SmartPlant Spoolgen. Automatic Isometrics for Fabrication & Erection. Kim, Kyung Deck Intergraph Korea

Transcription

1 SmartPlant Spoolgen Automatic Isometrics for Fabrication & Erection Kim, Kyung Deck Intergraph Korea 1/28/2015

2 Traditional Fabrication Workflow Design contractor N Pipeline Iso PL1 Fabricator Construction 1-8 man hours per spool sheet N Drawing Drawing errors office Material errors = Loss of design integrity Spool Sheets + wasted man hours Manual re-drafting and re-entry of material data Fab shop SP3 SP2 SP1 Red lining Material Control PL1 Materials 1/28/2015 Piping Productivity 2

3 Smarter Fabrication SmartPlant Spoolgen Proven industrial strength application Image provided courtesy of Heerema Zwijndrecht B.V. 1/28/2015 Piping Productivity 3

4 Smarter Fabrication SmartPlant Spoolgen Proven industrial strength application EPCs:- Use to manage and track progress of fabrication and erection sub-contractors without tying up valuable plant design seats and expertise Image provided courtesy of Heerema Zwijndrecht B.V. 1/28/2015 Piping Productivity 4

5 Smarter Fabrication SmartPlant Spoolgen Proven industrial strength application Fabricators:- Image provided courtesy of Heerema Zwijndrecht B.V. Use to create a competitive advantage by minimizing costs and boosting productivity 1/28/2015 Piping Productivity 5

6 Smarter Fabrication SmartPlant Spoolgen Proven industrial strength application Owner Operators:- Specify as a tool to optimize the design, procurement, fabrication, and erection of piping systems Image provided courtesy of Heerema Zwijndrecht B.V. 1/28/2015 Piping Productivity 6

7 Smarter Fabrication SmartPlant Spoolgen Proven industrial strength application Digital bridge between engineering design and fabrication Easily introduced into an existing work process Image provided courtesy of Heerema Zwijndrecht B.V. Shop and field detailing of design (AFC) isometrics Part of Intergraph s integrated Procurement, Fabrication and Construction enterprise solution 1/28/2015 Piping Productivity 7

8 SmartPlant / SmartMarine Enterprise 1/28/2015 Piping Productivity 8

9 SmartPlant Enterprise Integration PDS, Smart3D AFC MTO SmartPlant Materials MTO compare (+/-): AFC vs. Fabrication + Erection MTO IDF/PCF (AFC MTO) Fabrication MTO Erection MTO Actual MTO: Fabrication MTO + Erection MTO Procurement: - Requisition - Expedite - Inventory - Warehouse - Issue Fabrication MTO Erection MTO Erection isos Actual MTO Erection isos Spool isos SmartPlant Spoolgen SmartPlant Foundation SmartPlant Construction FIWP: Spools + Erection isos + Erection MTO Pre-fabricated pipe spools & assemblies 1/28/2015 Piping Productivity 9

10 SmartPlant Spoolgen Windows application built on ISOGEN Input is IDF/PCF from ISOGEN enabled systems Paper input also supported Pipe editing not piping design Design integrity maintained value added No redrafting or re-entry of material data New deliverables produced automatically High quality, consistently presented drawings Shop spool isometrics Field erection isometrics Data driven, accurate reports Material take-offs (MTOs) Cut lists, Weld lists etc 1/28/2015 Piping Productivity 10

11 Workflow Overview PCF:- Electronic piping data input from 3D design systems IDF:- PDS PDMS S3D CADWorx AutoPlant PlantSpace Plant4D Plant3D Unigraphics NX Catia Pro/Engineer SolidWorks SolidEdge AIP Import IDF/PCF - Line list - NDT - Heat treatment Get External Data Intelligent Isometric (POD) Add fabrication & erection detail Spool isometrics Erection isometrics Piping reports Fabrication shop Construction site SmartPlant Materials, Weld control, ERP, SAP etc 1/28/2015 Piping Productivity 11

12 Demonstration Basic Features & Workflow Importing design isometrics Editing welds to define spool breaks Automatic spool isometrics for shop fabrication Automatic field isometrics for site erection Integrated workflow management 1/28/2015 Piping Productivity 12

13 Value Proposition Elimination of redrafting and material data reentry fewer errors, significant time and cost savings Reduced material costs - through more accurate procurement and improved utilisation of materials Reduced project schedule through ease of use, quick detailing, data and drawing automation Reduced overall project cost through more efficient use of materials, machinery, facilities and man power 1/28/2015 Piping Productivity 13

14 Value Proposition Enables adherence to rigorous manufacturing standards and stringent quality assurance processes Minimized rework - through adoption of a high quality, high accuracy, digital piping work process Valued business partner enables you to deliver high quality, fit for purpose pipe spools on schedule, meeting demanding construction deadlines Gives you a competitive advantage 1/28/2015 Piping Productivity 14

15 Business Benefits Simple to learn and easy to use Minimal training required, short implementation period Low cost of ownership operation and administration No CAD or drafting skills required to operate or produce deliverables Tenfold improvement in drawing production Up to 95% reduction in manual data entry High quality industry standard deliverables produced easily and quickly Eliminates the need to redraw isometrics and manually re-create material take-offs Reduced engineering man-hours through data customization and deliverables automation Delivers value standalone - significantly more as part of an integrated enterprise solution Fast payback / ROI - compared to drafting isometrics using conventional 2D CAD 1/28/2015 Piping Productivity 15

16 Payback / Return on Investment 2D CAD SmartPlant Spoolgen 1-8 hrs / spool sheet ( 1 man day / pipeline ) ~ 2 mins / spool sheet ( ~ 15mins / pipeline ) Typical ( Quoted by customers ) Actual ( Proven by customers! ) 1/28/2015 Piping Productivity 16

17 Global Customers EPCs & Fabricators Owner Operators 1/28/2015 Piping Productivity 17

18 Saipem S.p.A, Italy Challenges Easily create shop drawings from PDS data Produce weld data for in-house production analysis software and shop NDT evaluation Conduct a daily cross-check of AFC vs. actual construction material usage Project statistics: 11,500 isometrics 41,500 fabrication spools 21,000 assembly spools 200,000 welds Benefits Quick and easy system implementation Amount of manual data entry and rework dramatically reduced Time to produce input data for material and weld management activities reduced by 80% per isometric Graphical interface - improved communication between engineering and fabrication disciplines Image provided courtesy of Saipem S.p.A 1/28/2015 Piping Productivity 18

19 Heerema Group, The Netherlands 1/28/2015 Piping Productivity 19

20 Rosetti Marino, Italy 1/28/2015 Piping Productivity 20

21 Integrating the Engineering Enterprise 1/28/2015

22 MAJOR FEATURES

23 Integrated Workflow Management Integrated workflow control Import Pipeline Status Pending InProcess Complete Check-out Undo Check-out Check-in Replay Revisions 3D visualization (I-View) Business Value / Benefit: Avoids duplication of work effort Prioritization and schedule control Revision monitoring and notification 1/28/2015 Fabrication and Erection Piping Productivity 23

24 Revision Management Replay Auto-adds original edits on revised pipeline Repeat Data Maintains spool identifiers, drawing split points, weld and part nos. between revisions POD Compare Auto-graphical identification - differences highlighted Enables user to make decisions based on current status of physical spools in shop Business Value / Benefit: Empowers users to deal with change Data continuity between revisions Reduced rework, material control 1/28/2015 Fabrication and Erection Piping Productivity 24

25 Weld Control Weld types Site / Field Workshop Offshore Field fit (allowance) Site / Field Special site (non-spooling) Automatic Support (trunnion) Weld Gaps Retrofit (if not in IDF/PCF) WeldGap property (I-Configure) Workshop Business Value / Benefit: Welds specified correctly for shop/field Accurate cut lengths Elimination of waste 1/28/2015 Fabrication and Erection Piping Productivity 25

26 Weld & Part Numbering Control Explicit or implied? Pipeline start point Weld Numbers Clear Check Assign to New Highest Weld Number Assign to All Part Numbers Controlled in exactly the same way Business Value / Benefit: Empowers user to deal with change Continuity of data between revisions Avoidance of duplicated numbers 1/28/2015 Fabrication and Erection Piping Productivity 26

27 Productivity Tools Isometric detailing options Selections (multiple edits) Components cut from pipe A and Auto Straight Split Cut & Paste Annotation messages etc Additional materials Cut Piece Allowances Wall, floor penetrations Pipe A showing cut components as continuation items pasted into pipe B Detail sketches / Info notes Business Value / Benefit: Fabricate constructible spools Detailed drawings for fabrication/construction Fast detailing - reduced engineering man-hours 1/28/2015 Fabrication and Erection Piping Productivity 27

28 Elbow to Bend Conversion Support for pipe bending, hole cutting Bending report Elbow Numerical control interfaces InCopR Automatic and rule based Only converts elbows if sufficient pipe either side ElbowConversion configuration (I-Configure) Automatic replacement Bend Whole pipe Selected elbows Equivalent bend geometry 1.5D bend for 1.5D elbow Welds removed Business Value / Benefit: Reduced fabrication costs (fewer shop welds) Reduced construction costs (fewer site welds) Reduced inspection costs (fewer welds to inspect) 1/28/2015 Fabrication and Erection Piping Productivity 28

29 Get External Data Easily configured, powerful XML based data automation Auto-population of attribute data Pipeline Spool Component Weld Information held in external data sources Spreadsheets, databases Pipeline attributes Weld inspection details Heat treatment / NDT data Business Value / Benefit: Improved data quality 95% reduction in manual data input Feed richer piping data downstream 1/28/2015 Fabrication and Erection Piping Productivity 29

30 ISOGEN Automation Market leader Industry de-facto standard Automatic outputs High quality isometrics Consistent presentation No human intervention Zero editing / clean up Accurate data driven MTO reports Data centric Variety of deliverables Check, Spool etc In a variety of formats DXF/DWG/DGN/IGR Business Value / Benefit: Tenfold drawing productivity via automation Elimination of human errors no drafting High quality drawings and reports 1/28/2015 Fabrication and Erection Piping Productivity 30

31 Data Integration & Interoperability Data integration Fixed format text / legacy formats Access Excel XML With In-house systems Material control, ERP etc 3 rd party vendor systems SAP Interoperability CAESAR II (via PCF) PDS, Smart3D SmartPlant Isometrics SmartPlant Foundation SmartPlant Materials SmartPlant Construction Business Value / Benefit: Multi-system support - MATC, ERP etc Zero manual data input, no human errors Reduced engineering man-hours 1/28/2015 Fabrication and Erection Piping Productivity 31