineering time. The result: lower costs, reduced time to market and greater flexibility. Page 3

4 The portfolio with efficient interoperability of all automation components Product Lifecycle Management and Enterprise Resource Planning Added value in all automation tasks Management Product design Product data management Production planning ERP Integrated Engineering Totally Integrated Automation Manufacturing Execution System Operations Totally Integrated Automation Portal SCADA System Energy Management Control Engineering Framework rol Controller HMI IPC Communication Motion Control CNC Field Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls Industrial Data Management Industrial Communication Industrial Security Safety Integrated Page 4

5 Table of content Reducing the engineering effort 4 Safety Integrated 8 Protection of Machine Concepts 17 Reduce commissioning times 21 Investment protection 22 Increasing production Output 26 Page 5

6 Time-to-market Reducing the engineering effort Reaching the goal more quickly, by reducing the engineering effort Perfect usability with one tool for all automation tasks Avoidance of duplicate entries and errors thanks to common Database Testing before going LIVE.. with simulation of the entire project Develop machine standards and Reuse flexibly thanks to comprehensive library concept Page 6

7 Time-to-market by reducing the engineering effort Perfect usability with one tool for all automation tasks Avoidance of duplicate entries and errors thanks to shared data management Re-use automation expertise thanks to comprehensive library concept Quick and uniform operation of all program editors Quick and intuitive working thanks to task-oriented operator interface Quick creation of the overall application thanks to graphical network and device configuration Error detection in advance with simulation of the entire project Page 7

8 Totally Integrated Automation Portal One Engineering Framework for all hardware components SIMATIC Controller SIMATIC S7-300/400/1500 SIMATIC S SIMATIC WinAC RTX One Engineering System for all Hardware Components TIA Portal SINAMICS G120 SINAMICS SINAMICS G120C, G120P, G120D, G110M Distributed I/O SIMATIC ET 200S/SP SIMATIC ET 200M/MP Safety Integrated SIMATIC S7-1516F/1518F SIMATIC S7-300/400/WinAC SINAMICS G120-PN/Safety Intuitive Efficient Proven SIMATIC HMI SIMATIC Basic Panels SIMATIC Comfort Panels SIMATIC NET SIMATIC NET CP / CM Page 8

9 Time-to-market by reducing the engineering effort Perfect usability with one tool for all automation tasks Avoidance of duplicate entries and errors thanks to shared data management Re-use automation expertise thanks to comprehensive library concept Error detection in advance with simulation of the entire project Time-savings due to direct data import, e.g. from PLC to HMI 100% data consistency without additional overhead due to the central management of all data Project-wide data transparency due to direct access to the corresponding links Page 9

10 Time-to-market by reducing the engineering effort Perfect usability with one tool for all automation tasks Avoidance of duplicate entries and errors thanks to shared data management Develop machine standards and Re-use flexibly thanks to comprehensive library concept Error detection in advance with simulation of the entire project Company-wide standardization manage automation components centrally and share company-wide Versioning with central changeability perform adoptions easily and assume them comfortably Modularize and reuse plant sections reducing of engineering time and avoiding mistakes Page 10

11 Time-to-market by reducing the engineering effort Perfect usability with one tool for all automation tasks Avoidance of duplicate entries and errors thanks to shared data management Re-use automation expertise thanks to comprehensive library concept Error detection in advance with simulation of the entire project Test of the hardware configuration and the associated application by simulating the automation in real-time Test of various machine states even before the commissioning Validation of the visualization by means of the complete simulation of HMI devices with photo-realistic display Page 11

12 Safety Integrated How can safety engineering be easily integrated in the machine? Integrate machine safety directly Only one automation system for consistent automation from drives to controller to HMI Reduce complexity by means of an integrated safety solution thru common engineering and network Easy fulfillment of machine directives due to standard-conformant evaluation and certified products Page 12

13 Safety Integrated How can safety engineering be easily integrated in the machine? Only one automation system for consistent automation from drives to controller to HMI Reduce complexity by means of an integrated safety solution Easy fulfillment of machine directives due to standard-conformant evaluation and certified products Page 13

14 Safety Integrated How can safety engineering be easily integrated in the machine? All from a single source Integrated safety solutions for recording, evaluating, all the way to responding. Reduce complexity by means of an integrated safety solution Easy fulfillment of machine directives due to standard-conformant evaluation and certified products More space in the control cabinet and reduced wiring due to integration of Standard and Safety in one device Efficient engineering one tool for Standard and Safety including simulation One communication network for Standard and Safety with PROFINET and PROFIsafe Page 14

15 The machine design can be systematically implemented Identical functionality based on different system architectures PLC level PLC level I/O level I/O level PLC, I/O, and bus separated PLC level One PLC, but separate I/O and bus PLC level I/O level I/O level One bus, but separate PLC and I/O One PLC, one bus, and mixed I/O Page 15

16 Safety Integrated How can safety engineering be easily integrated in the machine? All from a single source Integrated safety solutions for recording, evaluating, all the way to responding. Reduce complexity by means of an integrated safety solution Easy fulfillment of machine directives due to standard-conformant evaluation and certified products Standard-conformant evaluation of safety functions using the Safety Evaluation Tool Certified fail-safe block libraries for all controllers Page 16

17 Protection of Machine Concepts for protecting your know-how. Protect what s important for you! Protect intellectual property by protecting the program blocks Secure business success with flexible copy protection Manage access points with configurable protection-levels Page 18

18 Support the building of know-how Protect intellectual Property by protecting the program blocks Secure business success with flexible copy protection Protecting the intellectual property with password protection to avoid the unauthorized opening of program blocks High flexibility because of dynamic block protection Manage access points with configurable protection-levels Page 19

19 Support the building of know-how Protect intellectual Property by protecting the program blocks Secure business success with flexible copy protection Protection of unauthorized duplication of PLC programs Securing the service business Support for serial machines Manage access points with configurable protection-levels Page 20

20 Support the building of know-how Protect intellectual Property by protecting the program blocks Secure business success with flexible copy protection Integrated protection- levelconcepts for SIMATIC controller and HMI systems Access protection with systems for user administration Manage access points with configurable protection-levels Page 21

21 Reduce commissioning times Put machines into operation quickly and easily Simulation Testing onsite changes without HW Easy installation and wiring due to intuitive handling, electrical system, and documentation TRACE Detection of sporadic faults Quick and flexible IP adaptation IP configuration from CPU display and Quick IP feature Page 22

22 Investment protection through open standards and adaption to new technology Make decisions for the future today Flexible selection of automation systems due to communication standards such as PROFINET, IO-Link, ASi, OPC, etc. Integration of standard Ethernet devices through the openness of PROFINET and the unlimited use of TCP/IP Easy Expansion through the use of I device/shared device/ Profinet Page 23

23 Investment protection through open standards Flexible selection of automation systems due to communication standards such as PROFINET, IO-Link, ASi, OPC,MODBUS TCP etc. Integration of standard Ethernet devices through the openness of PROFINET and the unlimited use of TCP/IP Reusability of program code through the use of programming languages standardized according to IEC Flexibility in selection of devices due to open standard Simple integration of third-party devices with device description file Vendor-neutral configuration of Safety, drives etc. with standardized profiles Page 24

24 Investment protection through open standards Flexible selection of automation systems due to communication standards such as PROFINET, IO-Link, ASi, OPC, etc. Integration of standard Ethernet devices through the openness of PROFINET and the unlimited use of TCP/IP Reusability of program code through the use of programming languages standardized according to IEC Direct connection of Ethernet devices such as cameras, printers etc. Location-independent device access via Web server (TCP/IP) Reduced complexity by means of one communication network for all tasks Page 25

25 Investment protection through open standards Flexible selection of automation systems due to communication standards such as PROFINET, IO-Link, ASi, OPC, etc. Integration of standard Ethernet devices through the openness of PROFINET and the unlimited use of TCP/IP Reusability of program code through the use of programming languages standardized according to IEC Compatibility due to use of programming languages standardized according to IEC Simple motion engineering through the use of PLCopen blocks Flexible engineering via Openness interface of the TIA Portal Page 26

26 Increase production output accelerated processes and maximum production transparency Increased production output by accelerated processes and maximum production transparency Higher speed with powerful components and real-time communication Fast handling of big amounts of data with high-performance networks Optimization of production processes through data transparency Page 27

27 Strengthen the competitive situation with increase production output Higher speed with powerful components and real-time communication Fast handling of big amounts of data with high-performance networks Optimization of production processes through data transparency Short reaction times with powerful components Realization of high-performance applications thanks to shortest cycle times with PROFINET Highest precision for acquisition and actuation in µs-range Page 28

28 Strengthen the competitive situation with increase production output Higher speed with powerful components and real-time communication Fast handling of big amounts of data with high-performance networks Realization of data-rich applications thanks to high data rate of PROFINET Complex machines and plants in one network by support of large data structures Optimization of production processes through data transparency Page 29

29 Strengthen the competitive situation with increase production output Higher speed with powerful components and real-time communication Fast handling of big amounts of data with high-performance networks Optimization of production processes through data transparency Simple connection of machines to the management level with consistent Ethernet communication Higher transparency of production data by capturing the machine and plant data in SCADA or MES systems Optimization of production processes through comprehensive possibilities for analytics Page 30

30 Thank you for your attention! Sheetal Paralikar Manager: Business Development RC-IN DF FA BD Thane Belapur Road, Thane , India Phone: Fax: Mobile: siemens.com Unrestricted Siemens AG 2016 Page