Precision CNC Machining Complex Parts for Critical Applications

Transcription

1 1 Precision CNC Machining Complex Parts for Critical Applications AS9100 Rev D Certified ITAR Compliant DUNS: CAGE Code:. 855Z8 DLA Registered MIZA Business Company

2 Champion Caliber Components from a Champion Caliber Team Our History Roush Yates Manufacturing Solutions is a subsidiary of and supplier to Roush Yates Engines, exclusive builder of Ford Engines for NASCAR. 1, Engines Annually Combined Wins Race Teams Countries Roush Yates Manufacturing Solutions, LLC (RYMS) was formed in 2003 to serve the machining needs of other industries. Since then, RYMS has leveraged the experience and culture of winning to evolve into a worldclass provider of machined parts. Our roots are in auto racing, but we produce machined parts for many other industries.

3 3 What We Do Roush Yates Manufacturing Solutions specializes in manufacturing complex parts often used in critical applications. We supply the aerospace, defense, automotive and other high-tech industries globally. Machined Components, Sub-Assemblies & Assemblies Rev D

4 4 DFM Assistance We bring end-to-end capabilities Laser, CMM, Inspection Prototyping RYMS is more than a machine shop. Leverage our equipment, capacity and expertise for your next project. Design for Manufacturing (DFM) Senior level design assistance Reduce costs and improve performance Manufacturing CNC Milling CNC Turning Swiss Screw Machining Assembly FAI Quality Documentation Prototyping Rapid Prototype Manufacturing 1-6 week lead times Assembly Dedicated resources Electro-mechanical assembly CNC Manufacturing Inspection and Documentation FAI Documentation Statistical Process Control Document & Design Control Management Medium and High Volume Production Runs Robotic technology Automation integration

5 5 We bring operational excellence Our Quality Policy Execute Lean Principles RYMS is a precision CNC manufacturer dedicated to meeting or exceeding our customers requirements and expectations. We are dedicated to continually improving our processes and the effectiveness of our Quality Management System. This commitment to excellence is endorsed and implemented by all employees, at all levels throughout the organization and is reviewed periodically to ensure its continuing suitability and effectiveness. Drive Cost Reduction Robust AS9100 D Quality Systems Demand Clear understanding of Customer Requirements Capacity Actionable plans for current & projected growth Buffer Strategy For manufacturing variations Quality Robust Systems & Metrics driving 1 st pass yields Vetted Supply Chain Delivery > 96% Input Materials Sharing Demand Expectations with suppliers WIP Tracking Production tracking and scheduling. Transparent Interactions

6 RYMS Shop Floor RYMS Headquarters 6 State of the Art Facility 90k Square Feet Machine Tools Employees Rev D Diverse Workforce We re proud of our employees. They re our greatest asset. They bring extensive experience from the aerospace, defense, auto racing, power generation and other high-tech industries. Location RYMS fully climate controlled headquarters are located in Mooresville, North Carolina, near Charlotte and Statesville. We invite you to visit! Roush Yates Manufacturing Solutions 112 Byers Creek Road Mooresville, NC 28117

7 Investing today for a stronger tomorrow 7 Today, RYMS has 40 CNC machine tools, including quality equipment. We re constantly evaluating new technologies that will improve our quality and capabilities. We also look for equipment that provides a better strategic fit with our customers businesses both today and tomorrow. 3 & 5-Axis Vertical Milling 4-Axis Horizontal Milling 6-Axis Mill Turning 3-Axis Turning 18 Machines 4 Machines 6 Machines 10 Machines 64 x 32 x x 29 x X 70 in length Max Chuck Dia x 50 x x 22 x X 39 in length Max Length x 40 x 30 Swiss Screw 20mm x 10

8 8 Our Latest Addition Haas VF-11/50 CNC Vertical Mill 120 x 40 x 30 Travels k 30+1 Taper Axis RPM Tool Capacity The Haas VF 11/50 is well suited to high material removal rates, no matter what kind of cut we re taking. It is equipped with an upgraded feature package that includes a side-mount tool changer, chip auger, programmable coolant nozzle, and remote jog handle.

9 9 Materials & Secondary Processes RYMS utilizes a wide variety of materials to manufacture in both prototype and production quantities. We work with standard material forms and also machine parts from castings and forgings. Materials Utilized Titanium Inconel CRES Alloy Steel Secondary Processes Super Finishing Polishing Media Blasting Vibratory Media Wasp Alloy Brass Aluminum Cobalt Chrome Surface Coatings Heat Treatment Laser Marking Assembly Composites Copper Beryllium Plastics Non-Destructive Testing

10 10 Examples of our work: Seat Interior Component Industry: Aircraft Interiors Primary Process: 5 axis machining Material: Aluminum Tolerance: +/-.005

11 11 Manifold Industry: Fluid Control Primary Process: 7 axis mill turn Mori NT Material: Aluminum Tolerance: +/-.002

12 12 Cylinder Head Industry: Automobile Primary Process: 5 axis simultaneous surfacing Material: Aluminum Casting Tolerance: +/-.001

13 13 Spacer Ring Industry: Aerospace Primary Process: 3 Axis CNC Vertical Mill Material: CRES Tolerance: +/-.002

14 14 Seat Tray Industry: Aerospace Primary Process: 5 axis milling Material: Aluminum Tolerance: +/-.005

15 15 Alternator Housing Industry: Automotive Primary Process: 5 axis CNC Milling Material: 7075 Aluminum Tolerance: +/-.001

16 16 Fluid Fitting Industry: NASCAR Primary Process: 7 axis mill turn Material: Aluminum Tolerance: +/-.002

17 17 Bracket Industry: Automotive Primary Process: 3 axis milling Material: Aluminum Tolerance: +/-.003

18 18 Best in Class Systems We re committed to quality Consistent application of quality standards AS9100 Rev D Certified ISO 9100:2008 Certified Zero defects focus Rev D Best in Class Metrics Our Goals We re committed to on-time delivery On-time delivery target of 100% Lead times of 8 weeks or less Robust master scheduling Rate readiness Business Continuity Planning 100% Quality Parts 100% On-time Delivery

19 19 RYMS ensures the perfect part By using the right engineering tools, IT systems, CMMs, optical systems, & metrology software Engineering & IT Software Pro/Engineer CAD SolidWorks CAD Master CAM GibbsCAM Partial Metrology Equipment Nikon Altera CMM Brown & Sharpe CMM Global Brown & Sharpe Optical Comparator Zeiss Surfcom 130 A In addition, RYMS has a Non-Destructive Testing Lab

20 Key Business Metrics 20 RYMS sets high goals, plans, executes, measures, and and adjusts always striving for perfection. YES 98.5% 97% 96% Customer Satisfaction Quality Parts On-time Delivery Price Competitive CUSTOMER SATISFACTION AS9100 REV D QUALITY ON-TIME DELIVERY PRICE COMPETITIVE Customer satisfaction is the We re committed to providing parts We work hard to ensure parts are It is all about adding value to our cornerstone of our business. We and services that meet or exceed delivered on-time and communicate customer s projects. We work very work hard to deliver what is promised technical requirements. Every RYMS throughout the process - eliminating hard to be price competitive and and meet or exceed expectations. employee is committed to quality. disruptions and supply bottlenecks. supply superior value through communication and preparation..

21 21 Diverse Customer Base Though our roots are in automotive, we re quickly penetrating other markets. Diversification Plan & Preparedness INDUSTRY SEGMENTS Aerospace - AS9100 Rev D Certification Small to medium size parts for propulsion, landing gears, controls and avionics Internally threaded fastening components Defense - ITAR Compliance 50% Automotive 22% Aero & Defense Variety of components for military & defense DLA & Tier 1, Tier 2 engagement Automotive Ford 17% Industrial Cylinder head manufacturing from billet or castings Engine components >75% of Ecoboost and FR9 race engines are touched by RYMS 11% Other Hi-Tech

22 Key Customers / Growth Analysis 22 RYMS has achieved preferred supplier status at these great companies! Financially backed by our parent, Roush Yates Engines, RYMS is poised for growth. Our robust diversification strategy and focus on LTAs with customers in aerospace, defense and other high-tech industries are yielding results

23 RYMS Corporate Partners 23 Our Corporate Partners Industry leaders working together to give you a competitive advantage RYMS Partner Categories Manufacturing Materials Technology Metrology Workholding Training Collaboration with other industry leaders creates a competitive advantage and gives us access to a broader range of resources and expertise These relationships provide unique benefits to the manufacturing process.

24 24 Roush Yates Manufacturing Solutions, LLC 112 Byers Creek Road Mooresville, North Carolina AS9100 Rev D Certified ITAR Compliant DUNS: CAGE Code: 855Z8 Contact Us Bob Ucman, VP of Manufacturing Mark Hatley, Production Manager Tom Johnson, Logistics Manager E: bucman@roushyates.com Richard Ockers, Quoting Specialist E: mhatley@roushyates.com E: tjohnson@roushyates.com O: x 4030 E: rockers@roushyates.com O: x 4026 O: Office: x 4147 M: O: x 4034 Chad Johnson, Quality Manager Bob Pisano, Vendor Development Mitch Miller, General Manager E: cjohnson@roushyates.com E: bpisano@roushates.com E: mmiller@roushyates.com O: x 4112 O: x 4028 O: x 4027 MIZA Business Company.