FRONIUS APPLYING THE INDUSTRY 4.0 PHILOSOPHY

Transcription

1 FRONIUS APPLYING THE INDUSTRY 4.0 PHILOSOPHY James Evans National Segment Manager Robotics FRONIUS UK Maidstone Road MILTON KEYNES

2 FRONIUS UK LIMITED Fronius East Kilbride Fronius UK HQ Milton Keynes 52 Employees

3 THE FRONIUS GROUP IN DETAIL R & D EMPLOYEES As we always want to be the leader, we employ 425 people in Research and Development. ACTIVE PATENTS TURNOVER Fronius achieved a turnover of 402 million euros in EMPLOYEES 3,239 people work in the 19 international Fronius subsidiaries worldwide. APPRENTICES The development of young talent is important to Fronius. We currently employ 122 apprentices. Innovation in figures: we currently own 864 active patents. / As of 31 st December, EXPORT Fronius supplies the world: we export 93.4% of our products. Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

4 THE SEEDS OF OUR NEW IDEAS 20 international Fronius subsidiaries Sales partners / representatives in more than 60 countries / As of September Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

5 OUR SITES IN AUSTRIA WELS STEINHAUS THALHEIM VIENNA SALZBURG SATTLEDT INNSBRUCK PETTENBACH Sales and service teams 5 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

6 WHERE WE MANUFACTURE CANADA / Mississauga CZECH REPUBLIC / Český Krumlov USA / Portage AUSTRIA / Sattledt, Pettenbach Wels, Steinhaus UKRAINE / Kiev / As of September Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

7 WHAT WE DO / We create new technologies and solutions for monitoring and controlling energy by shifting the limits of what is possible PERFECT CHARGING Economical, flexible, unique PERFECT WELDING We master the arc like no other SOLAR ENERGY We must revolutionise the energy supply of our planet 7 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

8 FRONIUS PERFECT WELDING

9 FRONIUS SOLAR ENERGY

10 FRONIUS PERFECT CHARGING

11 OUR PARTNERS Perfect Charging Perfect Welding Solar Energy 11 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

12 IND 4.0 EVOLUTION TIME LINE / Industry 4.0 and The Smart Factory are some of the terms used to describe the technological and social revolution that promises to change the current industrial landscape. / Industry 1.0 was the invention of mechanical assistance, / Industry 2.0 was mass production, pioneered by Henry Ford, / Industry 3.0 brought electronics and control systems to the shop floor / Industry 4.0 is peer-to-peer communication between products, systems and machines. THE INTERNET OF THINGS Creating a new business Eco System? 12 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

13 13 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

14 IND REQUIREMENTS FOR A WELDING SYSTEM 14 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

15 TECHNOLOGY STEPS IN WELDING Standard Inverter Digital Revolution Intelligent Revolution 15 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

16 16 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

17 What is the most complex and powerful communication network in the world? 17 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

18 NERVOUS SYSTEM 18 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

19 THE NERVOUS SYSTEM 19 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

20 20 Fronius International GmbH / first name last name / Titel of presentation / xx.xx.20xx - v02

21 INTELLIGENT SYSTEM 4.0 / interface to the outside world for / WeldCube / Remote Service / completely intelligent base / ready for new innovations / unknown possibilities intelligent control intelligent SPEED NET intelligence up to the torch body / stability directly at the arc / perfect iginition / higher welding speed / Ethernet as a standard 21 Product Launch 2015 / TPS/i Robotics

22 INTELLIGENT SYSTEM 4.0 / Fast interfaces for robot communication / Ethernet service port allowing remote diagnostics and service support from anywhere / Automatic component detection the system always recognizes which components are connected at any point in time, and warns of any incompatibilities. / This makes misaligned component choice nearly impossible. / Advanced Arc Characteristics as standard / TPSi now with 324 std synergic lines v 89 std TPS synergic lines / unknown future possibilities for Arc Engineers 22 Fronius International GmbH / TPS/i Robotics

23 INTERACTION BETWEEN MAN AND MACHINE A DISPLAY THAT SPEAKS YOUR LANGUAGE Full text display with no abbreviations, individual language selection INTUITIVE SAFE SELF-EXPLANATORY The system guides the user with descriptive texts and graphical instructions 23 QUICK AND EASY PARAMETER SETTING...using intuitive touch display and central push-turn controller Fronius International GmbH / TPS/i / V1.1

24 FEEL THE DIFFERENCE THE NEW PROCESSES STANDARD / Customary Fronius quality for short circuit and spray arcs ( TS/TPS) / Optimised for the most common material/shielding gas combinations PULSE / Well-known Fronius quality for pulsed arcs ( TPS ) / Optimised for the most common material/shielding gas combinations LSC Low Spatter Control / With penetration stabiliser function and Arc length Stabiliser / LSC root characteristics: High arc pressure for precise root weld formation / LSC universal characteristics: Control of short circuit breaks using faster process regulation meaning very low spatter even in intermediate arc ( globular ) PMC Pulse Multi Control / Increased process stability through precise regulation of burn off behaviour / Optimised pulse characteristic and improved ignition sequence / Better stability with reduced energy input / With penetration stabiliser function and Arc length Stabiliser 24 Fronius International GmbH / TPS/i Robotics

25 TPSI TORCH BODY - INTELLIGENT 4.0 READY / Stainless steel outer tube for maximum stability / Line for gas nozzle touch sensing is integrated as standard / Insulation for the torch body below the outer tube (no external insulation required) Torch Device ID Intelligent up to the front / Torch type is identified from the power source ( on screen ) / Temperature sensor Safety shutdown if torch coupling is too hot no overheating of the torch possible / Example: If gas- cooled torch body is mounted on a water-cooled hose pack, the system detects the fault - ready for WeldCube data sharing 25

26 TORCH DEVICE ID STORED DATA : / Torch description (e.g. MTB 500i W R) / Article number (e.g. 44,0350,3495) / Welding current (e.g. 500A) / Difference Single / Twin (e.g. Single) / Maximally allowed operation temperature 0-120C (e.g. 80 ) / Length, Height, Angle (e.g. L224, H86, 36 ) / Batch number (e.g xxxxxx-xxxx) / Project number (for customer specific torch bodies) / Testing date (e.g / 13:45) / Testing person (3-digit number, e.g. 127) 26

27 NEW POSSIBILITIES AND SOLUTIONS CONNECTIVITY 27 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

28 WELDCUBE 19 INDUSTRIAL PC UP TO 2TB DATA 28 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

29 WELDCUBE - for up to 50 power sources TPS/i TPS/i Data preparation WeldCube Desktop PC Laptop Minimum Browser Version IE10, actual Google Chrome,FireFox, Safari, TPS / MW / TT Tablet Smartphone DeltaSpot All new Fronius product / Hardware & Software together in one solution Plug & Play system for customer / Simple installation and implementation up to 50 power sources / Basic functions are monitoring of the production and quality / Self-explanatory visualization system with Web interface, no further installations necessary / Visualization of several power sources via data based storage / Reports and overviews over several, predefined machine groups & Report generation for creating customer specific screens / Records Protocol changes, tool for user rights administration & pre defined web interface for backup system / Special display for mobile devices Supports Android and IOS 29

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31 Weldcube Web Machine Overview 31

32 PRODUCTION OPTIMIZATION / Every production line is documented, HOW, WHAT, WHEN and WHERE anything happens / Special algorithms analyze and weight the events based on the rework costs / The customer gets an overview which station has the lowest productivity and recommendations for system optimization 32 Fronius International GmbH / Product Launch Perfect Welding 2015

33 PRODUCTION MONITORING / All system data will be recorded and can be viewed in many different reports / Consumption values (gas, wire, energy, ) / Error rates (timeouts, welding/section errors, ) / Availabilities (process duration, welding/section counts, ) 33 Fronius International GmbH / Product Launch Perfect Welding 2015

34 PRODUCTION CONTROL / Component data such as drawings, pictures, data processing, etc. will be imported into the weldcube database and linked with the welding data / These data can be processed automatically for component reports (e.g. costs per weldseam, costs per component) or automatic selection (ok or rework) 34 Fronius International GmbH / Product Launch Perfect Welding 2015

35 Weldcube Web surface Part report 35

36 Weldcube Web - JobView 36

37 Weldcube Web surface Welding Seam 37

38 38 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

39 Weldcube Web surface Statistics Function 39

40 WELDCUBE - SUMMARY Space to store all data for 50 machines working for one year Auto Back up to customer systems Cost analysis per seam wire / gas / energy / scrap rate analysis Quality control Weldoptimizer function defines the best performance parameters Live View allows remote users access to live weld data Alarms out of limits Alarm notifies users when problems occur FRONIUS TPSI AND WELDCUBE HELPING TO MAKE 4.0 REALITY 40

41 The Future has just begun! 41 Fronius International GmbH / Thomas Rott / Industrie 4.0 / xx.xx.20xx - v02

42 All information is without guarantee in spite of careful editing - liability excluded. Intellectual property and copyright: all rights reserved. Copyright law and other laws protecting intellectual property apply to the not otherwise marked content of this presentation respectively documents (texts, pictures, graphics, animations etc.). It is not permitted to use, copy or alter the content of this presentation for private or commercial purposes without express authorisation from Fronius.