GE Intelligent Platforms Enabling a truly connected world

Transcription

1 GE Intelligent Platforms Enabling a truly connected world Track and Trace: Improve Food Safety by Leveraging Raw Material Intelligence Katie Moore Global Industry Manager Food and Beverage

2 Our Mission We combine expertise in embedded electronics, process control and software to redefine what s possible in manufacturing Empowering digital natives with tools that enable new levels of productivity Connecting equipment and big data on the Industrial Internet for better, faster answers with high performance solutions for a connected world

3 Who We Are 25 years experience in F&B / CPG Industry Dedicated consumer industry experts Partners of GMA, PMMI & AIOE 25 of the top 30 global F&B / CPG manufacturers are our customers Worked with peers in the industry to develop the Operational Excellence Journey

4 There is a way to do it better find it. - Thomas A. Edison Thomas Alva Edison American inventor and businessman

5 Food Manufacturers Under Pressure $30M recall metal fragments in Mini-Wheats Spinach recall. 5 Faces. 5 Agonizing Deaths To ensure the safety of consumers, Nestlé is recalling selected NESQUIK Chocolate Powder... possible presence of Salmonella Total Food Recall: Unsafe Foods Putting Americas Lives At Risk No Progress in Reducing Foodborne Illness The nation s food recalls: Pain, death and anger Death, Second Recall in E. coli Outbreak Peanut Corp. files for bankruptcy protection after 3200 products recalled On average, a class I recall reduces shareholder wealth in a company by a magnitude of 1.5-3% Kellogg s Warns: There Might Be Glass in Your Cereal

6 External Food Safety Pressures Consumers and Media Distributors FDA, USDA and other government agencies Food & Beverage Manufacturers Suppliers Global Food Safety Initiative Customers & Retail

7 The Opportunity to Do It Better

8 Capability of a True Digitized Traceability System Production schedule execution & product tracking Order dispatch from schedule Monitor consumption of resources Track production orders against scheduled completion time, and adjust routing and schedules as required Trace a product throughout every step of the manufacturing process and develop auditable genealogy & reports

9 A Rich Information Trail Lot & COA/test data captured at receiving is correlated to: Material specifications Production assets Process data and events Lineside and lab test data The links between material and production datasets are preserved at a sub-lot level Even when re-work or re-processing has occurred

10 Real-Time Detailed Reporting Graphs, charts and reports can be visualized in a single view in context of the plant Reports are pre-configured, simplifying deployment & maintenance

11 Digitized Track and Trace Doing It Better

12 Dairy Bolsters Quality & Yield Through Digitized Track and Trace CHALLENGES Need to maximize yields through liquid milk processing operations Equipment issues affecting quality, food safety and yield Incomplete quality records, lacking traceability & data FINANCIAL and OPERATIONAL RESULTS Reduced downtime Automated quality & genealogy reporting Reporting to validate proper execution of cleaning & sanitation procedures Quality data is linked to downtime & machine analytics to improve understanding of issues that affect milk yields, allowing them to reduce solid losses and improve yields.

13 Food Processor Leverages Traceability CHALLENGES Integrate production schedule from ERP to plant systems Gain insight into actual production costs by line and product Bridge complex product genealogy across multiple existing systems - multiple vendors, applications and databases FINANCIAL and OPERATIONAL RESULTS Closed loop with ERP process orders through production and consumption information Complete product genealogy across all stages of the production process Energy Genealogy shows actual cost of products as produced, enabling optimization efforts Open & layered technology gives visibility to true production costs

14 Energy Cost Savings for Major Brewer Using Track and Trace CHALLENGES Rising utility costs and common energy utilization metrics Delivery of timely energy information 5-year energy target of $10 million cost reduction FINANCIAL and OPERATIONAL RESULTS Surpassed energy target and achieved 10-15% improvements year over year Significantly improved energy conservation Multi-level reporting by utility (Electricity, gas/oil, water, steam, ammonia, CO2, etc.) Visibility into consumption details drives energy conservation processes and culture. 14 SPCPG1-DOC11-REV1 10/1/2013

15 Go Do It Better You Can, Today!

16 Monday September 23 2:30-3:00PM: Track and Trace: Improve Food Safety by Leveraging Raw Material Intelligence Katie Moore Tuesday September 24 12:30-1:00PM: Ensuring Operators Consistently Comply to HACCP Requirements Using Digital Work Processes Katie Moore Wednesday September 23 9:45-10:15AM: Ensuring Food Safety by Safeguarding Processes and Quality within Your Supply Chain Jeff Bartoletti

17 Monday September 23 1:00-1:30PM: The New Age of the Industrial Internet Barry Lynch Tuesday September 24 2:00-2:30PM: Leveraging Industrial Big Data Brian Courtney Wednesday September 25 11:00-11:30AM: Improving Food Safety Katie Moore

18 GE Intelligent Platforms delivers high-performance solutions for a CONNECTED WORLD Join us in Chicago on Tuesday, October 15 to imagine the possibilities of connection