CPM in Metals. CPM4Metals Production planning and execution system

Size: px
Start display at page:

Download "CPM in Metals. CPM4Metals Production planning and execution system"

Transcription

1 CPM in Metals CPM4Metals Production planning and execution system CPM4Metals_01.indd 1 2/2/2011 7:10:20 PM

2 CPM4Metals Collaborative Production Management What is CPM? CPM stands for Collaborative Production Management and is a family of solutions from ABB for information sharing, production planning and execution, reporting, asset monitoring, and process optimization (mathematical models) covering all processes from steel production, hot rolling, cold rolling to finishing and treatment in processing lines. Typical features: production plan optimization plant-wide sharing of information between business systems and the shop floor production execution (dispatch of production order data/collection of process data) paperless production management (online information, less misprinted data, availability of instructions) visualization of real-time production and equipment status (line stops, operating time, etc.) production performance analysis (time-based and individual-based reporting). CPM allows users in the organization to increase the efficiency of working by making the right decisions at the right time with fewer mistakes.this information is up-to-date and quickly accessible to users. This allows them to collaborate in a more informed way to ensure maximum productivity and quality. Hardware and software CPM4Metals is the common software framework for production planning and execution systems within ABB s Metals business. The framework forms the basis for the different Metals applications and is used for adapting base functionality to customer-specific requirements. The CPM4Metals framework is very flexible and adaptable to different process-specific demands, which means that the system can appear in different roles such as Level 3, MES and Level 2. The software package is object-oriented and is based on the MS.NET framework. The application software operates in Windows environments using standard hardware and software components. What and why in your production Do you have optimized production schedules and information at your fingertips? Is your production integrated with your planning? Can you back-trace your production? Do you know the what and why of your plant downtime? Are you managing your line set-up parameters optimally? Do you monitor material quality during production? 2 CPM4Metals_01.indd 2 2/2/2011 7:10:21 PM

3 ABB s CPM4Metals provides the solution This application is engineered around ABB s CPM4Metals Framework and provides a suite of modules, which will be tailored to your needs: Production planning and scheduling Plant-wide production planning and short-term production scheduling for your production line, based on optimized production plans Production data historian Data repository with long-term storage of production data for the mill output Production performance analysis Production reports and statistics and online production data feedback Line stop/downtime monitoring Recording and analysis of line stops/downtime detailing when, what and why Equipment monitoring Recording of equipment operating time and cycles for planning and maintenance Quality management Inspection, material rejection, recording and analysis of quality set-points versus measured process values Roll management Keeps track of the rolls, monitors the roll wear and supports roll change Set-up models and recipes Calculation of pass schedule and set-up values based on mathematical models or storage in fixed tables Material identity tracking Tracking of individuals (pieces) along the production line. Roll management Your benefits access to online information giving higher operational efficiency (paperless work) filter/search capabilities for quick access to stored information optimized equipment set-up for less scrapping, uniform quality and potential energy savings powerful tool for process and production improvement knowing plant availability gives improved plant utilization direct feedback on production and quality characteristics supports quick and correct decision-making, immediate action and correction. Line stop/downtime monitoring 3 CPM4Metals_01.indd 3 2/2/2011 7:10:21 PM

4 Plant unit. Application package for production execution Production planning and scheduling The production planning is optimized at a plant-wide level from the melt shop to the finished products. The schedules are distributed to the local execution systems allowing local adjustments for unexpected situations in production. The main production plan is maintained in the CPM/Level 3 system and a sub-set of production data relevant for the actual production line is downloaded to the CPM/Level 2 system. The list/schedule shows production orders for the coming hour(s) and day(s). The production of the material follows a defined process route along the production line from entry equipment to exit equipment. When the material in a production order advances along the production line, it passes through defined states. These states reflect the progress in production, providing a clear view of the order situation. Production planning and scheduling Production data historian and production performance analysis Production- and process-related data is collected from different data sources (e.g. Level 1 process control system, lab systems, furnace control systems, etc.). The data is stored in the history database on a time and individual (material) basis. The production performance analysis provides the means to follow up production performance in periodic reports (shift, daily, weekly, etc.) and individual reports (coil, plate, beam, heat, etc.). Management of line stops/delay handling Line Stop Management allows you to handle and classify disruptions in the plant and identify critical reasons for downtime using statistics. Management of line stops/delay handling 4 CPM4Metals_01.indd 4 2/2/2011 7:10:21 PM

5 Set-up models The CPM/Level 2 system offers extensive packages of optimization models such as: Steel Production Scrap Mix, Energy Balance, Alloys, Slag, Melt Down Control, Oxygen, DRI, Vacuum Hot Rolling Hot Strip Mills, Plate Mills, Steckel Mills Cold Rolling Single and Multi Stand Mills, Reduction-, Temper- and Foil-Mills Management of equipment Production and quality of the plant output rely on equipment, which has to function in a safe and reliable way. Equipment Monitoring and Roll Management provides support for monitoring operating time, cycle count and rolled tonnage as well as administering maintenance, roll logistics and roll change. rejecting/scrapping of material allowing the user to handle reject causes, reject location, etc. automatic monitoring of deviations in material property values versus target/nominal values. Material identity tracking An accurate identity tracking image of material movements in the production line is crucial for correct reporting, triggering other functions and ensuring the correct setup of the process equipment. Identity tracking reflects the material movement along the line based on different sensor signals and manual input. The user/operator always has the possibility to make corrections for sensor failure and when unexpected situations occur. New tracking information is shown when the situation changes and therefore provides an up-to-date image/map of the actual material positions. Management of quality defects The Quality Management allows you to effectively manage and monitor quality-related matters. This function supports the management of: quality inspection allowing the user to handle prime/non-prime material, add text remarks and follow test instructions Material identity tracking Management of equipment Management of quality defects 5 CPM4Metals_01.indd 5 2/2/2011 7:10:22 PM

6 Plant wide Plant wide Level 3 production optimization systems While Level 2 systems focus on the process optimization of one plant unit, such as one EAF or one Z-mill, CPM4Metals-based Level 3 systems provide production optimization capabilities for one production area, e.g. steelmaking and casting or cold rolling and finishing. The main functional modules include: manufacturing order processing production scheduling schedule optimization and pacing production tracking, coordination and re-scheduling genealogy and plant-wide reporting inventory management. Manufacturing order processing Manufacturing orders are typically received from ERP/Level 4, or entered manually. Operation plans (production routes) are assigned, and production requests are generated for each plant unit included in the operation plan. Production scheduling Material allocation is done, where applicable, in collaboration with inventory management. Appropriate sequencing of production requests generates the production schedules, including scheduled start and end times. Schedule optimization and pacing The CPM4Metals schedule optimization modules aim at maximizing throughput, synchronizing production, reducing energy consumption and meeting order due dates. The module also takes into account planned maintenance stops and facilitates production schedule simulations ( what if scenarios). Pacing synchronizes production via schedule re-timing based on actual production events. CPM4Metals therefore helps the planner and production to: quickly and accurately generate production schedules; optimize the production schedule for maximum throughput (up to around 2-3%) and energy savings (up to around 5-6%); simulate various alternatives, e.g. during maintenance planning; synchronize production in real time. Production tracking, coordination re-scheduling Level 3 tracks and visualizes order progress in real time, monitors deviations from defined production schedules and quality. Re-scheduling is performed where necessary, and schedule changes are communicated to the surrounding process segments involved. Plant wide Level 3 production optimization systems Schedule optimization and pacing Level 4 / ERP / SCM Manufacturing orders Order status Manufacturing order report Production requests and production schedule Setpoints Production data and order status CPM / Level 3 Level 2 Level 2 Process data Level 1 OCS Lev 1 OCS Lev 1 OCS Production requests Level 1 OCS Production data and order status Production route 6 CPM4Metals_01.indd 6 2/2/2011 7:10:22 PM

7 Production tracking Genealogy Genealogy, traceability and plant-wide reporting Consolidated production reporting for the entire production process gives the manager a quick overview of the utilization and efficiency of the plant, as well as product quality. Full product genealogy provides the foundation for plant-wide reporting, and allows for complete traceability of a product s lifecycle. Genealogy also helps you pinpoint defects upstream, and identify/isolate other potentially defective products. Inventory management This CPM4Metals module covers input/raw material storages, intermediate storage, and output/finished product storage and gives you full WIP visibility and control. The functionality provided includes handling of material entry, move, exit, inventory control and corrections. Inventory management also collaborates with production planning to allocate materials and to generate material request lists. The immediate benefits include reduced capital costs, improved customer satisfaction and manpower savings. ABB CPM4Metals helps you achieve optimal performance CPM4Metals conclusions CPM systems bridge the gap between the shop floor and the top floor and provide concrete improvements in terms of product quality, production output, and customer service. ABB s CPM4Metals systems are built on 25 years experience and feedback from more than 140 Metals CPM systems. CPM4Metals-based solutions help customers to continuously improve and helps them in their drive to become even more competitive. CPM4Metals solutions brings tangible benefits, in terms of increased revenues, reduced operating costs and lower capital employed. Throughput, Prime Yield Operating Costs, Poor Quality ROCE (ROCE = Return On Capital Employed) Revenue Expenses Capital Employed Inventories, WIP 7 CPM4Metals_01.indd 7 2/2/2011 7:10:22 PM

8 Contact us Argentina ABB S.A./Metals Jose I. Rucci 1051 B1822CJU - Valentin Alsina Buenos Aires, Argentina Phone: Fax: Brazil ABB Ltda./Metals Avenida dos Autonomistas 1496 Osasco, Sao Paulo, Brazil CEP Phone: Fax: China ABB (China) Ltd./Metals Universal Plaza, 10 Jiuxianqiao Lu, Chaoyang District, Beijing , China Phone: Fax: Canada ABB Inc./Metals JME Division 90 Consumers Dr. Whitby, Ontario L1N 7L5 Canada Phone: Fax: Egypt ABB Power System & Automation Technology-S.A.E/Metals 7 Dr Mohamed Kamel Hussein Str, El Nozha Elgedida-Heliopolis, Cairo, Egypt Phone: Fax: Germany/Italy ABB Automation GmbH/Metals Kallstadter Str Mannheim Germany Phone: Fax: India ABB Ltd./Metals KSIIDC Building, IT/BT Park Rajajinagar Industrial Area Rajajinagar, Bangalore India Phone: Fax: Japan ABB K.K./Metals Cerulean Tower, 26-1, Sakuragaoka-cho Shibuya-ku, Tokyo Japan Phone: Fax: Russia ABB Ltd./Metals 30/1, bld 2 Obrucheva St Moscow Russia Phone: Fax: Sweden ABB AB/Metals Tvärleden 2 SE Västerås Sweden Phone: Fax: ABB AB/Metals Metallurgy Products Terminalvägen 24 SE Västerås Sweden Phone: Fax: USA ABB Inc./Metals W. Glendale Drive New Berlin, WI USA Phone: Fax: Copyright 2009 ABB. All rights reserved. Specifications subject to change without notice. / 3BSE / Ellens Byrålåda CPM4Metals_01.indd 8 2/2/2011 7:10:22 PM

Boosting Productivity and Quality in Slab Casting with ABB s Electromagnetic Systems

Boosting Productivity and Quality in Slab Casting with ABB s Electromagnetic Systems Boosting Productivity and Quality in Slab Casting with ABB s Electromagnetic Systems Complete Range of Products for Slab Production Ladle Furnace Stirrer give: Clean steel Improved yield of alloys Reliable

More information

Industrial IT cpmplus Collaborative Production Management. cpmplus for Pulp and Paper

Industrial IT cpmplus Collaborative Production Management. cpmplus for Pulp and Paper Industrial IT cpmplus Collaborative Production Management cpmplus for Pulp and Paper Maximizing the performance of your assets The best-in-class mill operations Today s economic environment requires paper

More information

Aluminium & Non-Ferrous Production Optimization Fast, Reliable, Efficient

Aluminium & Non-Ferrous Production Optimization Fast, Reliable, Efficient Optical Surface Inspection for Aluminium & Non-Ferrous Production Optimization Fast, Reliable, Efficient Leading the Way in Aluminium & Non-Ferrous Process Improvement BEYOND INSPECTION MORE Than Just

More information

Sugar factory automation and optimization. Control. Visualize. Optimize.

Sugar factory automation and optimization. Control. Visualize. Optimize. Sugar factory automation and optimization Control. Visualize. Optimize. Lowering energy consumption Increasing throughput Improving quality Maximizing traceability Reducing inventory cost Enabling lean

More information

Brilliant Manufacturing from GE Digital: The Manufacturing Software for Hybrid Industries

Brilliant Manufacturing from GE Digital: The Manufacturing Software for Hybrid Industries Brilliant Manufacturing from GE Digital: The Manufacturing Software for Hybrid Industries Increase productivity, ensure quality, and reduce costs The Industrial Internet of Things (IIoT) is bringing about

More information

Understanding Manufacturing Execution Systems (MES)

Understanding Manufacturing Execution Systems (MES) Understanding Manufacturing Execution Systems (MES) What is a Manufacturing Execution System (MES)? AMR Research, a Boston-based industry and market analysis firm, defines a Manufacturing Executing System

More information

Advanced Process and Quality Control in Hot Rolling Mills Using Eddy Current Inspection

Advanced Process and Quality Control in Hot Rolling Mills Using Eddy Current Inspection ECNDT 2006 - We.1.8.3 Advanced Process and Quality Control in Hot Rolling Mills Using Eddy Current Inspection Sven KLING, PRÜFTECHNK NDT, Ismaning, Germany Abstract. Eddy current testing is a common method

More information

Proficy * Plant Applications. GE Intelligent Platforms. Plant Performance Analysis and Execution Software

Proficy * Plant Applications. GE Intelligent Platforms. Plant Performance Analysis and Execution Software GE Intelligent Platforms Proficy * Plant Applications Plant Performance Analysis and Execution Software As a production manager, the key to unlocking the full performance potential of your manufacturing

More information

ABB ServicePro 4.0 Service Management System

ABB ServicePro 4.0 Service Management System ABB ServicePro 4.0 Service Management System Presented by Paul Radcliffe PS Service June 6, 2014 Slide 1 Questions customers ask How successful is my maintenance program? - Am I performing the right PM

More information

Optimizing Inplant Supply Chain in Steel Plants by Integrating Lean Manufacturing and Theory of Constrains through Dynamic Simulation

Optimizing Inplant Supply Chain in Steel Plants by Integrating Lean Manufacturing and Theory of Constrains through Dynamic Simulation Optimizing Inplant Supply Chain in Steel Plants by Integrating Lean Manufacturing and Theory of Constrains through Dynamic Simulation Atanu Mukherjee, President, Dastur Business and Technology Consulting,

More information

Wonderware MES. Operations 4.0. Thommy Djupenström Senior Solution Architect Invensys Operations Management IOM

Wonderware MES. Operations 4.0. Thommy Djupenström Senior Solution Architect Invensys Operations Management IOM Wonderware MES Operations 4.0 Thommy Djupenström Senior Solution Architect Invensys Operations Management IOM To get started! Just as a warming up question: Which is the most used MES system in the World?

More information

Enhance operational performance while driving energy and cost savings. Ampla operations management software

Enhance operational performance while driving energy and cost savings. Ampla operations management software Enhance operational performance while driving energy and cost savings Ampla operations management software Now, you can get near real-time visibility into your daily operations, helping you: reduce operating

More information

Salzgitter Stahl AG & PSI Metals. more than 30 years of mutual history. Slide 1

Salzgitter Stahl AG & PSI Metals. more than 30 years of mutual history. Slide 1 Salzgitter Stahl AG & PSI Metals more than 30 years of mutual history Slide 1 Salzgitter AG: Group Structure (simplified) Slide 2 Salzgitter AG: Subsidiaries Bad Salzdetfurth Slide 3 PSImetals Systems

More information

Atlantis, The Palm, Dubai, U.A.E December 10, 2014

Atlantis, The Palm, Dubai, U.A.E December 10, 2014 8A th Successful Middle East Model Iron and of Steel Cost Conference Reduction in the Melt Shop A successful model of cost reduction in the Middle East Iron and Steel Conference Atlantis, The Palm, Dubai,

More information

Oracle Manufacturing Cloud

Oracle Manufacturing Cloud Oracle Manufacturing Cloud The Oracle Manufacturing Cloud solution helps firms compete in today s global market by providing new and better tools to run their shop floor. With margins for products eroding

More information

Wonderware MES/Operations

Wonderware MES/Operations Wonderware MES/Operations Managing the transformation of materials into finished products in real time Wonderware offers a complete set of MES software functionality to digitize your industrial operations

More information

Industry Innovations with SAP Leonardo: Mill Products Industry

Industry Innovations with SAP Leonardo: Mill Products Industry Industry Innovations with SAP Leonardo: Mill Products Industry Stefan Soeller, Industry Business Unit Mill Products & Mining, SAP PUBLIC Agenda Digitalization in Mill Products Mill Products Use Cases for

More information

Chaojun Xu ABB Corporate Research Center Germany, Prof. Dr.-Ing. Sebastian Engell TU Dortmund, Sep 4, 2012 Unit coordination for energy saving in the

Chaojun Xu ABB Corporate Research Center Germany, Prof. Dr.-Ing. Sebastian Engell TU Dortmund, Sep 4, 2012 Unit coordination for energy saving in the Chaojun Xu ABB Corporate Research Center Germany, Prof. Dr.-Ing. Sebastian Engell TU Dortmund, Sep 4, 2012 Unit coordination for energy saving in the steel plant HYCON2 Workshop on Energy Collaborative

More information

DANIELI AUTOMATION INNOVATION IN AUTOMATION OF METALS PROCESSING DANIELI THE RELIABLE & INNOVATIVE PARTNER IN THE METALS INDUSTRY

DANIELI AUTOMATION INNOVATION IN AUTOMATION OF METALS PROCESSING DANIELI THE RELIABLE & INNOVATIVE PARTNER IN THE METALS INDUSTRY DANIELI THE RELIABLE & INNOVATIVE PARTNER IN THE METALS INDUSTRY DANIELI AUTOMATION INNOVATION IN AUTOMATION OF METALS PROCESSING This document contains proprietary information of Danieli & C. S.p.A.,

More information

Manufacturing Operations Excellence Silvia Montero Marketing Manager Manufacturing Operations Management EMEA. Siemens AG 2017

Manufacturing Operations Excellence Silvia Montero Marketing Manager Manufacturing Operations Management EMEA. Siemens AG 2017 Manufacturing Operations Excellence Silvia Montero Marketing Manager Manufacturing Operations Management EMEA Agenda MOM role in I4.0 Manufacturing Operations Management Solutions Success Stories Page

More information

TABLE OF CONTENTS DOCUMENT HISTORY 3

TABLE OF CONTENTS DOCUMENT HISTORY 3 TABLE OF CONTENTS DOCUMENT HISTORY 3 UPDATE 17D 3 Revision History 3 Overview 3 Manufacturing 4 Display Issued Quantities by Assembly Serial Number 4 Optionally Report Materials for an Assembly Serial

More information

cpmplus Energy Manager

cpmplus Energy Manager Mark Reed, Automation, Data Center Industry Segment Initiative cpmplus Energy Manager December 13, 2012 Slide 1 Collaborative Production Management (CPM) Collaboration: A synonym for cooperation To work

More information

Best Practices in Demand and Inventory Planning

Best Practices in Demand and Inventory Planning W H I T E P A P E R Best Practices in Demand and Inventory Planning for Chemical Companies Executive Summary In support of its present and future customers, CDC Software sponsored this white paper to help

More information

Fast and reliable temperature measurement at end of melting cycle in EAF

Fast and reliable temperature measurement at end of melting cycle in EAF Fast and reliable temperature measurement at end of melting cycle in EAF CoreTemp product description Page 1 Summary In modern mini-mill setups, the EAF is considered primarily as a melting unit. Under

More information

Quality Optimizer (QO) for QCS

Quality Optimizer (QO) for QCS 2015 Japan Technology Summit Yokohama, September 9-10 Quality Optimizer (QO) for QCS HyuongSun Lee, Solutions Consultant CWS, HPS Agenda 1 2 3 4 5 Introduction Quality OptiMiser Overview Quality OptiMiser

More information

Global Solutions. Bringing You a World of Experience

Global Solutions. Bringing You a World of Experience Global Solutions Bringing You a World of Experience Scope of Project Services - Full scope capability from concept to support - Front End Engineering & Design (FEED) - Turnkey Engineering, Procurement

More information

Content for Infor LN 10.5 Operations

Content for Infor LN 10.5 Operations Content for Infor LN 10.5 Operations Production Planner Master Data Setup (Resources) 1. Creating a Department 2. Creating a Work Center - updated 3. Creating a Machine- updated 4. Creating a Task 5. Creating

More information

ABS Software Brochure

ABS Software Brochure Brochure The is a fully integrated, linear programming software package that will optimize site specific melting economics. Your customized solution could include the following: Least Cost Charge Design

More information

Case Study. Ceres Power gets ready to scale up production with Lighthouse Shopfloor- Online

Case Study. Ceres Power gets ready to scale up production with Lighthouse Shopfloor- Online Case Study Ceres Power gets ready to scale up production with Lighthouse Shopfloor- Online Introduction Ceres Power is a world leading alternative energy company in the UK. It is developing fuel cell technology

More information

Energy saving by direct rolling of hot billets through high speed casters

Energy saving by direct rolling of hot billets through high speed casters Energy saving by direct rolling of hot billets through high speed casters Manoj and Dr. Swaren Bedarkar Electrotherm (India) Limited Introduction Modern steel making has been divided into two main categories,

More information

Rolled billets FOR THE AUTOMOTIVE INDUSTRY, MINING, THE OIL AND GAS INDUSTRY AND GENERAL MECHANICAL ENGINEERING

Rolled billets FOR THE AUTOMOTIVE INDUSTRY, MINING, THE OIL AND GAS INDUSTRY AND GENERAL MECHANICAL ENGINEERING Rolled billets FOR THE AUTOMOTIVE INDUSTRY, MINING, THE OIL AND GAS INDUSTRY AND GENERAL MECHANICAL ENGINEERING Buderus Edelstahl Buderus Edelstahl CONTENTS Buderus Edelstahl 2 Products 4 Production 5

More information

Manufacturing Informatics

Manufacturing Informatics Manufacturing Informatics utilizing information technology to identify manufacturing opportunities and implement solutions Pete Larochelle NeoMatrix, Inc. Mark Fehlmann - Madico Manufacturing Information

More information

Title: Implementing Oracle Discrete manufacturing in an Engineer to Order environment. Characteristics of typical Engineer to Order Environment

Title: Implementing Oracle Discrete manufacturing in an Engineer to Order environment. Characteristics of typical Engineer to Order Environment Title: Implementing Oracle Discrete manufacturing in an Engineer to Order environment Name : Somnath Majumdar Company : Infosys Technologies Executive Summary Companies today are moving towards customized

More information

Challenges and limiting factors for the Recycling of steel scrap in Europe

Challenges and limiting factors for the Recycling of steel scrap in Europe Challenges and limiting factors for the Recycling of steel scrap in Europe International Workshop on Technospheric Mining 2 nd October 2015 Philip Bundschuh Table of Content Scrap availability trading

More information

What Goes Where: Determining Most Effective Technologies for Real-Time Operations

What Goes Where: Determining Most Effective Technologies for Real-Time Operations What Goes Where: Determining Most Effective Technologies for Real-Time Operations Summer 2014 John Southcott Chris Matthews Brock Solutions www.brocksolutions.com Direct: +1-519-571-1522 NA Toll Free:

More information

CHAPTER 1 INTRODUCTION

CHAPTER 1 INTRODUCTION 1 CHAPTER 1 INTRODUCTION 1.1 MANUFACTURING SYSTEM Manufacturing, a branch of industry, is the application of tools and processes for the transformation of raw materials into finished products. The manufacturing

More information

SAP S/4 HANA Supply Chain Management Foundation for Business Innovation

SAP S/4 HANA Supply Chain Management Foundation for Business Innovation SAP S/4 HANA Supply Chain Management Foundation for Business Innovation Business drivers for S/4 HANA Increased system throughput by eliminating data redundancies and reduced data footprint Real time analytics

More information

Factory Information Integration and Utilization

Factory Information Integration and Utilization Factory Information Integration and Utilization Prepared by: Pete Larochelle Director of Informatics and Owner - NeoMatrix, Inc. Mark Fehlmann Director of Engineering and Continuous Improvement Madico,

More information

Power Tools for IQMS MES 4.0 TM. Manufacturing Operations Management

Power Tools for IQMS MES 4.0 TM. Manufacturing Operations Management Power Tools for IQMS MES 4.0 TM Manufacturing Operations Management Power Tools For Manufacturing Operations Management The IQMS Manufacturing Execution System (MES) monitors activity and supports proactive

More information

Vocollect Voice Solutions - Voice-Enabled Workflows Brochure

Vocollect Voice Solutions - Voice-Enabled Workflows Brochure Vocollect Voice Solutions - Voice-Enabled Workflows Brochure Optimized Operational Flexibility Maximize the Utilization of Your Assets Businesses today face unrelenting pressures to reduce operating costs

More information

How could Industry 4.0 transform the Steel Industry?

How could Industry 4.0 transform the Steel Industry? How could Industry 4.0 transform the Steel Industry? Future Steel Forum, Warsaw, 14.-15.6.2017 Prof. Dr. Harald Peters Statement I Digitalisation is a pre-condition for Industry 4.0, but Industry 4.0 is

More information

Smart Data Analytics: BMW Group relies on intelligent use of production data for efficient processes and premium quality

Smart Data Analytics: BMW Group relies on intelligent use of production data for efficient processes and premium quality Smart Data Analytics: BMW Group relies on intelligent use of production data for efficient processes and premium quality Data analysis creates growing added value for continuous improvement in the production

More information

SILAT SELECTS RUSSULA TO ENGINEER AND SUPPLY A 700,000 TPY STEEL PLANT*

SILAT SELECTS RUSSULA TO ENGINEER AND SUPPLY A 700,000 TPY STEEL PLANT* SILAT SELECTS RUSSULA TO ENGINEER AND SUPPLY A 700,000 TPY STEEL PLANT* Alexandre Rizek Schultz 1 Abstract Silat, Siderúrgica Latino-americana, selected Russula as the main engineering contractor for their

More information

Siemens PLM Software. SIMATIC IT Unilab. Your next generation LIMS. siemens.com/lims

Siemens PLM Software. SIMATIC IT Unilab. Your next generation LIMS. siemens.com/lims Siemens PLM Software SIMATIC IT Unilab Your next generation LIMS siemens.com/lims 2 Laboratories are under enormous pressure to do an ever-increasing amount of work with fewer employees and at lower cost.

More information

Integration and Connection Strategies to Maximize the Benefits from Your MES System

Integration and Connection Strategies to Maximize the Benefits from Your MES System Integration and Connection Strategies to Maximize the Benefits from Your MES System Jerry Gonzalez Business Systems Manager B. Braun Medical Inc Baha Korkmaz, PMP. Senior VP Operations North America Baha.Korkmaz@esp.ie

More information

Wonderware MES, Thommy Djupenström Invensys. All Rights Reserved.

Wonderware MES, Thommy Djupenström Invensys. All Rights Reserved. Wonderware MES, and its ERP integration ti 2011-05-10 Thommy Djupenström 2009 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary

More information

Manufacturing Functionlity in Microsoft Dynamics GP. Gain complete control over your inventory, production and orders.

Manufacturing Functionlity in Microsoft Dynamics GP. Gain complete control over your inventory, production and orders. Manufacturing Functionlity in Microsoft Dynamics GP Gain complete control over your inventory, production and orders. Control your Inventory Costing and Inventory Control Are you confident and in control

More information

ALL OF YOUR WORK. OPTIMIZED.

ALL OF YOUR WORK. OPTIMIZED. ALL OF YOUR WORK. OPTIMIZED. Mobilize, Dispatch, and Collaborate in Real Time During Complex and Routine Work Oracle Utilities Mobile Workforce Management 2 Work Done the Right Way. All the Time. Improve

More information

CORE BANK PROCESSING NUPOINT. Dynamic Solutions. Superior Results.

CORE BANK PROCESSING NUPOINT. Dynamic Solutions. Superior Results. CORE BANK PROCESSING NUPOINT Dynamic Solutions. Superior Results. NUPOINT FULL INTEGRATION OF CORE SERVICES AND MUCH MORE FULL INTEGRATION across banking platforms NuPoint provides your bank with a dynamic,

More information

GE Fanuc's solutions for Automation and Intelligent Production Management

GE Fanuc's solutions for Automation and Intelligent Production Management GE Fanuc's solutions for Automation and Intelligent Production Management Giulio Capocaccia GE Fanuc Automation Solutions S.A. Zone Industrielle, L-6468 Echternach, Grand Duché de Luxembourg giulio.capocaccia@gefanuc.com

More information

How To Set Up and Use SAP ME Complex Assembly

How To Set Up and Use SAP ME Complex Assembly SAP Manufacturing Execution How-To Guide How To Set Up and Use SAP ME Complex Assembly Applicable Release: ME 6.0 Version 1.0 May 8, 2012 Copyright 2012 SAP AG. All rights reserved. No part of this publication

More information

Oracle Supply Chain Management Cloud: Plan to Produce

Oracle Supply Chain Management Cloud: Plan to Produce Oracle Supply Chain Management Cloud: Plan to Produce (Includes Manufacturing, Planning, Inventory and Cost Management, Supply Chain Financial Orchestration, and Advanced Fulfillment) What s New in Release

More information

PRODUCTION PLANNING ANDCONTROL AND COMPUTER AIDED PRODUCTION PLANNING Production is a process whereby raw material is converted into semi-finished products and thereby adds to the value of utility of products,

More information

Case Study. Cosma International improves systems through collaboration with Solarsoft. Customer Spotlight.

Case Study. Cosma International improves systems through collaboration with Solarsoft.  Customer Spotlight. Case Study Cosma International improves systems through collaboration with Solarsoft Customer Spotlight Victor Manufacturing (Cosma) Tier-1 supplier of automotive assemblies A division of Magna International

More information

STEEL WORKS Division INDUSTRIAL POWER TRANSMISSION

STEEL WORKS Division INDUSTRIAL POWER TRANSMISSION STEEL WORKS Division INDUSTRIAL POWER TRANSMISSION STEEL WORKS Industrial Power Transmission A MARKET AS BIG AS THE WORLD The group grows together with its values At the heart of an industrial group

More information

AUTOMOTIVE INDUSTRY QUALITY ASSURANCE AND MANAGEMENT

AUTOMOTIVE INDUSTRY QUALITY ASSURANCE AND MANAGEMENT AUTOMOTIVE INDUSTRY QUALITY ASSURANCE AND MANAGEMENT QUALITY ASSURANCE AND MANAGEMENT FOR THE AUTOMOTIVE INDUSTRY In IFS Applications, we have integrated tools that make it easier and less costly to achieve

More information

siemens.com/simatic-it SIMATIC IT for Automotive Suppliers Answers for industry.

siemens.com/simatic-it SIMATIC IT for Automotive Suppliers Answers for industry. siemens.com/simatic-it SIMATIC IT for Automotive Suppliers Answers for industry. Automotive suppliers: A continuously changing environment A solution for effective manufacturing of automotive components

More information

What is ERP? Source: Wikipedia

What is ERP? Source: Wikipedia Brad Staats What is ERP? Enterprise resource planning (ERP) systems integrate internal and external management information across an entire organization. The purpose of ERP is to facilitate the flow of

More information

proalpha ERP CAD Integration ERP for SMEs

proalpha ERP CAD Integration ERP for SMEs proalpha ERP CAD Integration ERP for SMEs proalpha CA-Link creates a consistent data and information flow between engineering and proalpha ERP. The highlights of proalpha CA-Link: Your CAD software and

More information

KAESER Kompressoren. Smart Air Strategy Execution

KAESER Kompressoren. Smart Air Strategy Execution Smart Air Strategy Execution Company Profile Founded 1919 in Coburg Manufacturing in Germany Sales & Service in EMEA Americas APAC ~ 6.000 Employees SAP Leonardo Live, 11.07.2017, Frankfurt 2 Global IT

More information

manufacturingtm Demand-driven planning, scheduling and execution software

manufacturingtm Demand-driven planning, scheduling and execution software manufacturingtm Demand-driven planning, scheduling and execution software Drive real-time synchronization throughout your organization for bottom line results. clarity control confidence Transform how

More information

EBITDA Optimization for High Tech Manufacturing

EBITDA Optimization for High Tech Manufacturing EBITDA Optimization for High Tech Manufacturing At a Glance This paper will help High Tech Manufacturers look at industry benchmarks to compare with their own EBITDA performance, along with industry trends

More information

reasons to invest in a CMMS

reasons to invest in a CMMS 11 reasons to invest in a CMMS 11 reasons to invest in a CMMS 1. Effectively plan preventive maintenance The purpose of preventive maintenance (PM) is to plan scheduled inspections so that defects are

More information

Special Bar Quality Steel:

Special Bar Quality Steel: Special Bar Quality Steel: Helping Customers Push the Bounds of What s Possible TimkenSteel is a leading special bar quality (SBQ) steel maker of small, intermediate and large bars up to 16" (406 mm) in

More information

Get the most out of your steelmaking facility: Engineering & Projects

Get the most out of your steelmaking facility: Engineering & Projects Get the most out of your steelmaking facility: & Projects and projects for plant optimisation: Our project approach fulfils your expectations: Trust in decades of engineeringg In Budget. In Schedule. In

More information

Proceedings of the 41st International Conference on Computers & Industrial Engineering

Proceedings of the 41st International Conference on Computers & Industrial Engineering EVALUATING THE IMPACT OF INTRODUCING RFID TECHNOLOGY IN MANUFACTURING SYSTEMS USING SIMULATION Aly M. Owida 1, Khaled S. El-Kilany 2, and Aziz E. El-Sayed 3 Department of Industrial and Management Engineering,

More information

PRODUCT ENGINEER WITH NEW PART REQUEST OBJECTIVE

PRODUCT ENGINEER WITH NEW PART REQUEST OBJECTIVE PRODUCT ENGINEER WITH NEW PART REQUEST OBJECTIVE Product Engineer with New Part Request enables companies to define and standardize a company s part development and supply chain planning process, to insure

More information

MANUFACTURING EXECUTION SYSTEM

MANUFACTURING EXECUTION SYSTEM MANUFACTURING EXECUTION SYSTEM Sajet MES Series Complete Production Process Trace (Traceability) Full Production Information Monitoring (WIP Control) New Gen. MES Real-time Report Traceability WIP Control

More information

World Steel Recycling in Figures Steel Scrap a Raw Material for Steelmaking

World Steel Recycling in Figures Steel Scrap a Raw Material for Steelmaking World Steel Recycling in Figures 2006 2010 Steel Scrap a Raw Material for Steelmaking Contents Foreword 2 Executive Summary 4 Graphs & Tables 8 World Crude Steel Production 8 World EAF Production 8 Total

More information

Steel Industry Technology Roadmap. Barriers and Pathways for Yield Improvements. by Energetics, Inc. for the American Iron and Steel Institute

Steel Industry Technology Roadmap. Barriers and Pathways for Yield Improvements. by Energetics, Inc. for the American Iron and Steel Institute Steel Industry Technology Roadmap Barriers and Pathways for Yield Improvements by Energetics, Inc. for the American Iron and Steel Institute October 7, 2003 Table of Contents Executive Summary...ii 1 Modeling,

More information

Electronics and High Tech

Electronics and High Tech Epicor for Electronics and High Tech Functionality XXSupports Global operations with comprehensive multisite capabilities XXDemand Planning and Forecasting to minimize obsolescence XXEmbedded robust quality

More information

Fleet Optimization with IBM Maximo for Transportation

Fleet Optimization with IBM Maximo for Transportation Efficiencies, savings and new opportunities for fleet Fleet Optimization with IBM Maximo for Transportation Highlights Integrates IBM Maximo for Optimizes asset life-cycle Can result in better up-time,

More information

Lecture 9 MBF2213 Operations Management Prepared by Dr Khairul Anuar. L9: Lean synchronization

Lecture 9 MBF2213 Operations Management Prepared by Dr Khairul Anuar. L9: Lean synchronization Lecture 9 MBF2213 Operations Management Prepared by Dr Khairul Anuar L9: Lean synchronization 1 Lean operations Operations strategy Design Improvement Lean operations Planning and control The market requires

More information

QMASTOR Coal and Mineral Supply Chain Management

QMASTOR Coal and Mineral Supply Chain Management TRIPLE POINT BROCHURE QMASTOR Coal and Mineral Supply Chain Management OPTIMIZATION / PLANNING / EXECUTION TRIPLE POINT TECHNOLOGY, INC. TPT.COM QMASTOR Overview THE COAL AND MINERAL MINING SUPPLY CHAIN

More information

STEEL PROCESSING AND METALLURGY

STEEL PROCESSING AND METALLURGY 91 STEEL PROCESSING AND METALLURGY TERÄKSEN VALMISTUS https://www.virtuaaliamk.fi/opintojaksot/030501/1132142124407/1133882334271/1134466052703/113628 7571230.html.stx Opiskelija perehtyy teräksen valmistukseen

More information

July 9. Course Catalog. Camstar Semiconductor Suite Release 6 CONFIDENTAL

July 9. Course Catalog. Camstar Semiconductor Suite Release 6 CONFIDENTAL July 9 Course Catalog 2015 Camstar Suite Release 6 CONFIDENTAL Contents General Information... 1 Available Training Camstar Suite v6... 2 Course Names and Descriptions... 3 Exploring Camstar Suite... 3

More information

GLOBAL ORGANIZATION - LOCAL SUPPORT VMI MAXX SYSTEMS RADIAL PASSENGER TIRE BUILDING SYSTEMS

GLOBAL ORGANIZATION - LOCAL SUPPORT VMI MAXX SYSTEMS RADIAL PASSENGER TIRE BUILDING SYSTEMS GLOBAL ORGANIZATION - LOCAL SUPPORT SYSTEMS RADIAL PASSENGER TIRE BUILDING SYSTEMS SHAPING TECHNOLOGY VMI is committed to supplying customengineered systems to the rubber and tire industry. This includes

More information

USIMINAS Tokyo, 16 th and 17 th of July

USIMINAS Tokyo, 16 th and 17 th of July USIMINAS 2012 Tokyo, 16 th and 17 th of July - 2008 USIMINAS IN BRAZIL IN 2007, USIMINAS, THE MAJOR PLAYER OF THE BRAZILIAN FLAT STEEL, MARKET WAS RESPONSIBLE FOR 26% OF THE COUNTRY S CRUDE STEEL PRODUCTION

More information

10 years of innovation and technology: new capacities in flat production. Enrico Paladini, Marcegaglia coil division

10 years of innovation and technology: new capacities in flat production. Enrico Paladini, Marcegaglia coil division 10 years of innovation and technology: new capacities in flat production Enrico Paladini, Marcegaglia coil division Good afternoon. My name is Enrico Paladini, sales director of Marcegaglia coil division

More information

Case Study An ENOVIA V6 Upgrade Story

Case Study An ENOVIA V6 Upgrade Story Case Study An ENOVIA V6 Upgrade Story Bob Deragisch, Director of Engineering Services, Parker-Hannifin Joey Sabelli, Professional Services Director, Processia Solutions 12 November 2014 Agenda 1 Introduction

More information

VMI 248-SL SYSTEMS RADIAL PASSENGER TIRE BUILDING SYSTEMS

VMI 248-SL SYSTEMS RADIAL PASSENGER TIRE BUILDING SYSTEMS GLOBAL ORGANIZATION - LOCAL SUPPORT VMI 248-SL SYSTEMS RADIAL PASSENGER TIRE BUILDING SYSTEMS SHAPING TECHNOLOGY VMI is committed to supplying customengineered systems to the rubber and tire industry,

More information

collaborative solutions core product features and benefits Construction Collaboration Software. SaaS.

collaborative solutions core product features and benefits Construction Collaboration Software. SaaS. Construction Collaboration Software. SaaS. featuring: information & document management communication management forms, process & workflow management organization & reporting management integration management

More information

TABLE OF CONTENTS DOCUMENT HISTORY

TABLE OF CONTENTS DOCUMENT HISTORY TABLE OF CONTENTS DOCUMENT HISTORY 4 UPDATE 17D 4 Revision History 4 Overview 4 Optional Uptake of New Features (Opt In) 5 Update Tasks 5 Feature Summary 6 Manufacturing 7 Display Issued Quantities by

More information

How to Maximize the Business Value of Your SAP Software In an Era of Changing Economic Times White Paper > Usability

How to Maximize the Business Value of Your SAP Software In an Era of Changing Economic Times White Paper > Usability How to Maximize the Business Value of Your SAP Software In an Era of Changing Economic Times White Paper > Usability TABLE OF CONTENTS Executive Summary... 1 Business Challenge... 2 Solution Description...

More information

CHAPTER 12 - REMOTE TIME ENTRY ADD-ON OPTION

CHAPTER 12 - REMOTE TIME ENTRY ADD-ON OPTION CHAPTER 12 - REMOTE TIME ENTRY ADD-ON OPTION PRODUCTION MANAGEMENT OVERVIEW The Production Management subsystem manages all daily production activities. If you are using the Remote Job Card Data Collection

More information

Networked Manufacturing Process in Electronics Production

Networked Manufacturing Process in Electronics Production TAL Pilsen 2017 Networked Manufacturing Process in Electronics Production Alois Mahr Director Global Engineering Zollner Elektronik AG SOLUTIONS FOR YOUR IDEAS Agenda brief presentation of Zollner Elektronik

More information

SAP Supply Chain Management

SAP Supply Chain Management Estimated Students Paula Ibanez Kelvin Thompson IDM 3330 70 MANAGEMENT INFORMATION SYSTEMS SAP Supply Chain Management The Best Solution for Supply Chain Managers in the Manufacturing Field SAP Supply

More information

Warehouse Management in

Warehouse Management in Warehouse Management in Microsoft Dynamics NAV Technical White Paper Warehouse Management... 1 Warehouse Overview... 2 Basic or Advanced Warehousing... 3 Warehouse Setup... 4 Bin and Bin Content... 5 Zone...

More information

Case Study. Standardizing Processes and Reporting Through Global MOM/ERP Integration at a Connectivity Solutions Manufacturer

Case Study. Standardizing Processes and Reporting Through Global MOM/ERP Integration at a Connectivity Solutions Manufacturer Standardizing Processes and Reporting Through Global MOM/ERP Integration at a Connectivity Solutions Manufacturer With international headquarters in Switzerland and U.S. operations based out of Pennsylvania,

More information

Solutions Overview. RT/CIM for Infor BPCS AND ERP LX

Solutions Overview. RT/CIM for Infor BPCS AND ERP LX RT/CIM for Infor BPCS AND ERP LX Solutions Overview 9717 East 42 nd Street Suite 100 Tulsa, OK 74146 Phone +1 918.280.5555 Fax +1 918.280.5550 www.bridgelogix.com proprietary data This reference guide

More information

When it comes to tire labels, the world comes to Computype

When it comes to tire labels, the world comes to Computype When it comes to tire labels, the world comes to Computype We know labeling, we know your industry After more than 40 years of working with the tire industry worldwide, Computype has a clear understanding

More information

Upgrading to R12 (12.1.3) from 11i ( ) SCM. - Abhai Tripathi, Fujitsu America. Fujitsu America.

Upgrading to R12 (12.1.3) from 11i ( ) SCM. - Abhai Tripathi, Fujitsu America. Fujitsu America. Upgrading to R12 (12.1.3) from 11i (11.5.8+) SCM - Abhai Tripathi, abhai.tripathi@us.fujitsu.com 937-489-0272 1 Agenda Why Upgrade? New Features in Discrete Manufacturing New Features in Order Management

More information

SUPPLY CHAIN DEFINITIONS AND KEY MEASURES

SUPPLY CHAIN DEFINITIONS AND KEY MEASURES SUPPLY CHAIN DEFINITIONS AND KEY MEASURES Version 2.0.0 THE FRAMEWORK FOR PROCESS IMPROVEMENT Experience shows that benchmarking s potential to drive dramatic improvement lies squarely in making out-of-the-box

More information

PLUS VALUE STREAM MAPPING

PLUS VALUE STREAM MAPPING LEAN PRINCIPLES PLUS VALUE STREAM MAPPING Lean Principles for the Job Shop (v. Aug 06) 1 Lean Principles for the Job Shop (v. Aug 06) 2 Lean Principles for the Job Shop (v. Aug 06) 3 Lean Principles for

More information

Course Outline TO TRAIN

Course Outline TO TRAIN 1300 86 87246 1300 TO TRAIN 80309 - Microsoft Dynamics AX 2012 Process Manufacturing Production and Logistics General Description This three-day instructor-led course provides learners with knowledge about

More information

MANUFACTURING EXECUTION SYSTEM

MANUFACTURING EXECUTION SYSTEM MANUFACTURING EXECUTION SYSTEM Critical Manufacturing MES, a comprehensive, proven and innovative software suite, empowers operations to move into future visions such as Industry 4.0. Compete better today

More information

Epicor ERP Chris Purcell Senior Product Marketing Manager Epicor Software Corporation

Epicor ERP Chris Purcell Senior Product Marketing Manager Epicor Software Corporation Epicor ERP 10.1.500 Chris Purcell Senior Product Marketing Manager The process of increasing in size The process of increasing in amount, value, or importance Increase in economic activity or value The

More information

Azure IoT Suite. Secure device connectivity and management. Data ingestion and command + control. Rich dashboards and visualizations

Azure IoT Suite. Secure device connectivity and management. Data ingestion and command + control. Rich dashboards and visualizations Azure IoT Suite Secure device connectivity and management Data ingestion and command + control Rich dashboards and visualizations Business workflow integration Move beyond building blocks with pre-configured

More information

ACQUIRE. Mobile Data Capture Solution For ERP. Cooper Software ACQUIRE Product Information. Make it Work

ACQUIRE. Mobile Data Capture Solution For ERP. Cooper Software ACQUIRE Product Information. Make it Work ACQUIRE Mobile Data Capture Solution For ERP Cooper Software ACQUIRE Product Information Make it Work ACQUIRE Mobile apps for ERP: Eliminate manual errors and streamline data capture Cooper Software s

More information

Get Insight & Get Optimized

Get Insight & Get Optimized Get Insight & Get Optimized Corrado Giussani GE Digital Imagination at work 1 The vision is clear If you went to bed an industrial company, you re waking up a data & analytics company Jeff Immelt, GE

More information