GLOBAL SOLUTIONS TIRE AND RUBBER INDUSTRY GREATER TRACTION IN PRODUCTIVITY LOCALLY DELIVERED
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1 GLOBAL SOLUTIONS LOCALLY DELIVERED TIRE AND RUBBER INDUSTRY Helping your business succeed and grow is what we do best, with power, control and information services designed to give you a competitive advantage. As a global company with offices worldwide, we offer you local access to a service and support infrastructure that s second to none. With people and programs committed to helping you optimize business performance from assessment services to asset management; from remote monitoring to repair; from training to telephone support. Whether you re around the corner or around the world, our Services & Support network can provide the skills and resources you need to optimize performance and utilization of your automation equipment, helping you meet your business objectives. LET US BE YOUR AUTOMATION PARTNER In your fast-changing, intensely competitive world, there s no substitute for experience. Rockwell Automation has a successful track record of focusing optimization solutions on the issues you confront. Our in-depth understanding of the policies and requirements affecting you can help you reduce business risk, improve operational efficiency and achieve faster time to market. For more information call a Rockwell Automation sales office or distributor today or visit us online at Global emergency support 24/7 Offices and agents in more than 80 countries 3500 distributors and agents 1,000 service engineers, consultants and project managers worldwide GREATER TRACTION IN PRODUCTIVITY AUTOMATION AND INFORMATION SOLUTIONS FOR TIRE AND RUBBER MANUFACTURING Publication TIRE-BR001A-EN-P May 2007 Copyright 2007 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
2 TRENDS IN TIRE AND RUBBER MANUFACTURING Unprecedented Challenges and Relentless Change. Today s highly competitive tire and rubber manufacturing businesses across the globe face unprecedented challenges. Whether you re a manufacturer, material supplier, or machine builder (OEM), you are affected by shifting customer demands, globalization, industry consolidation, technology innovations, safety requirements, government regulations and the demand for lower customer price which are all driving change. The key to balancing these demands is communication and integration: optimizing the flow of critical information within the manufacturing process and throughout the supply chain. The key to that communication is to work with a partner who understands your production needs and can help you meet your business objectives. With more than 100 years of close partnerships with tire and rubber manufacturers and machine builders, Rockwell Automation is positioned to help you gain productivity, reduce your costs, improve your quality, and at the same time adhere to safety and regulatory requirements. By utilizing your manufacturing assets more effectively and efficiently across the plant and across the globe you can not only survive, but thrive, even under today s tough operating conditions. SOLUTIONS FOR THE TIRE AND RUBBER INDUSTRY Working side-by-side with equipment builders and manufacturers, we ve created modular, scalable solutions that span design, development and production. MES systems Raw materials processing Mixing systems Component preparation systems Tire assembly Tire curing Final finish & inspection Safety Material handling Energy management From quality control components to our exclusive Integrated Architecture, Rockwell Automation offers you a complete spectrum of automation solutions.
3 MOVING DECISION MAKING INTEGRATED ARCHITECTURE TO ANOTHER LEVEL When multiple control and information systems are used in a plant, decision making can be extremely complex. Rockwell Automation s Integrated Architecture provides a single integrated production, control and information system, consisting of sophisticated discrete motion and drive control, input/ output, network, visualization and information components. It enables the real-time, enterprise-wide information exchange required to move decision making to a higher level: where decisions can truly improve responsiveness and quality, increase productivity, and reduce costs. PROVEN SOLUTIONS FOR EVERY STAGE OF MANUFACTURING Let Rockwell Automation integrate motion, power and mechanics into a single, simplified, high performance solution, offering you benefits at every stage of manufacturing. Improving Plant Utilization Schedule and visualize your production flow from raw materials through work in progress to finished goods and make adjustments to your production process where necessary. Our solutions can help you identify the performance level you can achieve; plan and monitor trouble spots; and highlight equipment that could be performing better, running faster or producing more cost-effectively. Visibility into your Product's Genealogy Know the exact location of all your products and their complete history with a click of a button. Interfacing with your existing controller and networks, Integrated Architecture enables seamless data collection from your processes helping you access and cross-reference information, maintain consistent quality, and reduce scrap and warranty claims. It allows you to supply the documentation required by your customers or regulations. Ensuring a Quality Process Zero defects manufacturing requires quality processes that ensure correct parts are used and your procedures and specifications are followed. In addition, these solutions support lean initiatives, and can improve quality and productivity. Providing a Safe Work Environment Integrating machine safety without compromising productivity is an achievable goal. Rockwell Automation Integrated Architecture provides modular, scalable solutions that reduce the cost and complexity of safety. Improving Your MRO Processes Keep your assets running with Rockwell Automation Asset Management Portfolio (RAAMP) your productivity and bottom line depend on it. By implementing RAAMP a Predictive Maintenance Program you can lengthen your manufacturing asset s life-cycle and increase RONA and OEE. Improving Your Quality and Productivity By using Integrated Architecture with Integrated Motion you can enhance quality and increase throughput while maintaining a high level of machine uptime. REDUCING TIME TO MARKET Manufacturing Execution Systems How your manufacturing process is executed is crucial in determining how much you can reduce your overall time-to-market. The greater your manufacturing efficiency, the greater the reduction. If you can eliminate paperwork, reduce errors and maintain high quality standards, the result can be increased throughput. At the same time, by streamlining the process, you can reduce costs associated with unnecessary tasks and help to reduce material waste. But how can this be achieved? Rockwell Automation s Manufacturing Execution Systems (MES) are designed to increase production while maintaining the highest product quality. The modular integrated FactoryTalk MES suite delivers comprehensive production management functionality and highly developed decision support tools that address your production demands. By concentrating on standards, scalability, flexibility and modularity, these manufacturing optimization solutions will help you to control, sequence, monitor and document your production faster and more effectively and ensure top floor to shop floor integration. ASSESSING YOUR SITUATION Manufacturing Assessment and Planning When you fully assess, analyze and appreciate your current manufacturing state, you can create and apply a solution that will have a positive impact on productivity and performance. Rockwell Automation s Manufacturing Assessment and Planning (MAP) services will guide you through this process. A specialist will help you to review and evaluate your production environment and production processes. Based on those results you will receive a value MAP so that you can determine how best to achieve real value and immediate impact from a Manufacturing Execution System. Rockwell Automation supports you every step of the way from suggestions on improvement areas, to prioritization of business issues, and delivery of a strategic project. IMPROVING YOUR BOTTOM LINE Asset Management Rockwell Automation Asset Management Services can help you to increase your productivity, while at the same time reducing your costs, by having a positive impact on several Key Performance Indicators such as Plant Revenue, Costs and Net Assets. Rockwell Automation s RAAMP MRO Process Management solution, for example, provides a proven methodology, to optimize your inventory, simplify your repair transactions and drive cost savings. This specific predictive maintenance program, which can lengthen your manufacturing asset s life, can increase your return on net assets and overall equipment effectiveness, enhance your productivity and strengthen your bottom line.
4 OUR SERVICES & SUPPORT HELP YOU PREDICT, PREVENT AND REACT PREDICT Assessment Services Helps you evaluate plant floor technical skills, procedures, equipment operation, spare parts inventory, safety and security. Condition Monitoring Facilitates predictive maintenance of rotating equipment. Automates repair/ maintenance scheduling and spare part orders. PREVENT Asset Management Services Manages Maintenance Repair Operations (MRO) and spare parts for automation assets. Training Services Includes instructor-led training, self-paced training and competency testing on automation and related topics. Safety, Network and Security Services Machine safety services, network design, network evaluation, and development and deployment of security policy. REACT On-Site Support Services Start-up and conversion services, preventive maintenance, extended parts and labor warranty, troubleshooting and repair by field support engineers. Repair Services and Renewal Parts Remanufacturing and exchange services for automation products and build-to-order legacy automation products. Remote Support Services Real-time troubleshooting and monitoring of automation equipment and systems by off-site automation specialists. ENGINEERED SOLUTIONS For best results, work with us from start to finish. Our Engineered Solutions team offers worldwide system integration expertise, with 3500 engineers who are professionals at applying technology to achieve a competitive advantage. They ll work with you to design and execute a complete solution tailored to your unique needs, one that can help you get products to market faster, reduce costs, better utilize plant floor assets and minimize risk. From concept, design and engineering to build, test and installation, you ll benefit from world-class expertise in project management, application engineering, technologies, codes, standards, tools and processes. SAFETY AND REGULATORY COMPLIANCE Multi-level outsourcing and globally distributed manufacturing complicate safety and regulatory compliance. Rockwell Automation s Integrated Architecture gives you instant access and extended enterprise visibility to vital manufacturing data, including plant-floor quality and compliance related information. Because we do business in more than 80 countries, we can help you adhere to regulatory standards wherever your plants are located. To help with worker safety, we offer the broadest portfolio of safety products and systems, adhering to standards from such bodies as ISO, CSA, ANSI, IEC/EN, DIN, AS/NZS. We also adhere to regional and country-specific standards such as those promoted by UNECE, TREAD, FMVSS and NHTSA. Weighers Mixers Calenders Extruders Cutters Winder Safety Tire Assembly Curing Press Material Handing Fo Variation Energy Management Batchoff Mills Extruders Breakdown Mills Twin Screw Rollers Skivers Winders Bo Bead Winders Quality Inspection Final Finish Weighers Calenders Extruders Cutters Winders Safety Tire Ass Curing Press Material Handing Force Variation Energy Management Batchoff Mills Extruders Breakdown Mills Screw Rollers Skivers Winders Bookers Bead Winders Quality Inspection Final Finish Weighers Mixers Calend Extruders Cutters Winders Safety Tire Assembly Curing Material Handing Force Variation Energy Management Batchoff Mills Extruders Breakdown Mills Twin Screw Roll Skivers Winders Bookers Bead Winders Quality Inspect Final Finish Weighers Mixers Calenders Extruders Cut Winders Safety Tire Assembly Curing Press Material Ha Force Variation Energy Management Batchoff Mills Extrud Breakdown Mills Twin Screw Rollers Skivers Winders Bo Bead Winders Quality Inspection Final Finish Weighers Calenders Extruders Cutters Winders Safety Tire Ass Curing Press Material Handing Force Variation Energy Management Batchoff Mills Extruders Breakdown Mills Business Card (POSITION ONLY) Screw Rollers Skivers Winders Bookers Bead Winders Quality Inspection Final Finish Weighers Mixers Calend Extruders Cutters Winders Safety Tire Assembly Curing
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