NRX Asset Center the gateway between ISO15926 and SAP EAM

Transcription

1 NRX Asset Center the gateway between ISO15926 and SAP EAM 22 nd October, 2008 Julian Bourne, NRX Global Corp. Anderson Ding, SAP Malaysia Stephen Crampton, NRX Global Corp.

2 SAP Lifecycle Workflow ISO15926 and the NRX Asset Center ISO15926 Barriers to Adoption ISO15926 Example Workflow The Solution in Detail

3 Asset Information Management Plan Construct Operate Sense Optimize FEED Design & Procure Construct Operate Ready for Design Ready for Construction Ready for Commissioning Establish Needs Design & Engr. Collaborate Design, Build and Operate Procure & Build Ongoing Hand Content over to Management Operation Operate Optimize & Improve Plan Observe and record Maintain Document / Knowledge Management Program and Project Management NRX Asset Center Configuration control Technical Asset Mgmt. Management of Change

4 Asset Center Solution Fit with SAP Engineering Partners Suppliers MRO Suppliers Corporate Plant * MES/PAS: Mfg Executive Systems & Process Automation Systems, i.e. WonderWare, Honeywell, ABB, Siemens

5 Where does ISO15926 fit? Engineering Partners YES Engineering Data information on all of the as-builts Key data that owners will use in their applications to support Maintenance and Procurement targeted at providing the reliability that is required. Data typically resides in the systems of EPC Partners ISO15926 can allow efficient handover of data from Engineering Suppliers NO Data from Suppliers forms the bulk of requirements for owners Recommended Operating Procedures Recommended Safety Procedures Recommended Maintenance Procedures Recommended Maintenance schedules Recommended spare parts lists Recommended does not equal accepted or optimized Once reviewed and accepted, needs to be deployed

6 ISO15926 Barriers to Adoption expensive middleware Instrumentation Tool P&ID Tool 3D Tool Other Tools $$$ Middleware $$$ ISO15926 Compliant Data & Definitions Expensive middleware provides significant barriers to adoption of ISO15926 Customers must insist on Tool Compliance with ISO15926 Innovation from Vendors delivers value to customers Vendors should store tool information as best suits innovation in their tools But Vendors need to provide interfaces to and from their tools directly

7 ISO15926 Example Workflow Unstructured Data End to end workflow without middleware NRX Asset Center provides SAP certified synchronization with SAP EAM Support for ISO15926 is not part of SAP NRX Asset Center provides this gateway Structured Quality Assured Data Suppliers ISO15926 Compliant Data & Definitions Engineering Partners

8 ISO15926 Example Workflow

9 More Detail - Process Overview Model & Register Transform Import & Sync Use & Maint.

10 Step 1: Model & Register Find in RDS/WIP Item Exists no Add to RDS/WIP yes Use

11 Step 1 : Snapshots: RDS/WIP Search

12 Step 1 : Snapshots: ID Generator

13 Step 1 : Explanation - QXF Family Definitions in DTD for QTXF validates ISO Data In QTXF XSLT model2dtd.xsl XSLT template2base.xsl ISO15926 Definitions in QMXF XSLT model2base.xsl Definitions and Data In QXF XSLT qxf2rdf.xsl ISO15926 Definitions and Data in OWL/RDF validates validates QXMF DTD model.dtd QXF DTD schema.dtd Done

14 Step 2: Transform ISO15926 Definitions in QMXF public XSLT Definitions and Data In QXF proprietary XSLT Transformed To XML public XSLT ALCIM Data in CSV Done ISO15926 Definitions and Data in OWL/RDF ALCIM Data in Database

15 Step 2 : Snapshots - Transform

16 Step 3: Import & Sync ISO15026 Definitions and data in OWL/RDF Import via Client RDF Triplestore RDS/WIP NRX Internal XML Java + SPARQL Done Re-import Internally Asset Center Database Sync SAP

17 Step 3 : The process in action

18 Step 4: Use & Maintain ISO15926 Updates in OWL/RDF SAP User Interfaces Sync Asset Center Clients Asset Center Server Sync SAP ISO15926 Export in OWL/RDF

19 Asset Center Accelerates Capital Project Timelines and Provides a Foundation for Operational Excellence Engineering Partners Operational Readiness: Complete asset information reduces capital project timeline & cost ensures efficient plant startup; enables engineering, procurement, construction, commissioning, operations, maintenance, & reliability processes Owner / Operator Asset Information Collaboration: Timely & cost effective access to information supports efficient execution of Owner/Operator & EPC business processes Operational Excellence: Ability to intuitively deliver & sustain asset information improves user adoption & decision-making increases safety & reliability reduces costs Equipment Suppliers Supply Chain Excellence: Ability to associate materials with assets reduces parts shortage reduces MRO inventory levels & search time ensures access to the right part at the right time and place MRO Suppliers NRX Asset Center the gateway between ISO15926 and SAP EAM. and so much more