Securing the Digital Thread In Connected Manufacturing

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Clarence Jenkins
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1 Securing the Digital Thread In Connected Manufacturing Chris Borneman VP & CTO Software AG GPDIS_2017.ppt 1

Chris Borneman Software AG CTO covering Aerospace & Defense and Federal 20+ years as CTO/CIO 10 years as Exostar CTO Internet since 1994 Manufacturing/Industrial Focus Interest areas include

2 Chris Borneman Software AG CTO covering Aerospace & Defense and Federal 20+ years as CTO/CIO 10 years as Exostar CTO Internet since 1994 Manufacturing/Industrial Focus Interest areas include Factory of the Future/Industry 4.0, Digital Thread, IIoT, Additive Manufacturing Eclipse Hunter Tsali Notch Vineyard Madisonville, TN 2 min 38 seconds totality August 21, 2017 GPDIS_2017.ppt 2

3 Digital Thread Communication framework for integrated view and connected data flow of product s data throughout its lifecycle Ability for accessing, integrating, analyzing, and transforming data from disparate systems into actionable information throughout the product lifecycle GPDIS_2017.ppt 3

4 NotPetya Strikes Merck says cyber attack halted production, will hurt profits More industrial IoT cyberattacks expected GPDIS_2017.ppt 4

5 2017 Data Breach Investigations Report from Verizon GPDIS_2017.ppt 5

6 Lessons Learned from NotPetya and others Quarantine & inspect software updates predeployment Phishing/attachments still a risk Ensure patch level and end point security is up-to-date Avoid flat networks Avoid file share (SMB) integration Isolate other common services such as DNS Develop a pervasive, segmented integration strategy Carefully plan our IT, OT, and IIoT integration GPDIS_2017.ppt 6

IT vs OT IT Entire spectrum of technologies for information processing, including software, hardware, communications technologies and related services.

7 IT vs OT IT Entire spectrum of technologies for information processing, including software, hardware, communications technologies and related services. In general, IT does not include embedded technologies that do not generate data for enterprise use. ERP, PLM, MRO, Purchasing, Inventory, HR OT Hardware and software that detects or causes a change through the direct monitoring and/or control of physical devices, processes and events in the enterprise. MES, MOM, LIMS, SCADA GPDIS_2017.ppt 7

8 As Is Approach and Challenges ERP Training Records QMS Purchasing Inventory Mgt RCM Document Mgt CAPA Production Planning PLM MRO LIMS MES Energy Mgt SCADA Multi-Protocol Gateway Process Historian Predictive Model Creation IoT POC 1 IoT POC 2 Machine Data PLC PLC GPDIS_2017.ppt 8

9 Avoid Point-to-Point Integration, Expand Pervasively GPDIS_2017.ppt 9

Microservices Pervasive Integration Edge Collection

logic M S S Package2 M S M S Container(s) Cloud

Transfer Integration Bus Event Bus Integration Bus

10 Microservices Pervasive Integration Edge Collection Consumers API IIoT GW M M S S Package1 Container M logic M S S Package2 M S M S Container(s) Cloud Gateway Trading Partner Gateway Managed File Transfer Integration Bus Event Bus Integration Bus IIoT GW Database Packaged Apps Big Data Legacy GPDIS_2017.ppt 10

11 Pervasive Integration via Event Driven Architecture TASKS (PROCESSES) DECISIONS (RULES) IF IF BUSINESS LOGIC DATA (EVENTS) INTEGRATION ESB GPDIS_2017.ppt 11

12 Five Basic Building Blocks GPDIS_2017.ppt 12

Real-Time Monitoring of Manufacturing Quality Processes CHALLENGE: 400

operation Growing concern about product liability Increasing costs of

limited to only a few factors and 100 meter segments of wire RESULTS:

data Real-time intervention 25 millimeter segment quality detection

Faster product introduction at lower risk Flawless, uninterrupted

E A G : ACHIEVED FASTER RESPONSE TO PRODUCTION ISSUES IMPROVED

13 Real-Time Monitoring of Manufacturing Quality Processes CHALLENGE: 400 production lines producing 140,000 kilometers of wire per day, 24/7 operation Growing concern about product liability Increasing costs of wasted copper, labor, and energy due to late detection Detection limited to only a few factors and 100 meter segments of wire RESULTS: Monitors dozens of quality factors in realtime against relevant order data Real-time intervention 25 millimeter segment quality detection Factory-floor interfaces to monitor quality and augment data manually Faster product introduction at lower risk Flawless, uninterrupted copper production S I N C E P A R T N E R I N G W I T H S O F T W A R E A G : ACHIEVED FASTER RESPONSE TO PRODUCTION ISSUES IMPROVED DETECTION 25 MILLIMETERS Global Component Manufacturer GROWTH IN MARGINS GPDIS_2017.ppt 13

Key Disciplines FOR STRONGER Digital Strategies

14 Key Disciplines FOR STRONGER Digital Strategies 1. Transformation Planning 2. Real-time Visibility and Reactivity 3. Data Consistency 4. Data Integration 5. Connectivity to Partners 6. Application and System Coordination 7. Scalability of Insights digital.softwareag.com GPDIS_2017.ppt 14

15 Contact Details Chris Borneman Chief Technology Officer linkedin.com/in/chrisborneman GPDIS_2017.ppt 15