Internet of Things and Industry 4.0 facilitating the future of Manufacturing

Transcription

1 Internet of Things and Industry 4.0 facilitating the future of Manufacturing Carlos Portillo EMEA Business Development, LoB Manufacturing & Sustainability 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 1

2 Staying ahead of Industry 4.0 The automated agile manufacturing revolution [SCM Track 8] 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 2

3 IoT is connecting information, people, and things Internet of content Internet of people Internet of things 2015 SAP SE or an SAP affiliate company. All rights reserved. Internal 3

4 Unprecedented change fueled by hyperconnectivity 2.5 billion Connected people on social networks by billion Connected devices by 2020 The Internet of Things US$65 trillion Global business trade by SAP SE or an SAP affiliate company. All rights reserved. Internal Public 4

5 The Internet of Things is not about things reimagining business processes IoT is about reimagining customer experience reimaging human behavior 2015 SAP SE or an SAP affiliate company. All rights reserved. Internal 5

6 SAP enables IoT from core to edge Connect with intelligence on the edge Transform business operations Reimagine business models Reimagine product design Monitor assets and send alerts Cloud Platform Reimagine customer experience Reimagine business with value-added services Connect to people and things Data acquisition Optimize corporate planning and reporting Build real-time supply chains Enable responsive manufacturing Real-time insights and automated decision-making Tap into the world s largest business network Reimagine employee experience 2015 SAP SE or an SAP affiliate company. All rights reserved. Internal 6

7 2015 SAP SE or an SAP affiliate company. All rights reserved. 7

8 Industry The world of manufacturing continues to change The fourth industrial revolution Key Enablers 2 nd Industrial Revolution 3 rd Industrial Revolution use of electronics and IT to automate the production adoption of work-sharing mass production by using electrical power 4th Industrial Revolution based on cyber-physical systems Mobile Computing Affordable access to information Social Media Knowledge sharing in communities Internet of Things Connected via one protocol Machine 2 Machine Self regulation 1 st Industrial Revolution adoption of mechanical production facilities by using water and steam power Big Data & Predictive Analytics Understanding and extrapolation End of the 18 th century Beginning of 20 th century Early 70s Today *Source: DFKI (2011) 2014 SAP SE. All All rights rights reserved. reserved. Internal 88

9 Industry 4.0 Driving Innovation Building blocks for Industrial Internet of Things 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 9

10 Accelerate the Enterprise Success Higher Productivity due to Simplification How to accelerate and grow productivity and profitability in complex business environment? How to run business and production seamlessly integrated? Need for SMART SIMPLIFICATION (1) Top Floor to Shop Floor ERP MES Automation 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 10

11 Accelerate the Enterprise Success Grow Productivity due to Simplification How to accelerate and grow productivity and profitability in complex business environment? How to run business and production seamlessly integrated? Need for SMART SIMPLIFICATION (1) Top Floor to Shop Floor Consumer/ customer Business Networks SAP ERP, IBP (2) Customer to Operations SAP MES» Simplify» Harmonize» Reduce SAP PCo to Automation 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 11

12 Internet of Things and Industrie 4.0 SAP Connected Manufacturing runs Industrial IoT with Industrie 4.0 scenarios Internal INDUSTRIAL scenario External scenario Internet of Things ERP Industrie 4.0» All industries» All things and devices SMART THINGS SMART DEVICES 1 SMART industrial THINGS SMART industrial DEVICES MES SCADA / HMI Machine Layer» Manufacturing industries» OT- IT Convergence» Systems, things and devices in the Shop floor 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 12

13 SAP Connected Manufacturing Application Focus S/4 HANA Cloud Platform Overall Equipment Effectiveness Manufacturing Execution Suite Energy Monitoring Process Enforcement and Execution Production Traceability Manufacturing Performance Product Quality Process Optimization Product Networks 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 13

14 Shop Floor Connected Products Product Networks Personalized Solutions Product Networks Design/Produce/Operate public cloud Real-time Network Insights Demand Logistics Scheduling Order Fulfillment private cloud SAP Business Suite 4 HANA Production Planning Materials Management Quality Management Plant Maintenance Human Resources on-premise Connected Manufacturing SAP ME SAP MII 3D Visual Enterprise SAP QIM SAP PCo Shop Floor Dispatcher Connected Assets Automation DCS PLC MES Plant DB Plant Data Collection Plant Historian Wireless Integration LIMS SCADA / HMI Environmental Building Management Sensors 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 14

15 Connectors SAP Connected Manufacturing The Connected Plant in the Extended Supply Chain MONITOR DESIGN PLAN RESPOND PRODUCE DELIVER OPERATE ERP» Production plan» Bill of materials (BoM)» variant management» production steps» Serial Numbers» Quality results per lot» Order confirmation» Inventory update, Equipment usage MES (ME & MII)» Production details management» Detailed and flexible» production step routing» Shop floor controls for each step» Log parametric data» tolerance checks» Return conformance or non-conformance decisions PCo» Mapping of ME production details to PLC control parameters (recipe)» Mapping of ME production details to PLC control parameters (recipe) PLC (Machine)» Sensor detects material carrier» Requests control parameters from ME» Machine reports completion and requests next operation 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 15

16 SAP Responsive Manufacturing Innovation to Help You Run Better Applications Analytics Mobile Database & Technology Cloud» SAP Manufacturing Execution» SAP Manufacturing Integration and Intelligence» SAP Shop Floor Dispatcher and Monitor» SAP Complex Assembly Manufacturing Solution (CAMS)» 3D Visual Enterprise» SAP Manufacturing Integration and Intelligence» SAP Manufacturing Execution» SAP Business Objects» SAP HANA in-memory analytics» SAP Visual Enterprise spatial analytics» SAP ERP Quality Issue» SAP Complex Manufacturing Accelerator» SAP MII» SAP ME» SAP Work Manager» SAP Round Manager» SAP Quality Management powered by SAP HANA» SAP Material Requirements Planning powered by SAP HANA» SAP Overall Equipment Effectiveness Management powered by HANA» SAP MII Microsoft Coinnovation» SAP MII on HCP Powered by HANA 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 16

17 SAP Integrated Manufacturing Solution ERP PP APO PP/DS Shop Floor Dispatcher Production Planning and Scheduling MII ME 3D VE CAMS Performance Visibility and Monitoring Manufacturing Execution ERP MII ME Dashboards BOBJ HANA Analytics Quality Planning and Control ERP QM 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 17 MII ME QIM 3DVE

18 Context of Industry 4.0 along Systems & Business Partners Integration Scenarios Service Provider 4 Machine Cloud 3 E-Commerce 3 Consumer/ customer Business Networks Integration Scenarios 1 Shop Floor to Top Floor 4 SAP ERP, PLM, APO, IBP 2 3 Machine to Machine e-commerce Integration Supplier 5 1 SAP Manufacturing Execution Suite 4 5 Machine Cloud Direct Replenishment Machine Layer SAP SE or an SAP affiliate company. All rights reserved. Page 18

19 Shop Floor Powered by SAP HANA SAP Connected Manufacturing Strategy Cloud / On-Premise / Shop Floor public cloud SAP FIORI private cloud Process & Production Planning Cloud fully integrated with on premise investments SAP MII Predictive Maintenance Logistics on-premise SAP Manufacturing Execution Suite (SAP ME, SAP MII, SAP PCo) DCS PLC MES Plant DB Plant Data Collection Plant Historian Wireless Integration LIMS SCADA / HMI Environmental Building Management Sensors Manual Data Entry Automatic Data Entry (Machine Connectivity) 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 19

20 Thank You Carlos Portillo EMEA Business Development LoB Manufacturing & Sustainability 2015 SAP SE or an SAP affiliate company. All rights reserved. Page 20

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