PS AIM: The New UltraPIPE. Process Safety Asset Integrity Manager Software. Answers for Process Safety.
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1 PS AIM: The New UltraPIPE Process Safety Asset Integrity Manager Software Answers for Process Safety.
2 What is PS Asset Integrity Manager? Siemens is there to support you 100% of the way. Our software is in over 500 facilities in over 40 countries worldwide. Siemens has proven engineering workflow/execution methodologies for mechanical integrity programs and IDMS implementations. Asset integrity management is critical to the operation of any process facility. That s why it is important to have the most technologically advanced inspection data management system to closely monitor and manage the health and remaining life of your equipment. Failure to do so may expose your operation to equipment failure, repairs, scrapped inventory, lost production, and severe environmental and regulatory fines. Process Safety Asset Integrity Manager (PS AIM ): The New UltraPIPE represents the future of inspection data management. It incorporates 25 years of refinement to the software, and includes the most recent advances in technology available to the inspection industry. It is ideal for managing fixed and rotating equipment, electrical and instrumentation, valves, and piping. PS AIM sets a new standard in the number of ways it can help efficiently and effectively manage your equipment. Why choose PS AIM from Siemens? PS Asset Integrity Manager (PS AIM: The New UltraPIPE) software is built on the UltraPIPE software that has over 500 licensed facilities in over 40 countries. Siemens has a global team dedicated to Asset Integrity Management & Training, executing over 3,000 projects with 25+ years of software history. We have a dedicated technical support team, evergreening support, and the ability to mobilize staff onsite at short notice. We have an in-house software development group for customization and linking to third-party software.
3 Did you know? Started as a DOS program PIPE / PIPE+ PS AIM at a glance UltraPIPE 10.0 released with RiskCalc and RBI Methodology UltraPIPE 8.0 released with PVCalc The Windows version UltraPIPE released PS AIM carries through history and functionality of UltraPIPE UltraPIPE 10.5 Released Track asset inspection schedules for piping, vessels, tanks, relief valves, rotating and electrical (thickness, visual, internal) Analyze thickness data to predict corrosion rates & remaining life Create scheduling reports: What needs inspecting and when? Manage documents for inspection history (Word, Excel, PDF, etc.) Link inspection drawings to any equipment (AutoCAD, etc.) Automatically display TML information on the drawing Provide Risk Based Inspection (RBI) scheduling
4 What s different about PS AIM? Audit Trail This feature allows users to track the history of a piece of equipment throughout its life cycle. Users are able to audit over 45 different fields to see changes to the database. With this feature, users are able to see changes made to the database by all users. UNIT EQUIPMENT 1 EQUIPMENT 2 COMPONENT A COMPONENT B COMPONENT C Equipment tree hierarchy This view allows rapid navigation between equipment with convenient options using a right click menu. Real-time Calculations Calculations are performed as you change data in the software, not through a batch process when closing windows. Instant feedback is provided for possible data entry errors and high risk equipment. Role Based Security Privileges are assigned according to role and resource. Some roles are strictly read only or editing only. There is no access to any back-end database. Users can have many combinations of these roles, such as a clerk who has a data entry role for one part of the plant and read only rights to another. Security is managed by an Administrator, so roles may be modified as necessary. Read Only Data Entry Engineer Supervisor Administrator
5 Scalable, Flexible & Configurable Intuitive Navigation Custom reports Customizable analytical settings Many user-defined fields Global filters Single desktop to enterprise installation Fewer clicks to get to any information Equipment based instead of module based Visual indicators for data entry and analysis Tabbed browsing Global Filter Allows user to view only desired unit, category, type, or other user defined criteria. Database Server Requirements Xeon at 2.8 GHz or Dual-Core at 1.6 GHz 2 GB RAM 36 GB SCSI at RAID1 (System and Boot Partition) 30 GB or higher SCSI at RAID5 (Data) *Contingent on expected drawings and file attachments Minimum Client PC Requirements / Standalone Operating system: Windows XP, Vista or Windows 7 CPU speed: 500 MHz processor or higher 2GB RAM Hard disk space: 30GB or higher *Contingent upon expected drawings and file attachments Windows Server 2003 with latest service pack or Windows Server 2008/2008 R2 Microsoft SQL Server 2005 with SP1 (Enterprise Version) or SQL Server 2008/2008 R2 Microsoft SQL Server Integration Services (SSIS) 2005/2008
6 Application Features/Details Corrosion monitoring Store engineering information and unlimited thickness surveys for thickness measurement locations (TMLs) with numeric or grid format. Use calculated long- and short-term corrosion rates to determine both TML and component retirement and inspection due dates in accordance with user-set analytical settings. Meets all API thickness interval requirements. Also calculates caution TMLs according to plant defined thresholds. 9 fixed-format text reports. Inspection activity schedules and reports Identify and assign intervals for any number of scheduled inspection activities. Scheduling can be time based, condition based, or user defined. Attach written reports to document results of both scheduled and unscheduled inspection activities. Reports can be written with MS Word or Excel (for digital photo and analytical capability), simple internal database memos or any other file types (BMP, PDF files, etc.). On-the-fly reporting Data transfer Direct interface to GE Krautkramer DMS 2, DMS, USN 60/58, DR1 as well as Olympus MG2DL, 36DL, 37DL, 38DL Plus +, and Datatronics EHC- 09DL programmable data loggers. Compatible to utility programs using UltraMATE, DATAMATE, DMSMATE or GUS file structures. DMS 2 allows attached A-Scans, B-Scans or MicroGrids to store and display in PS AIM. The ease and reliability of programming and downloading a data logger provides the confidence for a data logger program. T-min calculators Calculate thickness requirements due to internal pressure using code calculations (with automatic material stress selection). The result is compared to the requirement for structural thickness. Piping T-min calculator calculates minimum allowable wall thickness for piping per ANSI B31.1, B31.3, B31.4, B31.8 and B Atmospheric storage tank T-min calculator calculates minimum allowable wall thickness for shells, annular rings, roofs and floors per API650 Stainless and Carbon. Power boiler T-min calculator calculates minimum allowable wall thickness for seven components per ASME Section I/ PG27 and PG31. Pressure vessel T-min calculator calculates minimum allowable wall thickness for 12 geometry types and sub-types (heads and shells, etc.) per ASME Section VIII, Div. 1 and 6 per Div. 2. Equipment drawings interface for AutoCAD and Microstation Option to select AutoCAD for an interface to AutoCAD 2004/2005 /2006/2007/2008/2009/2010, or Microstation for an interface to Microstation V8/V8.1/. Both have easy-to-place drawing markers for TMLs.
7 Valve locations automatically update with user-defined data. Also allows use of any CAD viewer or simple CAD program. AutoCAD option provides a comprehensive AutoCAD symbols library for creating inspection drawings. Valve testing and inspection Addresses all critical plant valves, with 5 unique valve types and design specific data fields for each. Store general engineering information, list all associated equipment and document test/ inspection results with API-type check sheets for SRVs. Status after test accommodates warehousing. Eight fixed-format text reports. Reporting Fixed-format text reports are standard (i.e. corrosion monitoring) and are designed to meet day-to-day reporting requirements. In addition, T-min calculation reports show all calculations and all data views can be printed from the data entry screen. Custom Report Builder: Enables custom production of any database information within PS AIM. Design and save custom reports with the built-in reporting engine. All reports export to MS Excel facilitating common formatting and ing of reports. RBI methodology Supports the use of RBI values from any source to automatically control inspection activity schedules. Advanced corrosion monitoring analysis Provides statistical analysis for life predictions based on overall system corrosivity. Enhances analysis with archive corrosion rate calculation, growth compensation, temperature correction as well as a comprehensive zero corrosion allowance settings to control inspection due dates for 0 C.A. TMLs and equipment. Non-recurring activites Recommendations, repairs, inspections and replacements can be tracked with due dates, priorities and completion status and include a memo description. Repairs can be tracked by work order and approval status and also have a memo description. Six standard reports are available. Audit Trail This feature allows users to track the history of a piece of equipment throughout its life cycle. Users are able to audit over 45 different fields to see changes to the database. With this feature, users are able to see which other user made each change to the database. Global Filter Allows user to view only desired unit, category, type, or other user defined criteria.
8 Published by and copyright 2011: Siemens AG Energy Sector Freyeslebenstrasse Erlangen, Germany Siemens Energy, Inc. Oil & Gas Division 4615 Southwest Freeway, Suite 900 Houston, TX USA 1 (800) or +1 (713) February 2012 Printed in USA All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.
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