Process Systems M+W Process Industries GmbH
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1 Process Systems M+W Process Industries GmbH
2 Challenges in the Life Science Industry The manufacture of medicines in solid, semi-solid and liquid forms is a challenge for every pharmaceutical company. This is particularly the case for pharmaceutical and biotechnological plants, where products are subject to the most stringent safety and quality standards. EU-GMP directives and FDA requirements must be strictly complied with. Many pharmaceutical production facilities have application and handling areas demanding individual solutions in non-standard designs from system providers. M+W Process Industries has addressed these specific issues and requirements and is proud to offer cost-effective and customized solutions that facilitate your manufacturing processes. M+W Process Industries delivers customized turnkey systems based on know-how in the areas of upstream processing, downstream processing and utilities. Also included within our scope of supply are Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP) units, high purity media storage and distribution systems and waste water treatment units. In addition we also develop and manufacture a wide range of process systems for producing sterile and non-sterile liquids. Our range of services includes preparation and hold vessels for parenterals, suspensions and other solutions. Preparation systems Process systems Media systems, waste water treatment, CIP/SIP units M+W Process Industries offers: Systems piping Process know-how Customized systems Flexibility Cost-optimized production Environmentally friendly concepts
3 Customized Process Systems for the Pharmaceutical Production If you need customized solutions in the field of biotechnologies and pharmaceuticals, M+W Process Industries is your ideal partner to deliver the solution that suits your specific needs: Preparation systems and storage vessels for raw materials, active ingredients, buffers, solutions, alcohols and tinctures Upstream process systems Media preparation Bioreactors Harvest Downstream process systems Product vessels Buffer hold vessels Buffer preparation vessels Filtration systems Systems for inactivation and neutralization Transfer and handling systems High purity media storage and distribution systems CIP/SIP units
4 Expertise in the Beauty Care Industry As a partner of the Beauty Care Industry, M+W Process Industries has the expertise for manufacturing all standard forms and applications and is therefore able to develop individual customized solutions. Place your trust in our long track record of experience obtained through designing and constructing process equipment. Our individual solutions give you the opportunity to manufacture new products with the advantage of staying ahead of the competition. Our expertise extends over the whole range of manufactured beauty products including shampoos, hair colors, creams, hand cleansers, ointments, emulsions, soaps, sprays, gels and more. We offer you everything from a single source process equipment and automation. Highly viscous preparation < 20,000 mpas Hair colorants Creams, ointments Mascara ATEX compliant Medium-viscous preparation 3,000-10,000 mpas Shampoo Shower gel ATEX compliant Medium-viscous preparation (special products) 3,000-10,000 mpas Hair-wax Creme oxidants ATEX compliant Perfume preparation Perfume Aftershave ATEX compliant Raw Material Storage Dispensing Making Semi Storage Packing Warehouse Beauty Care Raw Materials in Stationary and Mobile Tanks Dispensing Mixing Tank or Conti Premix Tank; Dispersing Machine Stationary and Mobile Tanks Packing Line Warehouse + Distribution
5 Customized Process Systems for the Beauty Care Industry In the Beauty Care Industry, M+W Process Industries is your partner for the development, design and production of customized process systems: Storage vessels and piping for raw materials Preparation systems for mixing, emulsifying and homogenizing solutions Transfer and handling systems Filtration systems Solvent recovery systems High purity media storage and distribution systems CIP/SIP
6 Your Partner for Individual and Tailor Made Process Systems Modular systems Customer-oriented Regional and global Cost-effective solutions M+W Process Industries GmbH*, a wholly owned subsidiary of the M+W Group, is well-known as a plant designer. Since 2011 we have been designing and manufacturing turnkey and customized process systems for the Life Science, Food and Beauty Care Industries. Our long track record of cross-sector experience is the key to our high-quality solutions. All services from one supplier means that the interfaces to other systems are kept limited to a minimum, from consulting, engineering, manufacturing, assembly and factory acceptance tests (FAT), all the way up to the start-up of the plant and site acceptance test (SAT). These services include all qualification steps; calibration and the necessary documentation are all delivered by in-house specialists and experienced partners. Our process systems are state of the art, in conformity with the safety regulation, and are equipped with the newest automation technology. The compliance with all national and international standards and regulations, as well as accident-prevention regulations and a CEmarking are all part of our full-service package and form the basis of your trust. A professional project management team provides you with support and assistance as your project progresses and ensures that your order is completed on time, within budget and to the specified quality standards. A good partnership between the manufacturers and operators is of particular importance to us. After all, our service team is available for all forms of maintenance and servicing procedures. We can safeguard the operation of our client s equipment through the preventative maintenance and professional support we offer. Individual solutions for tailor made process equipment Consulting Process & Plant Design Initial Operation Delivery, Assembly & Installation Maintenance Commissioning Acceptance Test Operation Service Mechanical Engineering Project Management * formerly LSMW GmbH
7 Your Business Needs are Our Priority We See the Big Picture General contractor General planner Supplier for individual trades Services On reimbursable or lump-sum basis Fixed price or open book Responsibility for overall design Turnkey responsibility M+W Process Industries offers you complete solutions from one source over the entire value chain of a production plant - from consulting, engineering, construction, commissioning, automation, qualification, validation and technical facility management. We supply total packages or individual services. The optimum realization of your facilities is our objective, whether it involves revamps or major turnkey investment projects. Quality, schedule, costs and customer satisfaction are always our top priority. Place your trust in our experience in plant construction and you will have a high level of safety and expertise right from the start. In order to realize your complex projects you need an integrated project team with coordinated interfaces. M+W Process Industries has dedicated personnel for all phases of a project. We are pleased to integrate your employees and your preferred partners into our teams. The ultimate goal is joint success and a successfully completed project on schedule and within the budgetary framework. M+W Process Industries offers complete solutions from the one source Consulting Engineering Construction Qualification & Validation Feasibility studies Conceptual design Process simulation and optimizing Site selection studies Benchmarking EU-GMP / FDA consulting Support authority inspections and demands General design or single discipline engineering - Process technology - Logistics - Process automation - Building service systems, HVAC - Cleanroom technology - Civil & architecture Relocation design Integration design Interdisciplinary construction and project management Site management Authority engineering Procurement Turnkey project execution as general contractor Design + build on open book or GmaxP-contracts DQ / IQ / OQ Risk analysis acc. to FMEA or HACCP Computer system validation (CSV) Cleaning validation Support services for process validation Maintenance/ customer services Requalification Recalibration Cleanroom measurement Contract management for maintenance services
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