Integrated Engineering

Transcription

1 Integrated Engineering Based on COMOS / PAA and PCS 7 siemens.com/comos

2 Digitalization changes everything Driving the Digital Enterprise for Process Industries Page 2

3 Digitalization Base for Integrated Engineering Cloud The digitalization enable the Integrated Engineering Engineering Automation Simulation 3D Visualization Maintenance Management Energy Management Operations Intelligence Information will be everywhere and every time available New efficient activities need to be established Ethernet Field buses Usual activities become needless Controller Industrial Communication Global collaboration will be enabled Page 3 Power Supply Field devices The common use of COMOS, PAA and PCS 7 is the base for digitalization

4 Digitalization and Integrated Engineering Focused on the Process Industry Process Industry Water and WasteWater Chemicals Oil and Gas Pharmaceuticals Power Page 4

5 Digital Twin Base for Integrated Engineering in Automation Projects Integrated Engineering Cloud-platform and operating system (2D/3D) and commissioning Data analysis Asset Performance Management Virtual world Digital twin and simulation Recipe, raw material quality, Process and plant documentation Real plant Integrated Operations and Services Safe connectivity Real world 1 Product design Digitally enhanced products Process- and Engineering and 2 Operation Plant design 3 Commissioning 4 5 Maintenance Services Page 5

6 Current customer challenges Today s challenges To decrease the amount of different tools for project planning, engineering, automation and operation! To minimize data-losses and iterations during data handover and administration! To avoid faults in this complex context and to ease workflows and processes! Today s challenges Serial, minimized through tools Process engineering Process Equipment Automation Infrastructure Control Logic Further optimization through individual tools largely exhausted time Page 6

7 COMOS overview COMOS Platform The powerful software platform for future-oriented plant management COMOS Process Highest consistency for process plant engineering Consistency Productivity COMOS Making data work. COMOS Automation Efficient engineering from EI&C planning to automation technology Profitability Interoperability Transparency COMOS Operations Professional plant management for efficient operations Efficiency Quality COMOS Lifecycle Comprehensive information management across the entire plant s value chain Flexibility Page 7

8 Integrated Engineering based on COMOS Data Sheets/Lists Electrical Engineering Pipe Engineering Control Engineering 3D model TAG ID EI&C Engineering Process Engineering Maintenance Page 8

9 PCS 7 Plant Automation Accelerator (PAA) Product Roadmap and features siemens.com

10 Automation Digital Twin Integrated Engineering COMOS and SIMATIC PCS 7 native interface benefits For SIMATIC PCS7 users, benefits are even enhanced Native bidirectional interface between COMOS and SIMATIC PCS 7 Standard templates and configuration for engineering Reduced planning times by integrated workflows between engineering, automation and operation! Shorter project runtimes by consistent and simple data synchronization between engineering and automation Increased plant availability by error-free data transfer and always up to date system documentation! Levering engineering efficiency and lowering costs by optimum change management COMOS SIMATIC PCS 7 Page 10

11 Automation Digital Twin Integrated Engineering COMOS and SIMATIC PCS 7 native interface benefits Plant Engineering with COMOS Plant Engineering Process Engineering Pipeline Engineering Instrumentation Engineering Electrical Engineering Automation Engineering IM 153 PS Sensor Field Field I/O System Input Channel CP EW S7-400/IO s I/ O S7 400 E M PF X001 X002 AS417H ET200M P E COMOS and SIMATIC PCS 7 interface Page 11

12 PCS 7 Plant Automation Accelerator Data exchange with PCS 7 Page 12

13 Automation Digital Twin Integrated Engineering Your benefits Data consolidation in an unique and reliable database Reduced engineering investments Optimized plant operation Lower costs for any migration/as-built/upgrade projects Always updated information Possibility to easily expand the use of digital data Creation of your plant s Digital Twin Even enhanced benefits for SIMATIC PCS 7 users Ready! Faster project execution time Increased availability Lower costs Page 13

14 SIMATIC PCS 7 Plant Automation Accelerator Roadmap preliminary Plant Automation Accelerator 2.0 Support of PCS ET200 SP HA Objects integrated New hardware modelling for multidisciplinary engineering Online station configurations Plant Automation Accelerator 2.1 NE150 data interface Support of PCS 7 Equipment Modules (without Sequencer) CFU Integration (first step) Multidisciplinary engineering for ET200 SP HA Plant Automation Accelerator 3.0 CFU Integration Bi-directional data exchange of PCS 7 Equipment Modules with Sequencer Support of PCS 7 Equipment Phases PCS 7 V9.1 compatibility Feb 2018 June 2018 Feb 2019 Page 14

15 Plant Automation Accelerator (PAA) V2.0 What is new? New HW Configuration Tool Redesign & Improvements Configuration of New AS Bundle ET 200M ET 200iSP ET 200PA SMART ET 200SP HA WS Bundle PCS 7 Box Page 15

16 Plant Automation Accelerator (PAA) V2.0 What is new? New HW Configuration Tool WS Bundle and PCS 7 Box with an online connection to Industry Mall Configurators Update of existing configurations Page 16

17 Plant Automation Accelerator (PAA) V2.0 What is new? New modelling of ET- stations in the location view following the physical structure of the mounted hardware. Enabling multi disciplinary usage of PA Accelerator objects for circuit diagrams cabinet design Introduces a consistent location identifier for all hardware components OLD New Page 17

18 Plant Automation Accelerator (PAA) V2.0 What is new? Improvements in FUP documentation New algorithm for auto routing Additional sheets automatically created Customizable block design New link objects with improved presentation of targets and sources Page 18

19 Integrated Engineering In PCS 7 Automation Projects Page 19

20 Old school engineering Industry independent workflow & tool landscape Individual workflow and work packages depending on individual persons and departments Input information (lists, plant documentation, etc.) Customer data Import / Export Assistant (IEA) 7 6 PCS 7 ES 8 PCS 7 project Customer handover 1 Local Excel based tools. Cost and effort for development and maintenance is in the most cases hidden or not transparent 2 No enhancement of the self developed tools with new product versions. e.g. technology changes. 3 Single user workflows. No real collaboration possible. Excel and PCS 7 don t support real multi user engineering. 4 5 Individual workflows depending of the 6 Share of resources not possible. Engineers 7 Efficiency or new ideas are only local 8 engineers. Not ever repeatable by others. from other departments need to learn for available. Knowledge could not shared within every project new tools. Siemens. Manual handover and preparation of information. Consistency must checked manually. Risk of the use of wrong or outdated information No documentation. All documents must be created manually. Only undocumented PCS 7 code is automatically available. Page 20

21 Integrated Engineering for automation projects Industry independent workflow & tool landscape Common workflow and work packages Generation of project documents Input information (lists, plant documentation, etc.) Data import Database 1 COMOS Generation of engineering data 4 5 PA Accelerator 6 SIMIT 2 Templates 3 and standards PCS 7 ES Project documents HW engineering PCS 7 project Standard documents Customer handover 1 Import and interpretation of measuring point list, IO lists etc. to generate objects and project information in COMOS 2 COMOS base objects for multidisciplinary engineering, e.g. automation engineering, instrumentation, electrical engineering 3 Common templates and libraries applicable for all branches to achieve a standardized engineering process 4 Efficient SW engineering of control modules, inter-connections and parameters including documentation and change handling 5 Efficient HW engineering with complete 6 cabinet documentation and loop diagrams Seamless data flow between engineering systems and continuous interoperability improvement Page 21

22 Integrated Engineering Workflow concept for PCS 7 Siemens Automated engineering for DCS hard- and software including project and document management SIMATIC PCS 7 COMOS GAUGE GAUGE GAUGE GAUGE GAUGE GAUGE Project Planning FEED Study Proposal Management BoM, Calculation Project Engineering URS / FDS / Drawings for Automation, Instrumentation Electrical, Drives PCS 7 Hardware Engineering PCS 7 Software Engineering Project Execution FAT / SAT / Commissioning Project Documentation Operation Phase with Runtime System, Service and Maintenance Project Management & Document Management with COMOS based on PQM FEED COMOS as Project and Engineering Backbone Operation Page 22

23 COMOS / PAA is ready to use in projects Platform Access Regions Support Trainings Project use Reporting Project checklist and preconditions Engineering functions Page 23

24 COMOS / PAA use in PD PA projects Platform Access Regions Support Trainings Project use Reporting General information Project execution Projects in following Industries In FY14/15 28 PCS 7 automation projects successfully engineered with the common use of COMOS and PCS 7 In FY16/17 42 automation projects are executed In FY 17/18 51 projects for automation, electrical engineering and Proposal Management are started Projects executed by following countries Support by PD PA SE&C SO PRO Chemical Pharma Fertilizers Food & Beverage W&WW Glass Solar Users worldwide Germany USA China India Austria Belgium United Kingdom Thailand Brazil UAE Croatia More than 250 registered users worldwide on the platform More than 200 user trained worldwide for the common use of COMOS and PCS 7 (PAA) Over 50 key users for document management and proposal management Page 24

25 COMOS / PAA use in projects Worldwide use in projects in the process industry Platform Access Regions Support Trainings Project use Reporting Central access via Citrix inside the Siemens network Unified infrastructure Engineering resources could used worldwide in projects Sharing of virtual machines and resources in projects Easy registration via SharePoint High performance with remote applications No additional hardware or software required Page 25 Inside of the Siemens network is the access from any Siemens location worldwide possible. Only the access to the Siemens network is required Regions don t need an own COMOS infrastructure or admin

26 COMOS / PCS 7 PD PA SE&C SO Blueprint for a cloud based engineering platform Client using COMOS via Citrix Client using COMOS via Citrix Client using COMOS via Citrix Internet Siemens Intranet Client using COMOS via Citrix connected through URA to the Siemens network All COMOS servers running on ESXi virtualization server A storage network is running as one drive for all applications like PCS 7, COMOS etc. Firewall The access to the COMOS network and the COMOS data is protected by the Siemens standard infrastructure COMOS PD PA SE&C SO in Karlsruhe Page 26 ESXi Server as COMOS Terminal / Citrix application server, database Management server Nr. 1 & Nr. 2 ESXi server Nr.3 10 with virtualized PCS 7 / COMOS ES SAN Storage Area Network NAS Network attached Storage PCS 7 and COMOS infrastructure for seamless integrated DCS engineering WSUS & Anti Virus server Test Area with Hardware ES, Remote I/O etc.

27 COMOS / PCS 7 PD PA SE&C SO Engineering platform in detail Hardware 2 high performance Fujitsu server for server virtualization 8 high performance Fujitsu server for PCS 7 virtualization Redundant DataCore Storage Area Network with continuous data protection (CDP) rollback of data in a 2 week frame 10GB FO network as backbone Fujitsu LTO backup tape Synology NAS for location independent mirroring of data Redundant firewall for network security Several server for administration, automatic Windows updates (WSUS), etc. Software Citrix XenDesktop 7.8 for access and management VMWare VSphere for virtualization Windows 2012 Server MS SQL 2012 Windows 7 MS Office 2010 PCS 7 Plant Automation Accelerator V and future versions PCS 7 V8.2 / and future versions COMOS and future versions High performance virtualization platform for efficient automation engineering No local installation and licenses are required Page 27

28 PCS 7 Plant Automation Accelerator Customizing Customer Layer PCS 7 Plant Automation Accelerator Working layer with customizing Content layer PAA idb COMOS database Database Content COMOS Logical license (as minimum) COMOS EI&C license (as extension) COMOS Platform license COMOS Software PAA license package idb Industrial Database Page 28

29 COMOS / PAA use in projects Project Framework Platform Access Regions Support Trainings Project use Reporting Requirements Classical PCS 7 project PCS 7 V8.1.1 or newer Usage of APL based libraries (not mandatory) Usage CMT s instead of PTT s Usage of the type / instance concept Requirements for successful and efficient DCS engineering and project execution Every PCS 7 projects could use COMOS / PCS 7 Plant Automation Accelerator Page 29

30 Integrated Engineering with COMOS / PAA Siemens internal functions Siemens functions/ add ons Calculation and proposal management Project management (Siemens internal project management system) Test management tool Queries for bulk engineering and processing of information Import of I/O's, measuring tags, technological hierarchy, hardware, etc. Electrical cabinet engineering (automation cabinets) Document management, pre defined documents (various applications, specifications, test documents, diagrams etc.) Work areas in which Siemens customizing is used: Proposal support and proposal generation Documentation and project management PCS 7 hardware with cabinet engineering PCS 7 software with CFC Electrical engineering with low voltage distribution etc. Instrumentation engineering, devices, diagrams, documents Support during test and commissioning with workflows and documents Disclaimer: The Siemens tool box is customized to meet the Siemens internal project execution requirements (PM@Siemens) The external use of e.g. by customers is therefore not planned Functions for the external use are implemented in the PCS 7 Plant Automation Accelerator Page 30

31 PCS 7 Software Engineering with COMOS / PAA Sample workflow for PCS 7 engineering with COMOS / PAA COMOS PCS 7 Customer Import of external data Import of external data Preparation of external data bulk engineering Specification of DCS functions Generate PCS 7 library Import of PCS 7 library Transfer PCS 7 Library to COMOS Preparation of control modules (CM s) Instantiation of control modules (CM s) Creation of DCS hardware DCS hardware engineering Channel implementation etc. Generate and transfer PCS 7 data Reengineering in COMOS Transfer changed data to PCS 7 Import hardware, CM instances, TH, parameters etc. Reengineering in PCS 7 Import changes from COMOS Get PCS 7 project Final documentation for customer Get documentation and / or COMOS project Page 31

32 COMOS / PAA use in projects Integrated Engineering P&ID could be used as starting point Automation engineering is also possible without P&ID Import of engineering information via Excel, XML etc. Delta / change management via working layer functions Page 32 March 1, 2018 Dirk Grützmann / PD PA SE&C SO PRO

33 COMOS / PAA use in projects Integrated Engineering Navigating and editing of information Hardware, software and plant engineering are connect Page 33 March 1, 2018 Dirk Grützmann / PD PA SE&C SO PRO

34 PCS 7 Software Engineering with COMOS / PAA Control Modules / Typs in COMOS / PAA TH structure is created based on the position s attribute Hierarchy path. Case object for CM instance is created. Instance adopts position s name. Reference object of the instance is created in the unit structure. Page 34 March 1, 2018 Dirk Grützmann / PD PA SE&C SO PRO

35 PCS 7 Software Engineering with COMOS / PAA Mapping of information Link from the hardware I/O thru the measuring point up to the parameter on the CFC Navigating inside the Digital Twin Position Hardware control module Page 35 March 1, 2018 Dirk Grützmann / PD PA SE&C SO PRO

36 PCS 7 Hardware Engineering with COMOS / PAA Creation by HW configurator results Easy creating of many hardware objects Bundles will be used (ET200M, S7 400, ) Hardware will be created with all necessary components Hardware will be generated using rules compatible to PCS 7 HW Config Benefit: Time saving No additional check necessary Avoidance of missing objects Page 36 March 1, 2018 Dirk Grützmann / PD PA SE&C SO PRO

37 Successful use of COMOS / PAA in projects International automation project Full Integrated Engineering with automation, electrical engineering & PQM Use of PAA / COMOS I/O s with 1 AS 410 controller and 494 Control Module instances Complete automation engineering incl. specifications, diagrams, test documentation etc. in COMOS / PAA Consequent use of COMOS / PAA functions incl. PQM for documents International team working on one common platform 9 cabinets for AS controller, remote I/O s, server and accessories layout, circuit diagrams, lists etc. Page 37

38 Cabinet Engineering with COMOS / PAA Standard Cabinets - Mounting Plate Types IT Server AS IO AS + IO Terminal IO + Terminal Remote IO Boxes IT server cabinet simple or redundant AS station ET 200M ET 200iSP and ET 200PA SMART ET 200SP HA Combination of AS and ET 200x Terminals Relays, fuses, MTA s, barriers & marshalling Combination of ET 200x and terminals ET 200 isp enclosure RIO boxes for max. 2 ET 200x racks ET 200SP HA enclosure Variable number of IPCs, KVM s, SCALANCE switches and patch panels Legend: Available Cabinet size: 800x2000x800, 800x2000x400, 1200x2000x800, 1200x2000x400 (WxHxD) In progress Page 38

39 Cabinet Engineering with COMOS / PAA Available Documentation Cabinet Information Device Information Front Page Design Specification Table of Contents Bill of Material Current Consumption and Power Loss List Cabinet Layout Circuit Diagrams Page 39 Outside View Inside View Mounting Plates Incoming Power Module Wiring Power Supply Terminal Plans Loop Diagrams until output Terminal in Cabinet

40 Global collaboration based on COMOS / PAA Engineering with global setup Siemens Germany, Karlsruhe Providing platform and COMOS / PAA Supporting engineering departments in the project Bug fixing and further development Key figures of the project Automation project 1 AS 410 / 61 ET200M stations 30 AS / Remote IO cabinets 1 Server cabinet 1100 pages of cabinet documentation Siemens USA, Springhouse Location of the project Automation engineering Revision of all documents Manufacturing of cabinet s FAT The benefits of global usage of COMOS / PAA Siemens India, Mumbai Execute the detail engineering for the cabinets incl. circuit diagrams Development of project specific templates for cabinets Global usage and sharing of expert knowledge in projects Efficient engineering process Repeatable solutions possible Page 40

41 Contact Dirk Grützmann Project Manager PD PA SE&C SO PRO Siemensallee Karlsruhe Mobile: siemens.com Page 41