Kent A. Lackey, P.E. Vice President 5 September 2017 TURNING INFORMATION INTO SOLUTIONS FOR CONTINUOUS OPERATIONAL IMPROVEMENT

Transcription

1 Kent A. Lackey, P.E. Vice President 5 September 2017 TURNING INFORMATION INTO SOLUTIONS FOR CONTINUOUS OPERATIONAL IMPROVEMENT

2 AGENDA Overview of Asset360 Implementation of Asset360 with the City of Lawrence and Winston-Salem Successes Future Improvements and Challenges Conclusions and Moving Forward 2

3 Overview Asset360 is a smart analytics platform that captures, integrates, and analyzes data to optimize plant performance. Allows disparate/separate datasets from different systems to be viewed on a single platform. Process engineers remotely monitor data and suggest operational changes to lower energy and chemical costs and improve plant performance. 3

4 Smart Integrated Infrastructure Optimize Save energy and chemicals Detect and Diagnose Alerts Issues Management Aggregate and Calculate Merge data Calculate Key Performance Indicators (KPIs) related to cost, energy and chemicals Operational Intelligence ASSET360 TM Platform Adaptive Planning 360 view Strategic Planning Maintenance and Reliability Compliance Tactical Planning Develop and track current year plans and budget Risk and Resilience Planning Asset Planning Predictive tool Configure alerts to look for deviations in performance 4

5 Leverage & Expand Current Systems: Beyond SCADA / PLC Integration of data from any source. SCADA, PLC, LIMS Display and Trend any data in the system regardless of source Raw and Calculated data available for custom trends and charts over any user defined time range Utilize static and real time data sets for disparate data analysis and analysis 5

6 KPI Capture, Integration & Display KPI s aggregated / integrated across any system. Direct / Calculated KPI s in user definable trends / history Cost, Process, Maintenance Default KPI s Include: Total Cost: Energy, Chemicals, etc. Individual or Aggregated KPI s User Defined KPI s: Can display/use (for calc s) any data captured by an SCADA or asset data collection system. Unlimited User created custom trends with any data 6

7 Geographically Access Asset Status / Information Immediate visual status of assets geographically Leverages asset data integrated into the system Asset data available without going to another view / tool in ASSET360 Enables potentially faster onboarding for operators / new employees to the operation 7

8 BI Reporting Tool Reports made with graphs, tables, and gauges from performance analyst Can be used to quickly determine performance of plant 8

9 Data Explorer Create custom trends from all available data (raw and calculated). Compare relative events using pinning feature. 9

10 Issues Management Prioritizes issues Calculates impact Allows transparent discussion among engineers and plant staff 10

11 Implementing Asset360 TM with the City of Lawrence 11

12 Linking SCADA and LIMS Data to Asset360 TM BV solution Scalable Data Integration KAW WTP SCADA Clinton WTP SCADA Reservoir Data Distribution System Data NOAA River Data LIMS PI Cloud Connect Lawrence PI System CMMS Weather Data Kansas River WWTP SCADA Army Corps Data B&V PI System / Data Center 12

13 Programming Calculations into PI The PI system is used to perform calculations with SCADA and LIMS data to display operational performance indicators like: Sludge Retention Time (SRT) Food to Microorganism Ratio (F:M) Removal percentages of wastewater constituents 13

14 Creating Plots in Asset360 TM Kansas River WWTP Plots Chemical use, energy use, and costing Treatment effectiveness Performance plots for activated sludge treatment BOD, ammonia, airflow Dissolved Oxygen SRT, F:M ratio 14

15 Weekly Checks Process engineer performs weekly checks of plant performance using the Performance Analyst and BI Reporting tools. Can dive deeper using Data Explorer application Communication is performed through the Issues Management application Graphs are linked to the issue s discussion board, and then weekly check is sent out to the client and other engineers at 15

16 Implementing Asset360 TM with Winston-Salem 16

17 Linking SCADA and LIMS Data to Asset360 TM BV solution Scalable Data Integration B&V Data Interface Server B&V PI System / Data Center 17

18 Holistic Approach to Wastewater Treatment 2 WWTPS Muddy Creek, 21 mgd capacity Archie Elledge, 30 mgd capacity Consolidated Biosolids Treatment Digested Sludge from MC to AW Dewatering/Thermal Drying at AE Muddy Creek Basin Elledge Basin Combined Heat and Power at MC Future: Plant Influent Interconnection Archie Elledge WWTP South Fork Basin New MC Transfer PS South Fork PS Muddy Creek WWTP 18

19 Holistic Approach to Wastewater Treatment Significant Future Changes to Treatment Day Storage at Both Plants Online Influent Sampling (BOD/COD/TKN/VFA/TSS) Flow and Load Based Influent Management Gas to Grid Combined Heat and Power Operational Decision Making will Significantly Change Muddy Creek WWTP IS IS Transfer Force Main Online Influent Sampler IS Archie Elledge WWTP 19

20 How Does Performance Management Fit In The system will consolidate data from both plant SCADA systems and LIMS and support operational decision making from a total wastewater treatment perspective System-wide total cost management Process unit, plant and system-wide energy management Effective use of day storage for flow and load management Centralized biosolids management optimization Ongoing aeration optimization Combined Heat and Power management optimization 20

21 Creating Plots in Asset360 TM Winston-Salem Digester Flow Individual Digester Flow User created plot Single or Compound data trend creation Performance plots for anaerobic digestion system Flow Temperature Levels 21

22 Utilizing Existing Calculations for Aeration Optimization The system is able to use current calculations from existing spreadsheets and data from SCADA and LIMS display operational performance indicators like: Sludge Retention Time (SRT) Food to Microorganism Ratio (F:M) Removal percentages of wastewater constituents 22

23 Operational Intelligence at the Process Unit, Plant and System Level 23

24 Process Performance Optimization Achieving the Lowest Total Cost of Treatment Providing the Full Picture 24

25 Weekly Checks Process engineer performs weekly checks of plant performance using the Performance Analyst and BI Reporting tools. Can dive deeper using Data Explorer application Communication is performed through the Issues Management application Graphs are linked to the issue s discussion board, and then weekly check is sent out to the client and other engineers at 25

26 Conclusions and Moving Forward 26

27 Conclusions Asset360 TM is a powerful platform for data consolidation and operational intelligence Ongoing process of improving data quality issues and adding features beneficial to water clients Has helped to identify and solve process issues at the City of Lawrence / Winston-Salem Use with existing systems (e.g. OSISoft/Pi, Schneider Wonderware / SCADA) or without. 27