Supply Chain Partners in Collaboration A Standardized Industry Approach

Transcription

1 Supply Chain Partners in Collaboration A Standardized Industry Approach John Minchella Corporate IT, Toronto, On, Canada jminch@celestica.com Jan Apex - San Diego, CA

2 Topics Current Interchange Process Celestica Manufacturing Systems IPC Where It Fits In

3 Product Data Transfer Across the Supply Chain OEM2 OEM1 EMS2 Supplier6 OEM3 EMS1 Supplier5 Time Quality Resources Internal EMS Supplier1 Supplier2 Supplier3 Supplier4

4 Typical PC Assembly Data Package 1. PCA MANUFACTURING Customer Parts List Parts list for building a specific assembly. (BOM) Customer Approved Vendor List for sourcing component parts. Component Pin Location List Containing the X,Y, side co-ordinates and rotation of component pins. Component Placement List Containing the X,Y, side co-ordinates and rotation of components Fiducial Location List of an assembly's fiducial shapes for machine vision support. Net List Defines network connectivity for the PCB part and its components. Firmware Software associated with a component part numbers. Schematics drawings Card Assembly drawings 2. PCB FABRICATION DRILL FILES Drill Table Non Plated Holes Plated Holes (Through, Blind, Buried) GERBER FILES Aperture List Copper Layer 1 to Layer N PCB Outline Silkscreen Solder Mask Solder Stencil Fabrication Drawings PCB Cross Section Drawings BOM,CPL,Netlist All PCB Artwork CAD Files Various, Admin, Readme, 3. Notes General notes recorded for the part number. 4. Electrical CAD file Allegro Brd file Mentor Neutral File Visula CADIF file (Racal Redac) PCAD PCB file PADS, OrCad, Intergraph, Accel, 5. Mechanical CAD DWG, DXF, IGES files Mechanical Assembly Drawings

5 Need For Intelligent Data Highly organized, Integrated, related, clear GenCAM, EDIF, AP210, IPC350 EDA DBs, Alg, Men, RR,... CAM DBs, GenCAD, PDW, FATF,ODB++ BOMs, CPLs, Netlists Gerber, drill, HPGL, PS, PDF,... Flat, dumb, vague, assumptions Phone calls, paper

6 Current Data Transfer Process Customer EDA Customer MRP, PDM, CIS, Zip, Tar, Compress,... Mfg systems Global Manufacturing Global Manufacturing Highly organized, Integrated, related, clear Need For Intelligent Data Highly organized, Integrated, related, clear Need For Intelligent Data GenCAM, EDIF, AP210, IPC350 EDA DBs, Alg, Men, RR,... CAM DBs, GenCAD, PDW, FATF,ODB++ GenCAM, EDIF, AP210, IPC350 EDA DBs, Alg, Men, RR,... CAM DBs, GenCAD, PDW, FATF,ODB++ BOMs, CPLs, Netlists Gerber, drill, BOMs, CPLs, Netlists Gerber, drill, HPGL, PS, PDF,... HPGL, PS, PDF,... Flat, dumb, vague, assumptions Phone calls, paper Flat, dumb, vague, assumptions Phone calls, paper Matrix Global Deploym ent Pro ject 4May 99 J.M.M Matrix Global Deploym ent Pro ject 4May 99 J.M.M

7 Cost of Product Data Reverse Engineering? Gross estimate (incoming product data only ) 5000 design packages in 1998 (50% with CAD ) 2500 need reverse eng from reports (avg of 4 days ) 10,000 md (30-50 my) assume 10 x error in estimate (still 3-5 my) CAD path is better but not perfect either (1 day 1 my) Revenue flow... $3B in revenue 1998 (about $8M/day) assume 10 large customers ($800K/day) how much is a 4 day slip worth to OEMs? EMSs? Suppliers? What if reverse eng is not done correctly?

8 Product Data Transfer Across the Supply Chain OEM2 OEM1 EMS2 Supplier6 OEM3 EMS1 Supplier5 Internal EMS Supplier4 Supplier3 Supplier2 Supplier1

9 Topics Current Interchange Process Celestica Manufacturing Systems IPC Where It Fits In

10 Design VALOR Customer Product CSM - ASPECT PDM - ematrix Data Feed SAP Site 1 SFDM BPCS Site 2 SFDM ERP Site 3 Shop Floo r Shop Floor Reporting

11 PDM - Product Structure Example ASM Frame Multi-Level Product BOM Structure MCAD... Rack ASM MCAD... Chasis MCAD ASM Hard Disk... Power Supply ASM MCAD MCAD ASM ECAD PCA Mother Board ECAD ECAD PCB... PCA Gerber IO Card PCA PCA ECAD PCB... PCB... Gerber Gerber

12 Supporting ECO release to Multiple Mfg Sites Customer Product Data Engineering Data Feed CAMx, SFDM,... ERP1 (BPCS) Aspect Component Information Master As Engineered Product Data Master (Eng & Mfg change) ASM Frame 0 MCAD. ASM Rack MCAD. Chasis MCAD ASM. HardDisk PowerSuply ASM ECAD PCB PCA MotherBoard ECAD MCAD MCAD ASM ECAD. Gerber PCA PCB PCA IOCard ECAD PCB PCA.. Gerber Gerber Engineering Product Structure Matrix ECO1, PASM1 ECOn, PASMn ECO2.1, PASM2.1 ECO2.2, PASM2.2 Mfg SiteN Mfg Site1 ECO3, PASM3 ECO4, PASM4 Mfg Site2 Mfg Site3 Mfg Site4 ERPN (Syncro) BOM,Effectivity ERP2 (BPCS) o o o ERP3 (OMAC) ERP4 (SAP) As Manufactured

13 ASPECT Customer Product data package Neutralizes BOM Populates Product Structure Initiates Component Sourcing Comp lete Deta iled Component Components Data BOM/AVL Converter Extracts Placement Data Cross checks with BOM Initiates CAM-SF Process Bas ic Component Da ta BOM, AVL Additional Attr CelPN, CC Customer Product Data Package CPL Converter Engineering BOM Detailed Components BOM AVL CPL ECAD MCAD Gerber Drill... ReadMe Matrix Generate Planning BOM Engineering Data Auto Identify Planning BOM Negotiated Format Unique Changes over time BOM, Effectivity Reconciliation Request SFDM Plac ement Test Ins pec t Tooling Stenc il Identifies Content Populates PDM Objects Initiates Neutralization Process BPCS

14 Topics Current Interchange Process Celestica Manufacturing Systems IPC Where It Fits In

15 Current Data Transfer Process Customer EDA Zip, Tar, Compress,... Mfg systems Customer MRP IPC2578 Content Categories and Product BOM Structure RNIF Transport

16 ASPECT Customer Product data package Neutralizes BOM Populates Product Structure Initiates Component Sourcing Comp lete Deta iled Component Components Data BOM/AVL Converter Extracts Placement Data Cross checks with BOM Initiates CAM-SF Process Bas ic Component Da ta BOM, AVL Additional Attr CelPN, CC Problems Addressed by IPC2578 CPL Converter Engineering BOM Detailed Components BOM AVL CPL ECAD MCAD Gerber Drill... ReadMe Matrix Generate Planning BOM Engineering Data Auto Identify Planning BOM Negotiated Format Unique Changes over time BOM, Effectivity Reconciliation Request SFDM Plac ement Test Ins pec t Tooling Stenc il Identifies Content Populates PDM Objects Initiates Neutralization Process BPCS

17 Need For Intelligent Data Highly organized, Integrated, related, clear GenCAM, EDIF, AP210, IPC350 EDA DBs, Alg, Men, RR,... CAM DBs, GenCAD, PDW, FATF,ODB++ IPC2578 BOMs, CPLs, Netlists Gerber, drill, HPGL, PS, PDF,... Flat, dumb, vague, assumptions Phone calls, paper

18 VFIIP Prototype Activities Summary Prototype IPC2578 work with Nortel Export from Nortel PDM (Agile PDX version) Import into Celestica PDM - (Matrix) Will update to support IPC2578 B2B Connectivity Exploring Firewall issues Extricity B2B/EAI used for internal and external integration Need to explore B2B interoperability (Netfish, Extricity, WebMethods) Celestica has processed PDX files from other OEMs based on the VFIIP work. Plan to continue involvement and support VFIIP activities