Wheat Processing Technology

Transcription

1 Engineering the future Wheat Processing Technology

2 bend screen discharge end of maturing drum Elomatic offers an unique combination of experience and know-how regarding the processes, technologies and the optimal operation of starch plants. Elomatic is the owner of the internationally renowned wheat starch process technology, the Raisio Process. The Raisio Process produces the highest quality A-starch and gluten at high yields with minimum fresh water consumption. Elomatic s core process technology in starch technology covers a) wheat processing into gluten, A-starch and by-products and b) barley processing into starch and animal feed. We also have expertise in further processing or modifying starches for food and technical applications and in producing B-starch syrups. Our comprehensive understanding of the complete process also enables us to quickly evaluate different options with by-products as to what are economically the most feasible.

3 Wheat Processing Technology inlet hopper of gluten de-watering Benefits of Elomatic Statech technology Allows large variation in incoming flour quality e.g. falling number can be as low as 100 Results in the highest possible gluten and A-starch yield and quality Almost fully closed process water circulation, meaning less fresh water and less waste water. In our process fresh water consumption is less than 2 m3 per ton of wheat flour Comprehensive support, including management and operational support to run production with more than 30 years experience in management and operating starch plants Strong experience in start-up, commissioning and staff training Production time up to 8200 hours per year as maintenance and CIP cycle is only necessary about every 6 weeks Fully independent from equipment manufacturers 3D Plant Design

4 Elomatic covers all the engineering needs of a plant investment project. At every project phase, we offer a complete range of services that allows our customers to benefit from our expertise throughout the entire project investment. We introduce 3D modelling from the earliest possible stage, thereby allowing more efficient and detailed project reviews and the early elimination of costly errors. Engineering details are delivered to our customers as early as possible to enable the customer s project work to continue without delays. We produce and deliver all the required technical documentation to our customers in a timely fashion. All documents are thoroughly checked before delivery. In any project, regardless of size and scope, it is of utmost importance to have the correct and most up to date documentation available at all times. In addition to delivering error free documents, we provide document management services to our clients where necessary. We communicate regularly with plant users and understand the demands on our customers products. Together with our customers personnel we create flexible and reliable production plants. Engineering & Consulting Process development services Environmental studies Feasibility Studies Evaluation of different production alternatives Investment cost analyses Time scheduling Basic Engineering PIDs 3D plant layouts Scheduling Investment cost analyses Project time scheduling

5 Wheat Processing Technology Detailed Engineering Process, layout, piping, structural, instrumentation and electrical design HVAC Equipment specifications Project specifications Automation Project Management and Project Services Project implementation plans Project quality plans Project scheduling and resource planning Cost monitoring and reporting Project reports Procurement Inquiries, orders, and contracts Technical and commercial comparison of quotations Expediting and inspections Site Supervision Site management Installation planning Progress reporting Commissioning Design review (DR) Factory acceptance test (FAT) Delivery supervision Delivery inspection Installation checking Setting-to-work Operational testing (SAT) Training Maintenance maintenance plans and service scheduling

6 Elomatic provides complete process technology and turn-key solutions for starch processing industries all over the world. We cover the entire life cycle of the plant. Early investment and feasibility studies Basic engineering Detailed engineering Start-up and commissioning Operation and maintenance Plant modifications Elomatic s expertise in this field originates from Raisio Group divesting its engineering and process technologies to Elomatic in mid 90 s, and hence we have more than 30 years experience in starch processing technology. Areas of expertise are: Wheat starch Barley starch Potato starch Modified starches B-starch syrup By-product handling for different applications

7 Raisio Group Finland Wheat Processing Technology Contact Information Donghai China Kari Toivonen Senior Vice President Tel Mob kari.toivonen@elomatic.com Henan Lianhua China Russia and CIS Heikki Pirilä Vice President Tel Mob heikki.pirila@elomatic.com skype: elomatic-hpi Дмитрий Новиков (Dmitry Novikov) Моб: dimitri.novikov@kolumbus.fi skype: dknovikov AB Amilina Lithuania Selected References Raisio Group Finland Food production factories Wheat starch plant Malting plant Milling plant Margarine plant Donghai China East Ocean Oils & Grains Industries. Wheat starch plant 8 t/h: Vital wheat gluten, native A-starch and animal feed AB Amilina Lithuania Wheat starch plant 20 t/h: Vital wheat gluten, native A-starch and animal feed Henan Lianhua China Henan Lianhua Gourmet Powder Co. Ltd. Wheat starch plant 16 t/h: Vital wheat gluten, A-starch slurry, B-starch slurry and animal feed Project design phase P (Proyekt) Titan-Agro Ltd. Wet process, gluten and A-starch dryers, product packing OJSC GRAINVEST Wet process and coordination Company X (classified) P phase and detailed engineering as well as site services for wet process For a full list of references, please contact Elomatic.

8 Elomatic is a leading European consulting and engineering company. Our close to 900 professionals work in machinery and equipment manufacturing, pharmaceutical, process, energy, offshore and marine industry projects. We offer consulting, engineering, product development and project management services as well as products and turnkey solutions to industrial and public sector customers. The cornerstones of our success are customers that are leaders in their respective fields and professional, customer-oriented and motivated personnel. Technical Consulting Engineering Project Management Product and Service Development Products & Turnkey Solutions Software Development Design Software Solutions Key customer segments Pharmaceuticals Process Industries Energy Foodstuffs industry Starch and Potato Processing Machinery and Equipment Manufacturing Marine & Offshore Oil & Gas Contact information We operate globally and have clients in over 80 countries. Our offices are located in Finland, China, India, Italy, the Netherlands, Poland, Serbia, Russia and the UAE. Elomatic Headquarters Itäinen Rantakatu 72, Turku, Finland Tel (0) info@elomatic.com BELGRADE DUBAI GDAŃSK GOA GRONINGEN HELSINKI JYVÄSKYLÄ ŁÓDŹ MUMBAI OULU PORI ROME SHANGHAI ST. PETERSBURG TAMPERE TURKU