Impact of OPC UA and Information Modeling on Monitoring Solutions. Ron DeSerranno, CEO

Transcription

1 Impact of OPC UA and Information Modeling on Monitoring Solutions Ron DeSerranno, CEO

2 Definitions HMI Human Machine Interface SCADA Supervisory Control and Data Acquisition

3 Definitions description of 'real world people and objects such as flow meter, work order, or electrician used to aid in communication between groups within a company provide clarity for business and industrial processes and to lead to a more flexible and manageable system Information Modeling = Organization

4 Information Modeling A bridge between the technical and business process Improves Productivity by Enabling Automation

5 Sample Information Model EPRI/ICE

6 Do You have an Information Model for Your Assets?

7 Do You have an Information Model for Your Assets? Daily Production Bottom Hole Flow Pressure Bottom Hole Flow Temperature Gas Flow Sensor Water Flow Sensor Oil Flow Riser Head Pressure Well Head Pressure Mud Pump

8 Motors

9 What I Want - Relevant Information Motor 1 Asset Tag - MOT Model RV-3545G Asset Tag Owner Maintenance History and Instructions Work Orders Operating Instructions Life Cycle Part Availability

10 What I Get Old Style HMI/SCADA Only shows live data, nothing else Motor 1 Mimic OPC Server/PLC

11 Model Creation Types and Properties Motor Type Information Model Motor Type Display Name Asset Tag RPM Model Number Efficiency Rating

12 Model Creation Assets (Instances) Motor Instances Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating

13 Utilizing an Information Model for HMI/SCADA Motor 1 Asset Tag - MOT Graphics bound to Information Model Model RV-3545G Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating Manual Input OPC Server/PLC Calculations/Workflow Enterprise Apps

14 Traditional HMI Screen Design Memory Addresses are bound directly to graphics. One graphic is required for every asset. Motor 1 Mimic OPC Server/PLC #1

15 No Screen Reuse Motor 1 Mimic Motor 2 Mimic Motor 3 Mimic Motor 4 Mimic Motor 5 Mimic Motor 6 Mimic Motor 7 Mimic Motor 8 Mimic Motor 9 Mimic Motor 10 Mimic Motor 11 Mimic Motor 12 Mimic Motor 13 Mimic Motor 14 Mimic

16 Screen Reuse Mimic Motor Type Motor 14 Asset Tag - MOT Model RV-3545G Information Model Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7 Motor 8 Motor 9 Motor 10 Motor 11 Graphics bound to Information Model

17 Must Redeploy HMI Application Memory addresses are bound directly to graphics Graphics that modified and recompiled Graphics republished and redistributed OPC Server/PLC Motor 1 Mimic OPC? Server/PLC

18 No Redeployment if Mappings Change Motor 1 Asset Tag - MOT Model RV-3545G Graphics bound to Information Model Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating OPC Server/PLC OPC Server/PLC OPC Server/PLC

19 No Redeployment if Mappings Change Motor 1 Asset Tag - MOT Model RV-3545G Graphics bound to Information Model Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating OPC Server/PLC OPC Server/PLC OPC Server/PLC

20 Mimic Design PLC or OPC Servers must be installed in order to bind mimics to data, addresses and ladder logic must be set up. Motor Mimic OPC Server/PLC OPC/PLC must be in place

21 Work in Series No work able to be done because PLC setup isn t completed TIME Any changes made changes the graphical design process

22 Design Information Model and Mimic Earlier Information Model Motor 1 Asset Tag - MOT Model RV-3545G Graphics bound to Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating? Data source doesn t need to be present for mimic design process

23 Work in Series Finished Mimic with Data Motor 1 Asset Tag - MOT TIME Model RV-3545G

24 Designers do not need to be Engineers Designers can focus on creating visuals without worrying about where the data is coming from.

25 Engineers do not need to be Designers Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating OPC Server/PLC OPC Server/PLC OPC Server/PLC Engineers can focus on the technical aspects without having to worry about the visual design.

26 Other Applications Predictive Maintenance M2M Historian Information Model HMI/SCADA Resource Planning Asset Management

27 Other Applications Predictive Maintenance M2M Historian OPC UA HMI/SCADA Resource Planning Asset Management

28 OPC Unified Architecture (OPC UA) 470 Members - Almost All Top Process Control and Instrumentation Companies Information Model Object Store Services Oriented Architecture (SOA) Multi Platform (C, Java,.NET) Scalable Secure Big Datagrams Web Friendly OS Agnostic OPC UA Server Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating *ISA 95 Friendly

29 OPC Unified Architecture (OPC UA) OPC Server/PLC Enterprise Applications Supply Chain Project Management Finance/Accounting Human Resources Customer Relationship Manufacturing Workflow Custom Applications Status Server Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating *ISA 95 Friendly

30 OPC Unified Architecture (OPC UA) Client Applications Real Time Historical Alarming OPC UA Server Information Model Motor 1 Display Name Asset Tag RPM Model Number Efficiency Rating Motor 2 Display Name Asset Tag RPM Model Number Efficiency Rating *ISA 95 Friendly

31 OPC UA Not Just Hierarchical C B D A F E G

32 Full Mesh Network based on Nodes B A G D E C F

33 Full Mesh Network based on Nodes B A C D E F

34 Full Mesh Network based on Nodes B A C D E F

35 Full Mesh Network based on Nodes B A C D E F

36 Full Mesh Network based on Nodes B A G C D E F

37 OPC UA Companion Specifications OPC Unified Architecture for Analyzer Devices (ADI) OPC Unified Architecture / PLC OPC Unified Architecture for FDI OPC Unified Architecture for Devices (DI) ISA-95 Common Object Model

38 OPC UA OPC UA, the glue for all other applications, defines and holds the information model and data used by all applications Open Standard Secure Scalable Multi-Platform

39 Summary More Relevant Information Motor 1 Asset Tag - MOT Model RV-3545G Asset Owner Maintenance History and Instructions Work Orders Operating Instructions Life Cycle Part Availability

40 Summary Screen Reuse Motor 1 Asset Tag - MOT Mimic Motor Type Model RV-3545G Motor 1 Motor 2 Motor 3 Motor 4 Motor 5 Motor 6 Motor 7 Motor 8 Motor 9 Motor 10 Motor 11 Information Model

41 Summary Parallel Development Finished Mimic with Data Motor 1 Asset Tag - MOT TIME Model RV-3545G

42 Ron DeSerranno