Lean Project Manufacturing for Personalized Products

Transcription

1 Lean Project Manufacturing for Personalized Products Ravi Kadu Fujitsu Consulting June 30, 2010,

2 Understand how Oracle can be used to meet the Requirements Personalized Products Integration with Shop Floor Devices Support Lean Manufacturing Data Tracking to measure Process Control

3 Personalized Products- Requirements Lean Manufacturing Requirements Projects with Project Manufacturing Integration with Devices Tracking: Projects, Lot & Serial Number Quality Data Case Study Requirements Design : Scalability/ Speed/ Minimum Human Intervention Interfaces using Std API s Lot & Serial Number Control Controlling Deliverables/ Time / Cost- Project Management Q & A 3

4 Personalized Product Content Avaialble Content is Built over a Period

5 There are 2 Categories Category 1:Content is available Options selected at the time of ordering Can be Build immediately Category 2: Content is Build over Time Options selected at the time of ordering Collaborative Personalized Product Build over a time E.g: Personalized Year Book Challenge : Meet Category 2 Requirements Using Oracle Applications

6 Ordering Requirements Customer able to order Products/Services Accurate Pricing Configure to Order Visibility my Order Financial Requirements Able to Track Cost Invoice Customer accurately Manufacturing Requirements Lean Manufacturing

7 Non-Value-Added Defects Overproduction Waiting Not Utilizing Employees Transportation Inventory Motion Excess Processing Use Oracle System to Monitor Quality Module WIP Quality- Time Stamp MOC-Time in /Out Lead Time Serial & Lot Control Quality- Time Stamp Quality- Contract versus actual # We Focus on what we are Measured, system to Support the Process

8 Oracle Apps R12 Project s Project Mfg - WIP Quality

9 # Track Various TASKS Before Manufacturing a Product # Control Statuses of various Tasks # Dependencies of Various TASKS # Meet Schedule Dates # Track Deliverables # Connect Deliverables to mfg Workorders # Ability to pass demand to Planning # Invoicing By Project Projects was able to meet all this Needs

10 Oracle Project Mfg- Data Sheet Oracle Project Manufacturing manages the construction of large, often unique, items or structures that require custom design. A comprehensive system that, especially if combined with Oracle Projects and Oracle Project Contracts, provides a robust solution for project or contract-based manufacturers in the Aerospace and Defense, Engineer-To-Order and Seiban industries. Oracle Project Manufacturing helps you control a broad range of product designs and quickly respond to changes that may impact contract planning, costing, and execution. Oracle Project Manufacturing is part of the Oracle E-Business Suite, an integrated set of applications that are engineered to work together

11 Projects: Multi-mode Manufacturing Support Oracle Project Manufacturing supports discrete, flow, assemble-toorder, pick-to-order, and hybrid manufacturing environments. At all times, the costs related to execution are collected for proper tracking and reporting. When integrated with Oracle Flow Manufacturing, Oracle Project Manufacturing can be deployed in a lean manufacturing environment. Line scheduling and work order-less completions have visibility to project and task, allowing for easier tracking of important contracts during the flow scheduling and execution process

12 # Efficient Item Maintenance (Use Catalog) # Have Inventory by Projects & Task # Costing By Project # Efficient Item Maintenance (Use Catalog) # Tracking Shop Floor Moves by integrating with Devices (MSCA) # Supporting Rework # Supporting Repair # Support Resource loading & Utilization Need to have Item definition by Consumer was challenged & integration with Devices was critical

13 # Store Quality Data of Resource throughput with time stamp # Analysis of Data to monitor Process controls # Report Generation # Alerts Ability to store data and analyze to Measure Process controls

14 Customer Midsize manufacturer of consumer recognition products Approximately 3700 total employees 9 US Locations Legacy system Mainframe systems Different Custom developed systems deployed to keep up with growth Requirements System to support Consumer Specific Needs System to Track products in Supply Chain Minimum Human Intervention Decision Deploy E-Business Suite R for a Product line * 14

15 Working as One Team Collaborative approach Developed Interfaces using Std API s Automatic Creation of items/catalog Automatic creation of Lot & Serial Number Semi Intelligent Lot & Serial Number Automatic Creation of Shop Floor Orders Integration with Devices for Move Operations Quality: Data Collection Design for Scalability Consideration for other Product Lines

16 Design to Track product by Customer by student Smart Use of Projects>Lot number> serial number WIP by Project by Part

17 Oracle- Device INTERACTION Move Transactions Shop Floor Devices Consumption of Material Quality Data R12 Repair Rework

18 Change Mgmt Deliverable Resources Cost Definition: Scope Time

19 Questions?? * 19