ACCESS EBS Specialized Software for Footwear Industries

Transcription

1 ACCESS EBS Specialized Software for Footwear Industries ACCESS INFOTECH PVT LTD B 31, PHASE 3, INDUSTRIAL AREA, HALI , PUNJAB. PH: , MO-

2 OVERVEIW Access InfoTech is delighted to have the opportunity to respond your requirement for an integrated & centralized manufacturing business solution that helps in scheduling and monitoring the organization wide resources. Current agenda on growth & development in industrial business, demands that all of business information systems be integrated into a single technology platform utilizing a common database and common application environment. The suggested strategy here is particularly focused on implementing a corporate-wide Enterprise Resource Planning package or system, and we propose ACCESS-EBS 5.0 an Integrated ERP system, featured as follows: Feature Web Enabled Fully Integrated Modular Compliance to Statuary Regulations User Level Security Seamless Linking with other databases Dynamic Reporting Tool Cost Effective Scalable Benefit Independent information access anytime and from anywhere. Data flows through automated & indigenous system, interlink & collaborate across total business process. System configured through modules mimics a functional area facilitate implementation and accommodate with rollouts. Software complies with all the statutory regulations & government policies. Users defined access rights enables it multi tier solution management. EBS seamlessly link with any databases (attendance machines, Tally etc.) This module is an effective MIS tool for analyzing what If situation. EBS implementation policy ensures a lower TCO. EBS is designed to accommodate, as your business grows. ENTERPRISE RESOURCE PLANING CONCEPTUAL OVERVIEW ERP is a Gate way to Manage Business Operations through single Business Information System; Today s businesses are spread across multiple layers of operations, different departments and employee levels, is a challenge for real time operation s data & effects critical business decision making. In this scenario, management often struggle with answers of simple What, When, Where and How questions, like. What are stocks of a product at a location, in progress or an expected FG availability? What is the status of a production orders? If a management interventions required? How is status of movement across supply chains? Inter plant or supply or delivery? How to minimize leakage of revenue at resource utilization in manufacturing system? What are the receivables of a client, accounts or the entire company? How aged are they? Manual or other Tailor made reporting outputs are other challenges on its accountability, compliance and truthfulness. Access EBS 5.0 ERP indigenously takeover these challenges in business management & is exclusively configured web-based, To setup a system of online or offline connectivity across all departments or locations & is accessible through internet connections by N number of concurrent users at any location. Pages 2 of 24

3 UNLIKE OTHERS, ACCESS EBS 5.0 ERP SOTFWARE IS AN INTEGRATED SOLUTION OF A MANUFACTURING PLANNING SYSTEM & ADMISTRATION OPERATIONS AT FINANCIAL & RESOURCE PLANNING SYSTEM. HERE ALL MAJOR FUNCTIONAL AREAS / DEPARTMENT ARE CONFIGURED INTO INTEGRATED MODULES. As follows.. SALES & INVOICING MANAGEMENT PURCHASE MANAGEMENT HUMAN RESOURCE MANAGEMENT PRODUCTION PLANNING AND CONTROL INVENTORY MANAGEMENT FINANCIAL ACCOUNTING ACCESS EBS MANUFACTURING ERP EXECUTIVE SUMMARY In manufacturing Industry, production planning & execution activities are critical to control costing of production, it requires focus of all level of management, generally it has to deal High machine & manpower utilization, Raw material realization with minimum wastage & disruption at processes & high production efficiency. Any production system inefficiency leads to higher cost of productions and challenge the survival of industry by shrinking profit margin. So, it is essential to develop business information base where all processes are better defined, scheduled and all resources of organization are interlinked. So that it facilitate management to analyze operational data for effective decision making and operation control. Access EBS ERPs provides a Production Planning engine where a manufacturing industry i.e. discrete or lien manufacturing or process manufacturing can plan various combinations of products, work order for production planning to generate a most efficient material, machine, manpower & capital utilization plan. Production planning executes material (Raw, vendor item & consumables) requisitions w.r.t. to individual product s Bill of material, process flow, man hour per process & engineering design specification and a procurement plan is generated to be efficient at investment in raw material, material in process w.r.t. present stocks in hand & verify the actual workable plan & scheduling. Production planning manages Lot assignment to production batches and maintain linkage between order execution plan and production lot no., hence linkage between sales order and finished goods availability, helps marketing to view production execution at plant and provide correct feedback to customer regarding the delivery of goods. At all production phases & various production analytic reports helps user to monitor machine utilization, Production efficiency, wastage etc. Critical process operation data like at heavy-duty machines, precision machining activity etc. recording and standardization provide insight of costing & control overall cost of product. Our ERP System also facilitates to create quality inspection records of product at required stages of production. Our ERP System also provides a machine maintenance module that facility to maintain Preventive / Predictive / Breakdown maintenance records with machine parts replacement history & fuel or energy consumption logs. Sale Module system can be best mold to provide typically requirement of domestic or export business oriented industry through an indigenous domestic & export invoicing system taking care of all compliance, documentation & customer management as well etc. Inventory module deal with Raw Material, Finished Goods, Waste Inventory and Store inventory management. Procurement module automate all process of Indent, approval, Budget, Quotation comparison with purchase history, PO generation, Purchase rejection and monitoring Job work etc. HR module takes care of manpower requisition, approvals, applicant information, screening, interview and selection & employee master - salary records, Training, Loan, Leave, Attendance records will be maintained. Salary & wages linked with Bio matrix system & all statuary requirements of ESI, PF etc are in built feature of this Pages 3 of 24

4 module. Financial Module provide a autonomous facility record all type of vouchers Purchase, Sales, Cash, Bank, Journal and links commercial module of sale and purchase to generation and approval to avoid any duplicate entry of voucher. All statuary requirements of organization VAT, Excise, TDS, Service Tax are inbuilt capability of our ERP. Multi tier security architecture protects data and information, access to authentic users only. KEY CHALLENGES AT FOOTWEAR INDUSTRIES CONCURED AT ACCESS EBS 5.0 Challenges faced by Footwear industry EBS 5.0 ERP Role to assist overcome challenges Product data management Product data management is a major challenge in footwear, garment & fashion industry, as there are numerous product classifications, sizes & style variants, different designs, market specific & season specific products, which makes it really complex to efficiently define each of the product, its BOM, components, design data & production data. Moreover changes are frequent in trends, styling, designing & material, that leads to numerous other alternatives to each BOM. And this ultimately asks for immediate changes in manufacturing planning, production execution, stocks & supply chains planning. Order management Order management is the primary function that drives planning activity of the Footwear industries which in turn is driven by market trends, styles & season. Management is effective if the orders received enable cashing the stocks in hand, defining mix production patterns, trading business models for better cash flow in markets & supply chains management. Either it is Make-to-Order or Make-to-stock scenario, order management drives the elements of stocks planning, manufacturing planning, production execution planning & delivery management respective to products, styles, product combinations, markets & costing. Manufacturing planning drives the production profitability in any industry and specifically speaking for Footwear industries it becomes cumbersome in the absence of an efficient system. We already discussed the challenge with product data management & scenario in managing production orders, it become immensely difficult to generate accurate material requisitions, material scheduling to the processes & material issue to work orders / subcontractors. Manufacturing planning With EBS 5.0, the customer is enabled with an adaptive product data management system that Standardizes the definitions of complex Product BOM & respective alternatives. Facilitates with item masters, define style classifications & its associated components for all its variants. Product attributes for defining collection, gender & seasons as well. Size / scale master. Defining size based production plan. EBS 5.0, here focused to facilitate order configuration respective to the industry scenario like For make to order, allow modifying BOM, production routing as per individual order requirement as well the order profitability analytics for budgeting, material procurement plan & process costing etc. And for make to stock scenario, order configuration as per Sales forecast allow you to enter quantity by colour, size with on hand & available quantity, that allows to work out with the desired production plan, material plan & execution. Stocks in FG store are tagged as per Order Matrix and hence facilitates traceability EBS 5.0, provides automated manufacturing planning. Based on the outputs of order matrix & product matrix, it allows to review BOM, various attributes and required / available quantities of all the components. Its gets you the material summary to be issued for the specific production orders & reviewing / changing production routing and processes as per individual order requirement, material scheduling as per process in production routing. Pages 4 of 24

5 Monitoring and controlling Production Execution Manufacturing execution and controlling is obvious the execution & performance phase of all planning activity, As the products, product tree, production routing are typically complex & it requires constant monitoring of : production productivity measures, disruption due to process failure or component failure in processes, accurate on time line in processes, quality assurance at each process, work orders outward / inward from sub-contractor processing & consumptions tracking as per BOM / material issue. Here EBS 5.0, provides a production system to let your manufacturing setup perform operations as per the finalized production routing. Here routing defines the combination of all operation to produce the final product and monitoring each process, its standard rate, linking sub-contractors if to be contracted or run parallel & time required to each process. Production control allow to track various orders in productions, filtering on jobs, track on the material issue to the processes / sub-contractor, transacting system of completion of each process or from work order, quality check at required stages and posting challan for subcontractor process charges. Plant Maintenance Scheduling & Control Here EBS 5.0, provides you with a plant maintenance system to let you plan your maintenance activity to schedule and attain predictive and preventive maintenance. It allows you to record all machine data, recording maintenance logs and servicing schedules. Moreover it also allows you to record with the fuel consumptions or power consumption logs specific to machine, a work center or process line. Raw material planning & inventory management Planned maintenance is desirable to run smooth manufacturing and avoiding any losses due to machine breakdown or other disruptions. Raw material & inventory management is another key activity of manufacturing business as it tends to control the investment in the business, performance of funds invested and net return on investment through the adaptive business processes. Considering challenge here at raw material management & inventory are again linked to the complexity of the BOM, numerous transactions of issuance & receipt back of material from processes, work orders and batch management at all stages of material transactions. Delivery & FG stock management Delivery & Finished goods stock management is a key activity for better performances in markets as it tends to influence the performance of supply chains, product distribution in markets & trade partners performance. Here EBS 5.0, provides a purchase and inventory management system that allows you to track every procurement, goods receipts, item inventory parameters, qualified suppliers and efficient issuance and reordering. Batch management at the GRN facilitates material issuance to process to department or to the contractor work order. Material issuance respective to the process planned quantity is FIFO based. Provisions for issuing material to subcontractors for in-process job work is also feasible. Feature for Monthly physical stock reconciliation is available to ensure complete accuracy EBS 5.0, provides you autonomous system of dispatch management execute best at orders to dispatch, Order matrix referred above provides you with the order quantity for each product, styles, colour & attributes with the control of subjected product combinations, to track down with FG availability i.e. in at make to order / make to stock post manufacturing, Post FG quality checks (Rejection / rework handling) & standard packaging instructions. Dispatch advice automatically duplicate order matrix data to auto-allocate the FG to be executed to delivery. Pages 5 of 24

6 Workforce management and wages Workforce management is critical cost center of manufacturing industrial business. Challenge is to manage manpower availability, leave and allocation to shifts, facility management & recruitment of worker, daily records of man hours, overtime etc. Financial Management Financial management is always the key function of any business organization, as smooth finance flow only ensures the performance of the total industrial business function. A good accountancy system so it shall provide accurate and on time cash flows, fund flows, Track recurring expense heads, monitor investment heads, measuring costing & efficiency of manufacturing systems, efficient budgeting & fund allocations. EBS 5.0, facilitates to keep worker records with all types of information, information regarding their work schedule & planning workforce as per absentees, rest days, leave etc. Managing daily transaction of biometric attendance, manhours, labour-contractor work evaluation, training & skill development, managing tour & travel allowances. Automated salary generation, deductions, loans or advance reconciliations etc. Taking care of statutory compliance of ESI, EPF, Income tax assessments & TDS etc. EBS 5.0, provides you a efficient system of financial planning & execution, with a facility of autonomous voucher entry recording, ledger management, Account trial balances, drill down the account heads, transaction tracking, auto generated massages, s and pop ups as per defined thresholds of notifications, other compliance & taxation tracking, and reports generating. ACCESS FOOTWEAR SOFWARE BENEFITS Access ERP Footwear offers the following business benefits: The comprehensive and reliable software solution is highly economical. Access Footwear software solution covers all the core functions necessary to run your business successfully. The Access Footwear software ensures that the phases are not disturbed. It does not require much modifications and it can be implemented soon. Integrate data from many different departments, automate processes, control costs, and respond efficiently to change. The Access Footwear software is fully delivered in accordance with the flow of the Leather Industry combined with production management concepts and materials tracking, which assist every business process in the Footwear Manufacturing Industry. MAIN FEATURES AND FUNCTIONS OF FOOTWEAR SOFTWARE Access EBS Footwear software allows Top management and employees to access and use information more effectively so they can take profitable business decisions. ACCESS ERP offers certain unique Features for Footwear Industries Category, Size, Pattern, and Color Matrices for the footwear industry. Matrix Driven transaction (throughout the business process from customer orders to orders / requisitions) o Production o Inventory o Purchase o Sales o Machine Maintence Single Bill of Material for multiple shoe sizes. Effective Production Tracking. Availability of multi-dimensional reports to track the raw material consumption, daily production, detail sheet of profitability and stock report. Pages 6 of 24

7 Functions performed by Access ERP for Footwear Industry ITEM MASTER: Item master form is used to describing the special / essential things of particular item, and that item create under Respective category. COLOUR MASTER Colour Master is the form used in the creation of item master. Create a colour by specifying the colour name. Finish Master Finish Master is the form used in the creation of Item Master. Further Finish code /finish name used in the item master form. Pages 7 of 24

8 Size Master Size Master is the form used in the creation of Item Master. PRODUCT MASTER Product master is the base of any sale and production processes so it is necessary to fill the information in this form carefully product master contain the following information which need to fill before sale order making. Various parameters are required for footwear industry Product description and their attribute. Product Design and their design details (including process details and assembly details) Tax details and rate of product. Pages 8 of 24

9 Sales order (As per Footwear industrial requirement) Sales order process for Footwear industry is start from sales order filling mostly parts of information block of the sales order refer to the following master setting. Pages 9 of 24

10 Order Acceptance:- This screen is used to approve the sale order we received from the Customer. The Sales order will be considered for the production. When it is approved by the five designated people authorized by management. Packing Instructions: It will contain packing information against particular sales invoice. Pages 10 of 24

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12 Production control system (For footwear industry): Job card creation size run wise This is used for Production without SO. Contains complete product description size run wise and no of pairs. Contains total quantity to be produced Generates a unique Production/Job Order number Job position creation Automatic Lot Creation Contains complete LOT description/size details. Manual Lot Creation Pages 12 of 24

13 DAILY TRANSACTION: In Footwear Industry this form is used for daily transactions, Form contains processes info, product details, and product pair detail and process observation. Contains daily production target achieved Tells the total manpower involved Describes Process Observation and various tests done Contains Operator wise hours worked and various machine parameters. Production Stock (Work in process) In footwear Industry this form is used to update the production stock quantity wise. Pages 13 of 24

14 Finished goods stock size run wise. Footwear Industry would not only like to maintain the quantity of stock on the basis of sizes, but it will also maintain the quantity in different status. Company may want to maintain stock in accepted status as well as rejected status. Stocks can be in four status.they are accepted, rejected, held and allocated. Any item which has acceptable quality standards falls in the category of accepted items.when the item gets rejected for quality reasons or because of aging it is in the rejected status. Held status is an intermediary stage which the user may put the item into held status so that no inventory transactions take place on that particular item.if the user department wants to make sure that the item is available for consumption they can hard allocate a particular item quantity,in such a case the status changes to allocated. Dispatch Advice Dispatch is performing against Job order for particular party. It will describe the product and their quantity and their packing information against particular sales invoice. Pages 14 of 24

15 Dispatch Advice Size Wise SALES Export Proforma Invoice (Size run wise) Sales export process is start from sales order filling mostly parts of information block of the sales order refer to the following master setting. Pages 15 of 24

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17 Reports Sales order booking Pages 17 of 24

18 Leather description (Annexure VII) Pages 18 of 24

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20 MANAGEMENT NOTIFICATIONS & POP UP SYSTEM The ERP Event Manager with Heads Up Alerts allows ERP users to communicate instantly with system prompt by instant mobile messaging, desktop event notifications and alerts. Users can select conditions that can be delivered to their desktop, or mobile device. Users can control & respond where and when receive Heads Up alerts. Administrators can also create subscriptions and modify existing subscriptions for users. *The scope of this facility shall be discussed at the pre-implementation phase for the number users subject to this facility as well as the respective Events / Conditions for these alerts per user. MOBILE APPLICATION FOR ANDROID / ios ACCESS ERP Tune to your business any time, any place with the one mobile app at your smart phone. Configured for event notifications, indeed approvals & BI reporting. Sales; daily & till date sales party wise, product wise, daily dispatch & invoices, FG stocks. Inventory; Stock register, Items at min/ max/ reorder level, daily MRN & dispatch advices. Purchase; daily PO & WO, MRN supplier wise, PV. Production; daily transactions produce to plan, job wise, product wise, WIP. HR; Daily attendance/ absenteeism / leave department wise. Finance; Cash flow daily, bank & cash, Sales & Purchase register, daily AR / AP statement. It is customizable & extendable to business specific requirements, so stay head at your business. Pages 20 of 24

21 POTENTIAL BENEFITS WITH EBS 5.0 MRP SOFTWARE Automated and streamlined business operations leads to greater adaptability and resources aligned to value Chain. Quick to Manufacturing changes to specific product, product mix, compliance to regulatory. 360 degree visibility leads to better operational efficiency & insight into cost efficiency as well as supports technology adaption and skill development. Increased visibility & simplified Supplier management, improve to be quick & accurate estimations / quotations, forecast resource scheduling, collaboration with trading partners. Improved scheduling and reliability of accomplishing work orders & tracking immediate inventories to reduce costs & improved dispatch management. Since Unified EBS5.0 software has uniformity in GUI s across all functions, leads to Operations efficiency A unified and single reporting system to analyze the statistics / status in real-time, across all functions/departments support Business Intelligence. High revenues through Identifying and create KPI s (Key Performance Indicators) reduce administration costs for control & operations. It supports to integrate other devices / instrumentations and control systems (bar-code reader, for example) to the ERP system through an API (Application Programming Interface). There are other various modules extendable in Access EBS ERP system like Supply Chain Management, Export Management, C R M Marketing, Service & Project Management etc. EBS 5.0 ERP systems facilitate planning marketing aspects like sales forecasting, market communications, promotions and related activities. Since Access EBS ERP is implemented with robust Oracle Database system on the backend, enables centralized storage always an advantage at administrations, security and back-up of all enterprise data. An EBS 5.0 system takes you to Web size i.e. take your business across globe managing dispersed enterprise operations from any location. ACCESS INFOTECH PVT LTD AN ERP SOLUTIONS PROVIDER Access Info Tech has long standing and reputation in providing customized ERP solution to different industrial segments & has approximate 4000 user base across the ERP industry. We are capable of running our ERP system in single organization to more than 200 users. Domain expert of specific industry & exposure of implementation of business systems (ERP) are available to understand the core & specific requirement of industry and capable to translate requirements to design System effectively. Highly qualified professional of relevant functional experience like Production & industrial engineers, CA s, HR Admin, IT infrastructure consultants & EDP managers are available to assist in system design & implementation process. We also provide service for computer hardware, LAN / WAN connectivity through expertise knowledge to assist to create a robust, futuristic & cost effective IT infrastructures. We are locally available ERP system providers with cost effective & convenient to implement solutions. Our ERP cost generally paybacks within a span of 30 to 36 months of its implementation. Pages 21 of 24

22 PROJECT EXECUTION METHODOLOGY STEP 01. DETAILED SYSTEM STUDY & SITE ANALYSIS a. Share the project execution plan with the client. b. Understanding the requirement of the customer i.e. detailed system study. c. Identifying the major gaps in the existing processes which are acting as a limitation for the organization to align with the business requirements. d. Sharing Check List for temporary site preparation required to perform testing with the client. STEP 02. PREPARE DETAIL SOFTWARE DESIGN DOCUMENT FOR INTEGRATED ERP SYSTEM a. Prepare functional design documentation. b. Prepare database design document. STEP 03. PREPARATION OF DETAIL TEST PLAN FOR FUNCTIONAL TESTS, PERFORMANCE & OPERATION TESTS. a. Detailed Test case for all the major processes of the ERP System. b. List down tests to validate the process functionalities. c. Document detail test case for all the ERP modules. d. Prepare the draft for the Acceptance Test Certificate. The document shall contain the mandatory list of observation w.r.t the key processes of the all the modules. Acceptance level for the test results need to be specified in this Document STEP 04. DEVELOPMENT OF SOFTWARE FOR ALL IDENTIFIED MODULES. a. Development of the processes as per the deliverables. b. Updating/preparation of User manual and System documentation; Entity relationship diagram, as may be required. c. System testing shall be performed to verify and validate the overall operational & functional aspects of the software. STEP 05. IMPLEMENTATION OF SOFTWARE. a. All the reports/forms to be validated in this Step. b. System testing to be performed in presence of the user. This process shall include verifying and validating the overall operational & functional aspect of the software. c. Modification of the respected programs / processes based of the feedback obtained during testing. STEP 06. IMPART TRAINING TO CORE GROUP. a. We imparted training/on the job training to core group members. ABOUT ACCESS Brief Overview Access Info tech Pvt. Ltd has evolved as a diversified IT Solution Providers over the period of last two decades. Founded in 1995, partnered with WIPRO for all IT infrastructure & related services. Established & managed by a team of hardcore IT professionals, we are one of fastest growing IT organization in Northern India. Started DBA service in 2005 as Certified Partner of ORACLE & Certified Partner of Microsoft for entire range of products & services. An ISO 9001 : 2008 certified for quality services, Access Info tech has a customer-oriented approach with reliable, flexible & comprehensive business solutions to diverse Industrial segments. Highly Ethical Organization with a Culture of integrity and excellence CIO 2015 rated us amongst the top 20 most promising Oracle technology solutions providers. Recommended by customers, rewarded by resource partners & complimented by our employees. Pages 22 of 24

23 Our Business portfolio includes Software Development Access-EBS5.0 ERP Customized Application Development Project Application Migration, Conversion & Integration, Database design and maintenance. Database Administration Services Operating system & Database: AMC for Sales & Service; Windows, Linux, Oracle, My SQL. Enterprise Communication Services Enterprise communication services for voice, broadband, cloud & web services. IT Consultancy Services IT Infrastructure: Sales, Service & AMC for Servers, Desktops, Peripherals & Power Backups. Our Enterprise business partners includes Client References Liberty Trends Limited Yamuna Power Infrastructure Deepak Spinners Limited Forge India Pvt ltd Preet Tractors Swaraj Automotive Crystal Sanitary Pvt Ltd Empire Packages Pvt Ltd Punjab Alkalis & Chemicals Ltd Pages 23 of 24

24 Turbo Scaffoldings Pvt Ltd Interwood Mobel (P) Ltd. CAG India. And many more... the journey to Excellence in Quality and Services is constant... Pages 24 of 24