Siemens Competitive Advantage: The Digital Factory, Totally Integrated Automation, and TIA Portal
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1 Siemens Competitive Advantage: The Digital Factory, Totally Integrated Automation, and TIA Portal Stefan Werner, March 23-24, 2016 Draft Page 1
2 Only a holistic automation approach including the whole value add chain will yield sustainable competitiveness Production Production Execution Engineering Production Planning Design Product 1 Service 5 Cloud Industrie 4.0 features within TIA Portal V14 Digital Twin Connectivity Collaboration Smart Data Integration Page 2
3 Totally Integrated Automation the basis for future industrial concepts Customer requirements IT Level PLM MES Services Consistent data management Teamcenter / NX SIMATIC IT Plant Cloud Services Global standards Uniform interfaces for hardware and software Totally Integrated Automation Integrated Engineering Industrial Data Management Industrial Communication Industrial Security Safety Integrated Page 3
4 TIA Common Characteristics Totally Integrated Automation creates real value added in all automation tasks Integrated Engineering Industrial Data Management Industrial Communication Industrial Security Safety Integrated Benefit Benefit Benefit Benefit Benefit Consistent, holistic engineering over the entire product development and production process Access to all the important data occurring in productive operation along the entire value chain and across all levels Integrated communication based on international, cross-vendor standards that can be flexibly combined Systematic minimization of the danger of an internal or external attack on plants and networks Reliable protection of personnel, machinery, and environment with seamless integration of safety technologies in standard automation Page 4
5 Totally Integrated Automation (TIA) The complete automation portfolio for digitalization from the Field to MES Enterprise Level ERP ERP PLM NX Digital Product Development Teamcenter Collaboration Platform Tecnomatix Digital Manufacturing PLM Management Level MES Plant Engineering SIMATIC IT Production Suite SIMATIC IT R&D Suite SIMATIC IT Intelligence Suite COMOS Plant Engineering Totally Integrated Automation Operator Level Control Level Field Level PCS 7 SCADA SIMATIC NET Industrial Communication SIMATIC Controllers SIRIUS Industrial Controls SIMATIC WinCC SCADA System SIMATIC HMI SIMATIC IDENT Industrial Identification SINUMERIK CNC SIMATIC Distributed I/O SIMOTION Motion Control SINAMICS Drive Systems TIA Portal Engineering Framework for Automation Tasks Page 5
6 Draft Siemens Competitive Advantage: Reduction of Engineering time Stefan Werner, March 23-24, 2016 Page 6
7 Totally Integrated Automation Portal What is TIA Portal? Device Integration PLC HMI IO IPC Drives NET TIA Portal Integrated Functions Common Databases Allows you to increase your Engineering Efficiency up to 30% across the design, commissioning and maintenance phases as determined by users Page 7
8 What leads to saving time of your Engineering Efforts? edit your automation tasks faster than before Consistent Usability and Workflows due to one central engineering tool for the whole project Reuse of Project Components due to scalable HW portfolio, library functionality Reduced Commissioning Time due to built-in diagnostics, trace and simulation features Automatic Code Generation via open interfaces and project generation tools How will you achieve Engineering Efficiency up to 30%? Page 8
9 What leads to saving time of your Engineering Efforts? edit your automation tasks faster than before Consistent Usability and Workflows due to one central engineering tool for the whole project Reuse of Project Components due to scalable HW portfolio, library functionality Reduced Commissioning Time due to built-in diagnostics, trace and simulation features Automatic Code Generation via open interfaces and project generation tools How will you achieve Engineering Efficiency up to 30%? Page 9
10 Integrated Engineering with TIA Portal saves significantly engineering time Totally Integrated Automation Portal One common framework Common Data Management WinCC Step7 Scout Startdrive HMI Controller Distributed I/O Motion Control Drives Unique and consistent user interface concept Multiple Controllers, HMIs, Networks, IO, Drives, etc. in one Security Integrated Safety Integrated Diagnostics PROFINET Page 10
11 Consistent Usability and Workflows One tool for the entire project Integration of multiple devices - PLCs, HMIs, drives, IPCs, safety in one software Integration means easier data handling between devices in a project Easier to configure networks with multiple devices in one project Page 11
12 Consistent Usability and Workflows Simple interaction in configuring different devices Simple and easy drag and drop capabilites Page 12
13 Consistent Usability and Workflows Security Integrated... From code and access protection, to securing the networks Know how protection, copy protection protect intellectual properties against unauthorized editing and illegal copying Access protection protection against unauthorized access into your system VPN, Firewall consistent engineering of VPN, firewall rules for secured networks Unrestricted / Siemens AG All Rights Reserved. Page 13
14 Consistent Usability and Workflows System Diagnostics integrated automatically generated, no code required No programming necessary automatically generated at the device configuration System diagnostic Consistent display concept On the PLC display, TIA Portal, HMI, Webserver, and includes Drives fault information Easy and fast identification of errors clearly displayed error messages of fault location and cause Unrestricted / Siemens AG All Rights Reserved. Page 14
15 What leads to saving time of your Engineering Efforts? edit your automation tasks faster than before Consistent Usability and Workflows due to one central engineering tool for the whole project Reuse of Project Components due to scalable HW portfolio, library functionality Reduced Commissioning Time due to built-in diagnostics, trace and simulation features Automatic Code Generation via open interfaces and project generation tools How will you achieve Engineering Efficiency up to 30%? Page 15
16 Scalability SIMATIC Controller portfolio seamlessly engineered System performance Advanced Controller SIMATIC S Software Controller SIMATIC S Distributed Controller SIMATIC ET 200SP CPU Basic Controller SIMATIC S Application complexity Page 16
17 Scalability The complete controller portfolio for your automation task! Advanced Controller (S7-1500) Software Controller S CPU Interface modules Power supply Communication modules Signal modules Technology modules Basic Controller (S7-1200) Distributed Controller (ET 200SP CPU) Switch modules Power supply Communication modules CPU Signal modules Technology modules Signal boards CPU ET 200SP modules Page 17
18 Scalability Safety Integrated in S and S Page 18
19 Scalability Safety Integrated all a part of the Totally Integrated Automation portfolio Fail-Safe Engineering Fail-Safe Controller Fail-Safe I/O STEP 7 Safety Advanced V13 S7-1500F for Advanced Control ET 200SP F-program structure auto-generated Field proven coded processing No DIP Switches TÜV Certified Safety library/functions Faster and with onboard status display Hot Swappable Page 19
20 Scalability Safety Integrated a Complete Solution for all of your needs PROFINET / PROFIsafe PROFIBUS / PROFIsafe SIMICODE Pro Safety SIMATIC ET200 SP SIMATIC S7-300F SIMATIC IPC SIMATIC S SIMATIC ET 200S with Motor Starter SIRIUS Safety Switch ASISafe SIRIUS E-STOP Mobile Panel SINAMICS S120 Drive SCALANCE W Communication SIRIUS Safety Switch SIRIUS E-STOP ASIsafe Module Slimline Module SIMATIC ET 200pro with Motor Starter SINAMICS G120D Drive SINAMICS G120 Drive Page 20
21 Reuse of Project Components Comprehensive library concept share automation parts company-wide Modularize and reuse plant sections reduce engineering time as project parts can be shared across a company portfolio Support of company standards manage automation components centrally and share company-wide Version control track changes easily and update from a central location Page 21
22 Reuse of Project Components With TIA Portal Libraries Global Libraries - allows for easy customization of projects and flexible machine configuration You can create custom libraries that can be a mix of devices, blocks, tags, HMI screens With Libraries, project parts can be shared across a company s product lines Unrestricted / Siemens AG All Rights Reserved. Page 22
23 SIMATIC STEP 7 in TIA Portal - Libraries Reuse Implementation Develop Reuse Main Main Copy functions and integrate in the different projects Main In which projects are the functions in use? Which version is used? How can the functions be updated with the current version? Main Unrestricted / Siemens AG All Rights Reserved. Page 23
24 SIMATIC STEP 7 in TIA Portal - Libraries Reuse Standardize with libraries in the TIA Portal I Develop Standardize Reuse Library Function Type Main Read only Version 1.0 Main Read only Version 1.0 Main Version 1.0 Store function in the library as type and version it Use write- protected Instance of the type in the projects Unrestricted / Siemens AG All Rights Reserved. Page 24
25 Reuse of Project Components With TIA Portal Libraries Unrestricted / Siemens AG All Rights Reserved. Page 25 TIA Portal
26 SIMATIC STEP 7 in TIA Portal - Libraries Reuse Standardize with libraries in the TIA Portal II Expand Standard Libraries Update Instances Reuse of types in the project can be recognized immediately. Function Type Main Read only Version 2.0 Application of the standards will be guaranteed by read-only instances Expand/change function and assign new version Version 1.0 Main Read only Version 2.0 Instances can be updated automatically Versioned type guarantees, that changes are traceable and comparable Version 2.0 Update instances by mass operations Reduce development time Increase quality Unrestricted / Siemens AG All Rights Reserved. Page 26
27 What leads to saving time of your Engineering Efforts? edit your automation tasks faster than before Consistent Usability and Workflows due to one central engineering tool for the whole project Reuse of Project Components due to scalable HW portfolio, library functionality Reduced Commissioning Time due to built-in diagnostics, trace and simulation features Automatic Code Generation via open interfaces and project generation tools How will you achieve Engineering Efficiency up to 30%? Page 27
28 Reduced Commissioning Time Advanced tools for commissioning and service Integrated variable trace with cycle based acquisition of process values for analysis Trace Advanced integrated tools simulations for quicker analysis and logic comparisons Commissioning Remote Connectivity manage, control and monitor decentralized plants remotely Teleservice Webserver Unrestricted / Siemens AG All Rights Reserved. Page 28
29 Reduced Commissioning Time Integrated trace functionality Trace editor easy troubleshooting for sporadic faults on machine Unrestricted / Siemens AG All Rights Reserved. Page 29 TIA Portal
30 Reduced Commissioning Time Detailed compare Detailed side-by-side code comparison Reduced commissioning time with easy identification of code differences Unrestricted / Siemens AG All Rights Reserved. Page 30 TIA Portal
31 Reduced Commissioning Time Integrated simulation tools Reduced commissioning time by simulating PLC and HMI code without hardware Unrestricted / Siemens AG All Rights Reserved. Page 31 TIA Portal
32 Reduced Commissioning Time Virtual commissioning (V14) Simulation for faster time to market PLCSIM Advanced Virtual S (F/T) controller Virtual Commissioning e.g. together with Process Simulate Digital Twin of S Unrestricted / Siemens AG All Rights Reserved. Page 32
33 What leads to saving time of your Engineering Efforts? edit your automation tasks faster than before Consistent Usability and Workflows due to one central engineering tool for the whole project Reuse of Project Components due to scalable HW portfolio, library functionality Reduced Commissioning Time due to built-in diagnostics, trace and simulation features Automatic Code Generation via open interfaces and project generation tools How will you achieve Engineering Efficiency up to 30%? Unrestricted / Siemens AG All Rights Reserved. Page 33
34 Automatic Code Generation Integration into Engineering Workflows via open interfaces Export/Import of : Programm blocks Tags Screens and HMI Data etc. API for: Go-Online/offline Export/Import Library Handling Compile etc 3 rd party program EXE Public API Import/ Export XML Unrestricted / Siemens AG All Rights Reserved. Page 34
35 Automatic Code Generation Adding new dimensions to the TIA Portal: Auto generation of HMI screens (V14) Efficient interplay of WinCC and PLC Code SiVArc PLC code SiVArc HMI Screen Auto generation of HMI screens from PLC code Scalable solution from Panel up to SCADA Fully integrated in TIA Portal E_Stop E_Stop E_Stop Unrestricted / Siemens AG All Rights Reserved. Page 35
36 What leads to saving time of your Engineering Efforts? edit your automation tasks faster than before Consistent Usability and Workflows due to one central engineering tool for the whole project Reuse of Project Components due to scalable HW portfolio, library functionality Reduced Commissioning Time due to built-in diagnostics, trace and simulation features Automatic Code Generation via open interfaces and project generation tools How will you achieve Engineering Efficiency up to 30%? Unrestricted / Siemens AG All Rights Reserved. Page 36
37 Why do we think we are your best choice for the step to digitalization? The Solution Reaches Further Extensive Portfolio range Products early in their Lifecycle Unrestricted / Siemens AG All Rights Reserved. Page 37
38 How Siemens makes Modernizing achievable? Concerned about Modernizing? Worried about: Loss of current knowledge Risk downtime during the changeover Data transparency to other controllers Partnering with confidence Steep Learning curve Siemens makes modernization easy with: conversion tools a step approach Data sharing with existing support training Unrestricted / Siemens AG All Rights Reserved. Page 38
39 Siemens Competitive Advantage: The Digital Factory, Totally Integrated Automation, and TIA Portal Stefan Werner, March 23-24, 2016 Draft Unrestricted Siemens AG 2016
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