Digitalization to enable the Future of Manufacturing
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1 Siemens Ltd Taiwan / Tino Hildebrand Digitalization to enable the Future of Manufacturing Unrestricted / Siemens AG. All Rights Reserved.
2 Digitalization to enable the Future of Manufacturing Realizing Industrie 4.0 The Role of Digitalization Digitalization in Manufacturing Conclusion Unrestricted / Siemens AG. All Rights Reserved. Page 2
3 Studies emphasize the manufacturing transformation» Trend to individualized mass production requires extended communication technologies «along the value chain Digital manufacturing is expected to change the face of today s industry structures and value chains» The shift towards networked production is just beginning «Unrestricted / Siemens AG. All Rights Reserved. Page 3
4 The Internet is revolutionizing the business world and creates major challenges for manufacturing companies The Internet is revolutionizing the business world and creating major challenges for manufacturing companies. Transparency Comparability Decentralization Increased focus on competitiveness Unrestricted / Siemens AG All Rights Reserved. Page 4
5 Challenges for the industry are growing worldwide Productivity as the main lever for enhanced Competitiveness Efficient Planning&Engineering Tools and Operations Integrated Processes over the complete Lifecycle Smart Manufacturing to elaborate key lever for productivity gains Flexible Production Processes Efficient Modernization Increased productivity enhances competitiveness Increase efficiency Energy and resource efficiency are decisive factors of competitiveness Shorten time-to-market Shorter innovation cycles More complex products Larger data volumes Enhance flexibility Individualized mass production Volatile markets High productivity Unrestricted / Siemens AG. All Rights Reserved. Page 5
6 In economies around the world, industry is again seen as a motor of growth and stability USA Manufacturing Resurgence Stronger support for manufacturing and skills training (UI Labs) Formation of a "National Network for Manufacturing Innovation" Germany Maintain leading industrial position Sustainable investment in innovative strength Maintain high share of GDP contributed by manufacturing Industrie 4.0 as new guiding principle China Higher product quality by use of high-end technology Developing from Made in China to Create in China Investment in software and automation Increased energy efficiency Unrestricted / Siemens AG. All Rights Reserved. Page 6
7 Industrie 4.0 requirements to be supported by Digitalization to drive towards the Future of Manufacturing Product development, production and services communicate through software and networks Machines and products exchange information and instructions in real time Autonomous control and optimization Unrestricted / Siemens AG All Rights Reserved. Page 7
8 From vision to reality Digitalization to Enable the Future of Manufacturing Yesterday Today Tomorrow Thereafter Local automation technology Communicationbased automation Optimization of the entire production process with innovative software systems Organization and optimizing of the production through cyber-physical systems (CPS) Automation Communication Digitalization Smart Factory Unrestricted / Siemens AG. All Rights Reserved. Page 8
9 Efficient interoperability of all systems & components to ensure value add by Digitalization Product Lifecycle Management and Enterprise Resource Planning Added value in all automation tasks Management Product design Product data management Production planning ERP Integrated Engineering Manufacturing Execution System Industrial Data Management Operations SCADA System Totally Integrated Automation Portal Energy Management Industrial Communication Control Engineering Framework rol Industrial Security Controller HMI IPC Communication Motion Control CNC Field Safety Integrated Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls Unrestricted / Siemens AG. All Rights Reserved. Page 9
10 Digitalization to enable the Future of Manufacturing Realizing Industrie 4.0 The Role of Digitalization Digitalization in Manufacturing Conclusion Unrestricted Siemens AG. All rights reserved. Page 10
11 Drivers for the future of manufacturing Industrial Automation software and hardware Resource efficiency Industrial integration Unrestricted Siemens AG. All rights reserved. Page 11
12 Real and virtual worlds are converging thanks to innovative software and powerful hardware Design and virtual production Real production Production planning Product design PLM Product Lifecycle Management TIA Totally Integrated Automation Production engineering Production execution Unrestricted / Siemens AG All Rights Reserved. Page 12
13 Integrate Functional and Enterprise Process Levels Enterprise Process Integration Product Lifecycle Management and Enterprise Resource Planning Added value in all automation tasks Management Product design Product data management Production planning ERP Integrated Engineering Functional Integration Manufacturing Execution System Operations Totally Integrated Automation Portal SCADA System Energy Management Control Engineering Framework rol Controller HMI IPC Communication Motion Control CNC Field Industrial Data Management Industrial Communication Industrial Security Safety Integrated Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls Unrestricted / Siemens AG All Rights Reserved. Page 13
14 Digitalization in Factory Automation Continuously optimize and extend the productivity IT level MES Connection to PLM / MES tools Productivity Horizontal integration on machine level M2M Robotics & Handling Condition Monitoring Energy management Integration in automation Automation Machine level Start of production Time Unrestricted Siemens AG. All rights reserved. Page 14 Industry Sector
15 Global standards Offering a maximum of interoperability Management Level Standards Operator Level ERP MES Interoperability Control Level SCADA Interoperability Third-party equipment PLC HMI Field Level Interoperability Sensors Actors Openness Perfect interoperability across all automation levels through openness and standards Unrestricted / Siemens AG All Rights Reserved. Page 15
16 Industrial Communication Real-time performance and open Ethernet communication in one system PROFINET communication from field to management level IT level Quality Data Energy Data Diagnostic Data Horizontal integration on machine level M2M Full TCP/IP in parallel to real-time Motion Industrial Standards e.g. OPC, Safety, Energy Management BoM Maintenance and service Remote Service TIA Machine level Unrestricted / Siemens AG All Rights Reserved. Page 16
17 Industrial Data Management to enable new technologies and approached for manufacturing Unrestricted / Siemens AG All Rights Reserved. Page 17
18 Enhanced strategies to mitigate security risks Unrestricted / Siemens AG All Rights Reserved. Page 18
19 Digitalization to enable the Future of Manufacturing Realizing Industrie 4.0 The Role of Digitalization Digitalization in Manufacturing Conclusion Unrestricted / Siemens AG. All Rights Reserved. Page 19
20 Digitalization in Factory Automation Efficient Engineering and Vertical Integration Communication and Identification Vertical integration in Production Execution & Services Horizontal integration of production planning and production engineering Product Design Production Planning Integrated Automation Engineering Virtual and real Commissioning Unrestricted / Siemens AG All Rights Reserved. Page 20
21 Digital and Integrated Planning and Engineering Platforms as the basis for future manufacturing concepts Requirements Consistent data management Global standards PLM Software Integrated Engineering Plant Cloud Services Uniform interfaces for hardware and software Industrial Data Management Industrial Communication Industrial Security Integrated Automation Safety Integrated Unrestricted / Siemens AG All Rights Reserved. Page 21
22 The Future of Manufacturing on the way to reality Proposals for execution Definition of targeted optimizations Evaluation of current operations Elaboration of focus areas Defining SW & Automation Structure Implementation and Optimization Request supplier s full support in terms of know-how, consulting, resources and technology team up! Unrestricted / Siemens AG. All Rights Reserved. Page 22
23 Thank you for your attention! Tino Hildebrand Process Industries and Drives Siemens Ltd. Taiwan Phone: +886 (2) Cellular: DF/ PD Taiwan Unrestricted / Siemens AG. All Rights Reserved. Page 23
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