SIMATIC PCS 7 Process Control System New Perspectives for Increased Productivity 2005 Highlights. simatic PCS7

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1 SIMATIC PCS 7 Process Control System New Perspectives for Increased Productivity 2005 Highlights simatic PCS7

2 PROCESS FIELD BUS Performance, Flexibility, Scalability, Security. Ready for new challenges. With the best SIMATIC PCS 7 ever. The innovative SIMATIC PCS 7 process control system offers integrated and homogeneous automation solutions for all industrial sectors. Its conception and architecture enable you to operate a plant costeffectively and efficiently over the entire life cycle, from planning, engineering, commissioning and training to operation and maintenance. In addition to process control tasks in the main production process, SIMATIC PCS 7 also covers the complete automation of all secondary, upstream and downstream processes such as waste water treatment or the distribution of power to a production location. As a state-of-the-art process control system, SIMATIC PCS 7 forms an integrated and homogeneous all in one system with typical process engineering features. The new SIMATIC PCS 7 version V6.1 even more powerful, even faster The V6.1 version is the result of consistent development and extension of the process control system to now include functions such as integrated asset management and OS web. Ease-of-use and usability have been expanded working with SIMATIC PCS 7 has become even easier and more intuitive. Compile and download times have been reduced so that small configuration modifications can be entered into the system more quickly. SIMATIC PCS 7 Setting a new Standard of Integration! Enterprise Resource Planning Office LAN Ethernet Office LAN SIMATIC PCS 7 BOX OS/ES OS/ES (Single Station) OS Single Station (Multi-VGA) Engineering Station ES/ Maintenance Station SIMATIC PDM Engineering Toolset OS Clients/ SIMATIC BATCH Clients/ SIMATIC Route Control 7/ OPC Server INTERNET Internet/ Intranet MES SIMATIC IT Production Suite INTERNET Specification Management SIMATIC IT Interspec OS LAN Gigabit/ Fast Ethernet Box PC OS Server (redundant) Batch Server / Route Control Server (redundant) Industrial Ethernet / Fast Ethernet PROFIBUS DP GAMMA instabus DP/AS Interface DP/EIB Interface AS 417 AS 416 AS 414 PROFIBUS DP DP/PA Link ET 200M Ex-I/O HART OS PROFIBUS PA OP PROFIBUS DP AS 414FH AS 417FH DP/PA Link ET 200M Fail-Safe ET 200M AS 414H AS 417H PROFIBUS DP PROFIBUS RS 485-IS ET 200iSP PROFIBUS PA ET 200X ET 200S

3 Highlights of the new version at a glance: Integrated plant asset management OS web functionality for direct access to the process via Internet/intranet Central archive server Optimized engineering system Gigabit plant backbone ET 200iSP decentralized periphery for use in hazardous areas New application options for the SIMATIC PCS 7 BOX New licensing options (floating, single, rental) for increased flexibility Improved security (online virus scan, port limitations, user manual) Windows XP and Server 2003 in addition to Windows 2000 SIMATIC BATCH now also for SIMATIC PCS 7 BOX SIMATIC PCS 7 Asset Management for innovative maintenance strategies Asset management includes the administration and management of the process control facilities of a technological plant. The goal is to maintain or increase the value of the plant through error diagnostics and correction as well as preventative and anticipatory maintenance and servicing. A central new feature of version 6.1 is the plant asset management tool. Innovative maintenance strategies can be optimally implemented with the industry-neutral optional package of SIMATIC PCS 7 Asset Management. Detailed diagnostics of all process control components reduces downtimes in case of events. Anticipatory maintenance via system-based diagnostics and service requirements minimizes loss of production due to unplanned downtimes. Complete traceability and documentation of status changes and maintenance orders provide the basis for statistical evaluations. Ethernet LIMS SIMATIC IT Unilab PIMS SIMATIC IT Historian ET 200M with CP 341 Modbus, serial interface DP/PA Link PROFIBUS PA Y-Link COx, NOx,... 3

4 SIMATIC PCS 7 Asset Management is seamlessly integrated into the SIMATIC PCS 7 process control system and runs in parallel to the plant automation. No additional hardware or software tools are required. Plant operating and maintenance staff use the same SIMATIC PCS 7 tools and user interfaces with information filtered and edited individually for each task. This eliminates significant additional engineering costs. The entire hardware structure of the process control system is hierarchically displayed at the maintenance station. The automatic generation of hierarchical diagnostic images reduces both engineering costs and maintenance costs, for example when changes need to be made in the plant. Differentiated access control ensures unambiguous identification and prevents faulty interventions. With SIMATIC PCS 7, all components that can be diagnosed, e.g. PCs, bus components, automation systems and the complete decentralized periphery such as I/O modules or intelligent field devices are integrated into the Asset Management. Thus, all process control components of the plant can be monitored online and in real time, enabling evaluation of their current status. A consistent symbolic representation of all assets minimizes misinterpretation, ensures unambiguous identification and reduces search efforts. The system supports maintenance staff in decision-making, e.g. by suggesting service requirements or alarms. SIMATIC PCS 7 Asset Management can be used for all systems ranging from a laboratory system to a complex plant. Depending on the system architecture of the plant, the maintenance station can be flexibly implemented on the basis of The Client-Server architecture The SIMATIC PCS 7 Single Station, integrated with the OS operator station or The SIMATIC PCS 7 BOX The implementation of the asset management system is based on international standards such as the requirements of NAMUR NA 64 Status messages of field devices and NE91 Plant asset management. With SIMATIC PCS 7 Asset Management, anticipatory maintenance, repairs and servicing can be easily and effectively integrated into process management. Thus, loss of production can be minimized and expensive downtimes reduced. 4

5 SIMATIC PCS 7 Web operating and monitoring the process easily via Internet/intranet With large distributed plants or interconnected plant facilities, direct online access to the process is possible only to a limited extent. With SIMATIC PCS 7 Web you can now control the process via Internet/intranet. This tool provides access to the PCS 7 OS web server from any commonly available PC using the Internet Explorer. This enables you to monitor processes and, depending on the user authorization, intervene directly if required from anywhere in the world. SIMATIC PCS 7 Web consists of: SIMATIC PCS 7 OS web server Can be installed and configured on a SIMATIC PCS 7 OS client PC. SIMATIC PCS 7 web clients For access via the Internet Explorer to the project data provided on the PCS 7 OS web server without any additional software. Plus, the system automatically converts the selected images, thus requiring only a minimum of engineering effort. User-specific passwords, firewalls and individual application concepts protect the system from unauthorized interventions. SIMATIC PCS 7 can be installed easily and quickly via download or from a CD. Up to 50 PCS 7 web clients can simultaneously access a SIMATIC PCS 7 OS web server enabling remote control from various locations. SIMATIC PCS 7 Operator Station safe process management through integrated alarm processing Sudden alarm messages, for example, in the case of sensor failures or commissioning of plant parts during ongoing operation, can significantly disturb the operator and cause misinterpretation or even faulty reactions. Ease-of-use: the alarm processing functionality integrated in SIMATIC PCS 7 OS has been greatly improved. Now the operator can even more efficiently Recognize blocked measuring points throughout the system Trace exactly when and by whom specific measuring points were blocked or released Quickly identify the critical measuring point through loop in alarm and react accordingly. Worldwide and safe access to the plant using modern web technology SIMATIC PCS 7 web client Modem LAN intranet Web server in a SIMATIC PCS 7 client LAN intranet Terminal bus System bus 5

6 Central archive server for easy handling of valuable archive data Large, complex plants in particular generate a lot of archive data on a daily basis which needs to be available for an extended period of time. The new SIMATIC PCS 7 version V6.1 supports a central archive server for storing and managing process data, messages and events as well as batch data of up to 12 servers or server pairs. This central management of archive data simplifies handling, saves costs and enables the long-term backup of production data. For small plants with up to 3 redundant OS servers and one redundant batch server, the StoragePlus V1.1 is a cost-effective alternative. Gigabit Ethernet technology for industrial Ethernet flexible communication for large plants The new gigabit technology based on the SCALANCE X414-3E or X208 modular switches and 8-wire electrical (twisted pair) or optical cabling technology from SIMATIC NET enables powerful communication performance, especially for very large plants with extensive quantity structures and wide communication networks. The plant and terminal bus can also be implemented in redundant optical gigabit ring technology. The SCALANCE X414-3E has two gigabit Ethernet ports for connecting the switches with each other. An integrated redundancy manager for monitoring the network function recognizes the failure of a transmission line or a switch in the ring and activates the substitute line within 0.3 seconds. New Ex remote I/O ET 200iSP for use in hazardous areas The new ET 200iSP was developed especially for the process industry and for use in hazardous areas. The redundant power supply and a redundant PROFIBUS connection in particular fulfil the requirements regarding increased availability. The new ET 200iSP is based on a modular, intrinsically safe peripheral device with degree of protection IP30 that is designed for up to 32 electronic modules and transmission rates of up to 1.5 Mbit/s. All Zone 1 modules can be replaced without tools during ongoing operation (hot swapping). This also applies to online extensions and re-parameterization. The permanent wiring makes it particularly easy to replace modules. The comprehensive spectrum of modules also includes modules that support HART devices. SIMATIC PCS 7 BOX new application options The SIMATIC PCS 7 BOX is a compact PC-based process control system developed as a low-cost solution for small process applications and systems, such as pilot plants, laboratories or package units. Together with SIMATIC PCS 7 Asset Management, the SIMATIC PCS 7 BOX can now also be used as a maintenance station. This makes it possible to implement innovative maintenance strategies at low costs even for small applications. The SIMATIC BATCH with up to 150 batch process objects can also be used. For small batch processes, SIMATIC PCS 7 BOX is a cost-effective alternative. Bus topologies and technology can be adapted flexibly to your specific plant requirements. 6

7 Design and Engineering Operation Modernization and Upgrade Installation and Commissioning Maintenance Exceeding the Requirements of the Process Automation Market SIMATIC PCS 7 a true modern DCS Human Machine Interface (HMI) Multi-user HMI components Large quantity frameworks Client-server architecture Redundancy Online modification Worldwide access via Internet/intranet Controllers, I/O modules, I/O Hot swapping (insertion and removal of modules during operation) Extension/modification during operation I/O modules for hazardous areas Redundancy (controller, modules and PROFIBUS) Integrated fail-safe technology Integration of intelligent field devices/drives Communication Fast Ethernet and PROFIBUS DP/PA Fiber optic switching technology Redundancy (system bus and field bus) Online expandability Engineering Central, system-wide high-performance engineering system Bulk engineering with import/export functions Comprehensive, efficient engineering with graphic and PCS-oriented tools Central parameterization of intelligent field devices using the integrated SIMATIC PDM engineering tool Software simulation and testing Tracking function Distributed parallel engineering Asset Management Central, system-wide visualization, diagnostics and maintenance of all process control components Overview of the entire maintenance workflow Complete traceability and documentation of status changes and maintenance orders Batch Equipment-neutral recipes Hierarchic recipes according to ISA S Scalable from small to very large plants single-user system or in client-server architecture Redundancy 21 CFR Part 11, Audit Trail, access protection, electronic signature Full integration in HMI system and in the engineering systems 7

8 Current information about SIMATIC PCS 7: Web support: Interactive online catalog: Prozessautomatisierung: Subject to change without notice 03/05 Order No. E20001-A211-P280-X-7600 Printed in Germany Distributed by C8988 MK.AS.PS.XXXX WS Siemens AG 2005 SIMATIC is a registered trademark of Siemens. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners. Siemens AG Automation and Drives Industrial Automation Systems P.O. Box Nuremberg Germany The information provided in this brochure contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.