DF2 - Getting Started with OMAC PackML for Packaging Machines Presented by Brian McKittrick & Mike Pieper Manufacturing in America March 15, 2018

Transcription

1 DF2 - Getting Started with OMAC for Packaging Machines Presented by Brian McKittrick & Mike Pieper Manufacturing in America March 15, 2018

2 Before we start A Penny for Your Thoughts At the end of the session, share your feedback via MiA App - and get a chance to win tickets to the Detroit Tigers baseball game!

3 Seminar Description: is an industry technical standard for the control of packaging machines. Siemens automation software and hardware products are the perfect fit for and make implementation very easy. Join us for this educational seminar where you will learn about the OMAC organization, the benefits of using the standard, and how take advantage of this standard in the Siemens Digital Enterprise.

4 Agenda: Overview on the OMAC organization OMAC s Mission & Structure Learn the benefits of for OEMs, End Users & System Integrators What is OPC/UA? How is part of the IIoT strategy

5 What is OMAC? OMAC is formed as The Open Modular Architecture Controls User s Group to provide an organization for companies to work together OMAC changes its name to the Organization for Machine Automation and Control to better reflect the broader mission and scope of its on-going activities. OMAC brings together leading manufacturers representing End-User Manufacturers, OEM Machine Builders, System Integrators, Technology Providers, and Non-Profit / Government Agency organizations to address issues that confront global manufacturing today. PMMI (Association for Packaging and Processing Technologies) is a partner organization. OMAC aims to collectively derive common solutions for both technical and non-technical issues in the development, implementation, and commercialization of open, modular architecture control technologies.

6 Who is OMAC? OUR MISSION OMAC is dedicated to advancing manufacturing capabilities and efficiencies through identifying common problems, standardization, and improvements to processes that positively impact the way companies do business. OMAC is the global organization for automation and manufacturing professionals, including end-users, machine builders, and technology providers. Membership is open to organizations and individuals from industry. OUR VISION OMAC will be the premier global organization providing collaborative leadership and expertise for machine automation in manufacturing which enable members to achieve higher performance, quality, and reliability.

7 Who is OMAC? Our Core Values Leadership in fostering collaboration of end-users, machine builders, and technology providers Resource for manufacturing industry Global engagement Standards-based architecture Higher performance, quality, and reliability Social responsibility Our Objectives Expand the body of knowledge for effective application of machine automation and control in manufacturing. Promote awareness of the value of OMAC and the value of automation and innovation in manufacturing. Provide compelling value which encourages membership and participation. Ensure the long-term viability of OMAC as an effective advocate for advancing manufacturing capabilities. Promote awareness of the OMAC standard ISA-TR commonly known as and the /OPC UA companion specification

8 Standard has been refined through implementation v2.2 released, 10 state model v3.0 released, 17 state model Current template created using Standard OMAC template available for download PackSpec Template released, v1.0 ISA TR , Edition 2, October 11, 2015 Machine and Unit States: An Implementation Example of ANSI/ISA ISA-TR , Edition 2, released First versions of current template are created Various revisions and executions across multiple projects ISA- TR Released Various revisions and executions across multiple projects OPC/UA Companion Specification moved to status of Release Candidate ISA International Society of Automation OMAC Organization for Machine Automation Control TR Technical Report

9 OMAC Structure OMAC-Structure OMAC Board Technical Advisory Board as per election Brian McKittrick Chair Work-Groups Work-Groups Manufacturing WG (Machine Tool Based) Packaging Workgroup Sub-Groups Sub-Groups Sub-Groups OPC UA WG Machine Tool Orientated TR88 PackSafety & PackConnect OPC UA Packaging Companion Stand. Sub-Groups Sub-Groups Make2Pack PackLearn Training Common Syllabus

10 OMAC Work Groups TAB - The primary purpose of The OMAC Technical Advisory Board is to advise the OMAC Board of Directors (on the organization s technical direction, strategy, objectives and goals. Brian McKittrick Siemens OMW - Our primary objective is to create an environment that maximizes the machine automation choices of end-users and OEMs, and increases their flexibility through greater openness and interoperability. To ensure that this goal becomes a win-win situation, we work with CNC controller vendors, CAD/CAM suppliers, and CNC OEMs to encourage their support of OMW Connect and Manufacture standards and best practices. Rich Morihara Boeing OPW - The objective of the OMAC Packaging Workgroup (OPW) is to maximize the business value of packaging machinery by improving automation guidelines and standards. This will lead to improved flexibility, improved capability, and reduced system integration costs. Uwe Keiter Lenze Lee Smith- Mettler Toledo

11 Workgroup Leaders and Advisors Rich Morihara Boeing Manufacturing Chairman Uwe Keiter Lenze Packaging Chairman Lee Smith Mettler Toledo Packaging Co-Chairman Tom Egan PMMI Advisor to the Board Jack Aguero Aguero Associates Advisor to the Board Brian McKittrick Siemens TAB Advisor Brent Meyer Brent Meyer Communications Marketing Advisor

12 OMAC Board Members Paul Redwood President, Church & Dwight (EU) Spencer Cramer Secretary, ei3 (TP) Darren Elliott Rockwell (TP) John Kowal B&R (TP) Jay Joyner P&G (EU) Ron McDonald Nestle (EU) Open (EU) Open (OEM)

13 OMAC Member Companies

14 OMAC Member Companies

15 (Packaging Machine Language) = standardized machine control Industry Standard ISA TR (2008/2015) Software design methodology that leads to: Common operational look & feel between equipment Defines operational state of a machine Provides for operational modes Standard information to/from machines (PackTags) Modular coding for re-application libraries and Make2Pack Applicable to other types of machine systems

16 - provides a standard platform for automating manufacturing Packaging Machine Language Industry standard (ISA TR ) Production Maintenance, Manual ISA TR OMAC mode manager ISA TR OMAC state diagram Execute, Held, Suspended Modes Which state? How long in state? Alarm Events? KPI s? States PackTags

17 - Machine Integration Before Look familiar?

18 - Operational Consistency f State Machine State Machine State Machine Packtags Packtags

19 - Machine Integration After It s about time!

20 - Line Integration Current Production Lines Mixed code & data Replace with

21 - Line Integration Horizontal Integration Peer Linear Supervisory Star Line PLC Central HMI

22 - Line Integration Enterprise Vertical Integration OEE, MES, ERP Line PLC Central HMI

23 Collaboration with OPC Foundation to define and implement an open communication protocol OPC UA provides a vendor agnostic solution to communicate states, modes and PackTags to any machine Creation of OPC UA Companion Specification for.

24 Key benefits: A win-win-win-win! Machine Builders Drives common user specifications Promotes modular designs Improves code reusability Improves machine supportability Protects intellectual property Technology Providers System Integrators Facilitates market requirements Drives technology innovation Improves product & application supportability Reduces application customization Reduces equipment integration time Improves integration supportability Allows focus on value-added tasks End Users Improves speed to market Consistent data and control structure for horizontal & vertical integration Reduces system integration cost, time, and variability Reduces asset, system life-cycle cost, MTTR, etc.

25 : part of your IIoT strategy Industrial Internet Consortium IIC Smart Factory Task Group OMAC (TR ) PackSpec PackConnect MTConnect OPC Foundation OPC-UA PLCopen OpX Leadership Network

26 : Business Benefits OMAC = ISA TR Packaging, yes, but manufacturing to baggage handling End user benefits Integrator benefits OEM benefits Enabling Industrial Internet of Things

27 OMAC & OPC-UA Demonstration OMAC booth Las Vegas 2017 OMAC booth Dusseldorf 2017

28 OMAC Training Learn to code MAY 21 Chicago Marriott O'Hare Join OMAC and Siemens for a full day of Coding and Programming Training Hands-On Sessions will include programming in a small class setting for focused, individualized attention 8:00am 3:30pm Rate - $350 ($250 for OMAC members)

29 Summary: 1 Overview on the OMAC organization OMAC s Mission & Structure Learn the benefits of for OEMs, End Users & System Integrators What is OPC/UA? How is part of the IIoT strategy Questions?

30 How did we do? Share your thoughts to win! Got 1 minute? Rate this seminar via MiA App for a chance to win Detroit Tigers tickets:

31 Seminar Slides After MiA, seminar slides will be available at:

32 Biography Support Personnel for OMAC (USA) Brian McKittrick F&B Global Account Manager 25 years of experience, 16 with Siemens Lives in Milwaukee, WI, USA Graduated from Cardinal Stritch University with a bachelor s degree in Business Management. Involved in OMAC since 2016 Supports manufacturing companies in enhancing the flexibility and efficiency of their manufacturing processes and reducing the time to market of their products. Chair for OMAC Technical Advisory Board (TAB) Promotes OMAC acceptance at customers in the US and globally. Mike Pieper F&B Packaging Industry Manager 26 years of experience, 18 with Siemens Lives in Cincinnati, OH, USA Graduated from University of Cincinnati with a bachelor s degree in Electrical Engineering Technology Technical Account Manager for global F&B EU s - Constellations Brands, Mars, P&G while also providing expertise for Packaging OEM s. Involved member of OMAC since 2002 Active in numerous sub-teams, to include:, Make2Pack, & PackConnect Contributing author in the ISA TR documents Actively works with global EU s and OEM s with specifying, using, & implementing OMAC and Siemens F&B s Plant Wide Automation (PWA) solutions.

33 Questions? Brian McKittrick Food & Beverage Global Account Manager Milwaukee, WI Phone: +1 (262) Mike Pieper Food & Beverage Packaging Industry Manager Cincinnati, OH Phone: +1 (513)