smart factories are you ready?
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- Barbra McCarthy
- 5 years ago
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Transcription
1 smart factories are you ready?
2 introduction Ryan Orbell National Segment Manager Hygienic Processing Food, Beverage, Pharmaceutical Asia Pacific Applications Manager Hygienic Processing Background QLD State Sales Manager at Bürkert Pharmout NVF, July 2017 Page 2
3 agenda Who is bürkert? innovation drivers iot, iiot, industry4.0 please explain industry example & innovation driver our world & today s technologies how does bürkert answer these challenges? automation examples 1 & 2 for a WFI plant
4 70+ years Fluid control products, systems & solutions European manufacturing Present in 40+ countries Highly skilled work force Innovation is our core focus Headquarters in Ingelfingen, Germany about us
5 Pharmout NVF, July 2017 Page 5
6 Burkert Who are we? Applications Clean Utilities, distribution & storage loops (WFI / PW) Clean in Place (CIP) Sterilise in Place (SIP)
7 Who drives innovation? Customer Expectations
8
9 internet of things Things on the Internet Internet of Things Cloud Device Device Device Device Device Device Device Device Device Device
10 industrial internet of things Internet of Things IIoT Industrie 4.0
11 industry 4.0
12 differences
13 our industry is now OT Operational Technology Information Technology
14 example i4.0 hype Cloud Device Device Device Device Device CIP/SIP set manufacturer
15 Back to our world Back to our world
16 Hardwired Solution PCS Level Field Level Device Level
17 Networked Solution PCS Level Field Level Device Level
18 virtual factory
19
20 @ Bürkert New Device Platform flexibility & interoperability modularity of design decentralization life cycle management service orientation
21 device platform concept Efficent Device Integration Platform The platform that includes Communication, HMIs, Electronics, Software, Hardware, Digital Communication, intelligent concepts for individual solutions
22 interoperability
23 modularity Fieldbus interfaces Analogue Inputs and Outputs Binary Inputs and Outputs VNC connection USB port SD memory card UMTS and WLAN-Module Data Logging Controller capability
24 flexibility
25 virtual factory Water Room WFI Production Clean Suite Production
26 Example 1 de-centralised automation WFI control and analysis Control Heads with Ethernet Network Unique solution Reliable & clear process monitoring Hygienic design for optimal cleanability Simple installation Reduced energy costs Fast start-up with easy maintenance
27 de-central automation Example 1 de-centralised automation The control tops house the pilot valves & integrated feedbacks, as well as a linear position sensor. There is also diagnostic data collected in the control head Travel accumulator, Totaliser valve cycles, open/close cycle time. Diagnostic error counts and service alarms Unique bright coloured status display Pharmout NVF July 2017
28 individually wired
29 how might it look
30 virtual factory Water Room WFI Production Clean Suite Production
31 Example 2 distributed automation WFI control and analysis Lowest total cost One integrated system with diagnostics One interface for PLC control Compatible with all common communication protocols Robust & easy to clean Reduced engineering costs
32 how might it look distributed automation Remote IO System with advanced diagnostics LCD with device status Pilot valve + Process valve status Integrated check valves prevent switching Wire breakage Short circuit Pressure sensors built in Machinery Directives - Safety shut-down pilot valves MRP Media redundancy protocols
33 distributed automation Remote System with advanced diagnostics Mount in a control cabinet or in the field LCD with device status Pilot valve + Process valve status Display switching cycles Integrated check valves prevent switching Wire breakage Short circuit Pressure sensors built in Safety shut-down pilot valves MRP & DLR redundancy protocols in event of client failures Future proof communication options
34 how might it look
35 utilities automation how many cycles? how far has my valve travelled? did it reach its target in time? error by Namur LED codes electric or pneumatics no problems set alarm points and achieve up-time any fieldbus communication types predictive
36 we are innovation
37 review iot, iiot & Industry Industry example & how they differentiated their product Todays technology Technology for the factory of the future How bürkert answers you to implement the first steps for data analysis & relevant diagnostics automation examples 1 & 2 for a WFI plant Please join me at our table top to discuss this & other technology further
38 April 2017 Thank you Ryan Orbell