2010 4월 15일박세종 / 이사. Siemens PLM Korea

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Jonas Sherman
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2 Teamcenter provides the backbone for unifying product and production lifecycles l Page 2 Feedback Loop

3 The most completed Manufacturing Portfolio Part Manufacturing Assembly Planning Plant Optimization Human Performance Page 3 April 20, 2010 Quality Planning Production

4 From Plan to Production - connecting virtual and physical worlds REQUIREMENTS MODELING PLANNING VALIDATION MANUFACTURING CHANGE MANAGEMENT AND KNOWLEDGE producing the part Virtual defining the plan Physical Page 4

5 Combining Siemens PLM CAM Software and Motion Control Systems The Leader in Productivity Speed with Confidence Excellence in Motion Control Productivity, Competitiveness and Profitability for our Customers: Right first time manufacturing Improved utilization of equipment Shorten time to productivity Meeting product quality targetst Page 5

6 Combining Siemens PLM CAM Software and Motion Control Systems Plano Bad Maroldsweisach Chemnitz Nanjing Erlangen Neustadt Cypress Facts about Siemens PLM Software in CAM: Over 25 years of market success Industry leader with 13.5% market share Over 40k+ industrial seats worldwide Munich Facts about Siemens Motion Control Systems: Market leader world wide, in Europe No 1, in Americas and Asia No 2 The innovation leader in Motion Control Page 6

7 PLM innovation to optimize the processes of the End Customer PLM and CAM optimize the design, engineering and manufacturing processes Motion Control and Drive Technologies are key drivers for highly efficient and precise production Machine Builders End Customers Aerospace Automotive Mold & Die Machinery Other Industries Page 7

Siemens PLM Software in CAM All in NX a Unified Solution Set Provides the NC programmer with full CAD

geometry is in NX (no need for a 3 rd party CAD application) Part, part assemblies s and fixtures

design and NC programming Machining simulation Excellent value, all-in packages Differentiators: Page

8 Siemens PLM Software in CAM All in NX a Unified Solution Set Provides the NC programmer with full CAD capabilities Modeling, assemblies, drafting Geometry editing Wide range of geometry types All geometry is in NX (no need for a 3 rd party CAD application) Part, part assemblies s and fixtures Machine tool assembly Enables concurrent product design and NC programming Offers highly integrated design and NC programming Machining simulation Excellent value, all-in packages Differentiators: Page 8 Wide range of capabilities Proven in depth functionality ty An integrated design through manufacturing solution

Three Automation Systems for Mechanical Engineering i The CNC System The Motion Control The Automation System System SINUMERIK Control systems for machine tools using different technologies (turning,

9 Three Automation Systems for Mechanical Engineering i The CNC System The Motion Control The Automation System System SINUMERIK Control systems for machine tools using different technologies (turning, milling, drilling, grinding...) Drive Platform Converters SIMOTION New Motion Control system for machines/solutions with high requirements for motion control. Integration of motion, logic and technology. SIMATIC The universal control technology for high-performance control and with Motion Control functions MICROMASTER SIMODRIVE MASTERDRIVES SINAMICS Actuators Page 9

10 From Plan to Production - connecting virtual and physical worlds producing the part Virtual defining the plan Physical Page 10

11 From Plan to Production - connecting virtual and physical worlds producing the part Right the first time manufacturing Improved utilization of equipment Shortened time to production Standardization of manufacturing resources Virtual Optimization defining the of plan manufacturing methods Meeting product quality targets Physical Page 11

12 From Plan to Production - connecting virtual and physical worlds Fixture CAM - NC Order Design programming CAD DNC Quality Measurement Design Resource Process Planning Work Instructions Virtual Separated departments Numerous functions Connected by process chains CNC Controller Machine Physical Page 12

manufacturing Improved utilization of equipment Shortened time to production Standardization of

13 CAM - CNC -a key process chain in part manufacturing Fixture CAM - NC Order Design programming CAD DNC Quality Measurement Design Resource Process Planning Work Instructions Right the first time manufacturing Improved utilization of equipment Shortened time to production Standardization of manufacturing resources Optimization of manufacturing methods Meeting product quality targets CNC Controller Machine Page 13

14 CAM - CNC Process Chain - typical issues Fixture CAM - NC Order Design programming CAD Optimized post processor? DNC Quality Measurement Design Resource Process Planning Work Instructions Error free NC program? Maximum machine tool value? CNC Controller Machine Effective use of advanced capabilities Page 14 Achieving desired machining quality?

15 CAM - CNC Connection -optimized i CAM / NC programming Fixture CAM - NC Order Design programming CAD DNC Quality Measurement Design Resource Process Planning Work Instructions A. Controller driven simulation B. Enhanced tool path processing C. Optimized CAM output for the Siemens Sinumerik Page 15 CNC Controller Machine

16 Standard Machine Simulation -attempts t to mimic i the controller Approximate kinematics and timings Incomplete simulation NX CAM CAM simulation di driver path driven machining simulation Standard simulation uses CAM software driver attempts to mimic controller Page 16

17 Controller Driven Machine Simulation -optimized i simulation in the CAM system Unique machine tool characteristics - from real controller Right first time manufacturing Improved utilization of equipment NX CAM Sinumerik VNCK Siemens Virtual NC Controller kernel Controller Driven machining simulation VNCK inside NX CAM a closer match to the shop floor Page 17

18 Enhanced tool path processing - Example: synchronized point distribution ib ti Before Optimized i d Synchronized Point Distribution - Out of step points on machine motion is consistent for adjacent passes adjacent passes Improved surface finish Page 18

NX CAM NC Operation Planning Sinumerik NC Review and Edit Sinumerik

19 Optimized CAM Output for the Sinumerik -output t of operations and cycles 2008 PL Release NX CAM Operation and Cycle Sinumerik ik Cycle NX CAM NC Operation Planning Sinumerik NC Review and Edit Sinumerik output with cycles Enables fast and easy and cycle based editing Page 19

20 C - Optimized CAM Output for the Sinumerik - correct parameter settings 2008 PL Release NX CAM machining i planning Sinumerik ik High Speed Settings Support CYCLE 832 for roughing, finishing, Sinumerik output Balance accuracy, speed & finish quality Page 20

21 CAM - CNC Connection -closing the process loop 2008 PL Release Fixture CAM - NC Design programming Order CAD DNC Quality Measurement Design Resource Process Planning Work Instructions Feed-back CNC to CAM CNC Controller Machine Page 21

22 CAM - CNC Connection -closing the process loop 2008 PL Release CAM Machine Closed loop feedback with real-time measurement and adaptive Close connection between programming g controller and CAM system Improved utilization of equipment Meet requirement specifications Enable secondary machining process Capture and improve best practices Page 22

23 CAM - CNC Process Chain -at tthe machine tool Fixture CAM - NC Design programming Order CAD DNC Quality Measurement Design Resource Process Planning Work Instructions Guaranteed collision free machining? CNC Controller Machine Operator training without wasting machining time? Minimum set up time on the machine tool? Page 23

24 A Key Process Chain - the shop floor end A virtual machine driven by real software Virtual Machine User interface 3D model Machine like the real reacts like the controller machine tool 3D simulation software CNC Controller Machine Controller user interface software Page 24 Controller core (kernel) software

25 The Virtual Machine - deliver the potential ti of your shop floor equipment Improved utilization of equipment Right first time manufacturing Shorten time to productivity Page 25

26 Today - Separate Virtual and Physical Worlds - disconnected d systems, processes and data Part design has been modified? Fixture CAM - NC Design programming Multiple data sources! Order CAD DNC Quality Measurement Design Separate niche applications! Resource Process Planning Work Instructions Which machine tool is this for? Wrong NC File! CNC Controller Machine Where is the tool? Is this the right tool list? Page 26

27 From Plan to Production - synchronized virtual and physical systems ERP & MES Virtual CAD Fixture Design CAM - NC programming Post Processing NC Program Checking & Editing DNC Quality Engineering Data Shop Floor Data Design Process Planning Resource Quality Work Instructions Setup CNC Controller Machine Physical Page 27

From Plan to Production - synchronized virtual and physical systems Virtual Synchronized virtual

Program Checking & Editing DNC Quality Engineering Data - Shop Floor Data Right the first time

Planning Resource Quality Work Instructions Standardization of manufacturing resources

28 From Plan to Production - synchronized virtual and physical systems Virtual Synchronized virtual & physical environments ERP & MES CAD Fixture Design CAM - NC programming Post Processing NC Program Checking & Editing DNC Quality Engineering Data - Shop Floor Data Right the first time manufacturing Improved utilization of equipment Shortened time to production Design Process Planning Resource Quality Work Instructions Standardization of manufacturing resources Optimization of manufacturing methods Meeting product quality targets Setup CNC Controller Physical Machine Page 28

29 Single Source of Information -maximum availability of critical data Virtual Physical CAD Fixture Design CAM - NC programming Post Processing NC Program Checking & Editing DNC Quality Data Data Data Data Data Product Process Resources Plant Data Data Data Data Design Process Planning Resource Quality Work Instructions Setup CNC Controller Machine Page 29

30 Shop Floor Connection - Integrated t CAM Data & Resource CAD CAM - NC programming Product Process Resources Plant Resource Page 30

31 Shop Floor Connection - Integrated t Resource Manager Full classification system Supplied cutting tool library > 30,000 tools in catalog Sandvik Kennametal Walter Titex Page 31

32 Shop Floor Connection - Resource Manager and tool inventory Product Process Resources Plant Resource Setup CNC Controller Machine Page 32

devices Barcode reader Chip reader (Balluf) Setting Station Ethernet; TCP/IP

33 Shop Floor Connection - tool inventory management Data planning functions & Statistics inventory (location, remaining tool life) Connection to shop floor devices Barcode reader Chip reader (Balluf) Setting Station Ethernet; TCP/IP Gross / net requirement setting station Loading list with actual data 840D / 810D Page 33

34 Shop Floor Connection - DNC connection with closed loop CAM - NC programming Post Processing DNC Product Process Resources Plant Setup CNC Controller Machine Page 34

35 Shop Floor Connection - DNC & NC program management & transfer DNC - NC Program Central NC program management and archiving NC program transfer via SINUMERIK operator panel or DNC computer NC Program comparison Connection of different CNC controllers Configurable user profiles and functions Ethernet TCP/ IP Industrial Ethernet Page 35

36 From Plan to Production - connecting virtual and physical worlds Virtual Physical CNC optimized i Planning and shop CAM system synchronized Common data backbone Optimized CAM to CNC connection Maximized machine tool utilization Right the first time manufacturing CAD Fixture Design CAM - NC programming Post Processing Improved utilization of equipment Shortened time to production NC Program Checking & Editing Standardization of manufacturing resources Optimization of manufacturing methods Meeting product quality targets Product Process Resources Plant Process Resource Quality Work Setup CNC Machine MDesign ti Planning d t lit t Instructions t Controller DNC Quality Page 36

Background Information

Industry Sector Industry Automation Division July 5, 2013 Background Information EMO 2013 Siemens PLM Software Product Lifecycle Management Software Solutions (PLM) Siemens offers a range of applications