Next Generation Product Lifecycle Management 솔루션도입을통한 R&D 프로세스의혁신

Transcription

1 Next Generation Product Lifecycle Management 솔루션도입을통한 R&D 프로세스의혁신 July,2008

2 Agenda Market Trend & Issues <Insert Picture Here> What we did for customers What is Next Generation PLM 2

3 1,300+ Enterprise PLM Customers GSK Cisco Apple Coca Cola Philip Morris International 3 Tyson Foods

4 Agile Electronics & High Tech Customers 700+ customers!! Global 2000 OEMs Leading EMS/ODMs 100s of Suppliers EMS: Electronics Manufacturing Services 4 ODM: Original Design Manufacturing

5 프로세스관리의복잡성 복수프로그램관리 자원관리 규제준수관리 라이프사이클원가 Phase/Gate 관리 Complexity, Complexity, Complexity 물질관리비용및가격기록 제품데이터의복잡성 PDM Configurable BOMs 사양관리품질및시정조치엔지니어링설계데이터품목, BOM 및공급사관리문서 벤치마킹 KPIs Metrics 다차원분석데이터마트오퍼레이셔널대시보드보고서경보우편함 일정관리 품질프로세스관리 공급사및소싱 Configuration 관리 단일내부거점 의사결정지원의복잡성 복수부서 외주제작 복수거점생산 국외디자인센터 설계아웃소싱 PLM 협업의복잡성 고객협업 5 Data + Processes + Collaboration

6 Increasing Complexity Across the Global Product Network Supply Chain Complexity, Design Network Complexity, Product Complexity Complexity PDM Prototype Tooling Shops Design Files Customers Build to Print Site 1 MFG Eng 1 2 Supplier Design Tools ECAD, MCAD, Test Specs, Design Specs Build to Spec Customer Design Projects ECAD, MCAD, Test Specs, Design Specs Design Tools EMS Inc. Engineering Outsourced Design Docs Documentation Houses Division A (R & D) ENGINEERING Business New Designs, Change to existing product Division i i B Division C Site 2 Site n Site 1 Site 2 Site n Site 1 Division A (MFG) Site 2 Site n MANUFACTURING Business n 1 2 n 1 n 2 Shop Floor Bill of Process TMS B2B Supplier Supplier Supplier Supplier 6

7 Compliance - EU Laws Stimulate Global Cascade Clear Need for Sustainable, Global, Environmental Compliance Programs California: Prop 65 restrictions on materials (e.g., lead cables) SB20 and SB50 set recycling limits in 2005 SB423 harmonizes with RoHS January 1, 2007 USA Federal- Energy Efficiency (external power supplies) USA Federal- Restricted Substances for Hg Mexico s Final List of Substances for Toxic Release Inventory and Final Rules on Wood Packaging Colombia Draft National Hazardous Waste Policy EU: RoHS and WEEE EU: EuP Program Aug 2007 action required 2006 EU: REACH Program votes in Nov 2005 China MII: WEEE in 2006, RoHS being finalized for 2006/2007 Japan: Recycle target active for household electronics and chemical label plans in draft; Mitsubishi Green 150 initiative active Korea: Industry agreements to limit certain materials and for products to be recyclable Chile s proposal for a National Pollutant Tracking System Brazil: Existing recycling targets for electronic products and batteries Countries are rapidly implementing WEEE and RoHS requirements New European requirements (EuP, REACH) Recycling, battery and packaging requirements are being updated 7

8 Fragmented info, Disparate processes, Poor Collaboration Planned Margin Will they Scale to the new cycle times & NPI load? Can you Securely Collaborate IP with global sites & partners? Do you have Decision Support to Handle Complexity? Fragmented Unsecured Product Information Disparate Business Processes Poor Collaboration and Visibility Realized Margin Data scatter across legacy systems 20-30% designer time is looking for data Can t find and reuse parts Every duplicate part cost $10-50k 10-20% are dups Disconnected or Sequential not linked to partners Program, quality, compliance, cost & release processes disconnected Slow change processes Scrap, rework & inventory Not sure what I should be working on Current tools don t support collaborative design Limited supplier collaboration No visibility to off schedule projects

9 Agenda Market Trend & Issues <Insert Picture Here> What we did for customers What is Next Generation PLM 9

10 Agile PLM Solution Compliance Office Agile Product Governance & Compliance Product & program compliance against standards & regulatory requirements Quality Professionals Agile Quality Management Closed-loop product quality management across the extended enterprise Executives & Program Office Agile Product Portfolio Management Integrated product, program, resource & portfolio management Procurement Professionals Agile Product Cost Management Product sourcing and lifecycle cost & risk management Development & Engineering Agile Engineering Collaboration Engineering desktop integration & collaboration Cross-Enterprise Agile Enterprise Visualization i Native document collaborative visualization across the global enterprise Engineering, Operations & Supply Chain Agile Product Collaboration Enterprise product record visibility, management & collaboration 10

11 Solution for Centralize Product Record Software Operations New/updated Drivers Build Packages ECOs,ECNs,PCNsECN Deviations/Waivers Prototype Mfgs MCAD ECAD New/updated DWGs/BOMs New/updated DWGs/BOMs R&D Hub ECRs Field Support Contract Mfgs ECOs BOMs Items AVL Partners OEMs Parts BOMs ECNs/ECOs R&D Hub will centralize and manage: Parts, BOMs, AVL Document access Software access and configurations PQR/ECR/ECO/ECN processes Mfgs Collateral Vendors Logistic Partners 11

12 Traditional CAD PDM Focus Companies invested $Billions in over the past 10+ years in CAD and concurrent engineering/pdm efforts to address the product innovation cycle by promoting reuse & management of technical product information (form, fit, function) within Engineering. i Concept to Release Purchasing Engineering Handoff Manufacturing Marketing Handoff PDM Handoff Quality CAD Release Innovation Lifecycle 12

13 Oracle Enterprise PLM Focus Marketing Purchasing Concept to Release Design for Supply & Cost Sales Configure/ Assemble to Order Requirements Build to Order Engineering DFM Regulatory Design for Compliance (Environment, Recycle/Disposal, Six Sigma) CAD Operations /EMS Outsourced Manufacturing PLM ODM Outsourced Design Design for Quality Innovation Innovation Lifecycle Lifecycle Quality/ Customer Service Release Product innovation & engineering excellence today, complicated by growing outsourcing, globalization, and compliance requirements, requires early lifecycle focus on the business requirements of new products as well as the technical requirements. 13

14 Solution for New Business Initiative Customer /Marketing Ideas Ideas Ideas Business Initiative Activities Create IDF Create OJD Create MRD Create PMP Create SRS Requirement Requirement Sales/ Ideas Ideas Engineerin ng Ideas Prod. Opportunity Opportunity Technical Marketing Screening Assessment Definition Definition Approvers: VP Sales Approvers: Division Mgr. Approvers: Division Mgr. Approvers: Division Mgr., Sales Mrkt Project Implementation Complete Ideas submitted to Clearing House (VP Sales) Start Proj. Planning Kick-off Project(s) Closed Project Project Project 14

15 Solution for Project Management Portfolio of Projects Portfolio of projects that can be graded for strategic alignment, for example: Market Success Probability Anticipated Revenue and Margins Degree of Technical Difficulty Closed Open Closed Open Closed Ph 1 Gate t Phase 2 Gate t Gate Phase 1 Phase 2 Phase 3 Phase 4 Task Task Task Task Task Deliverable Single View e.g. Create Prototype of the Product Task and Task Program Deliverables Task Uniquely Connect Across the Enterprise Deliverable and Supply e.g. Approve Program a Concept with Underlying Product Network Program Deliverable Brief Status Instantaneously Record Updated Deliverable When Deliverable is Complete R&D Info Management NPI Management Product Transfer Phased, Stage-Gate Processes Enable Companies to Effectively Manage NPD&I and Mitigate Against Risk of the Unknown 15

16 Solution For Sourcing At R&D Stage Product Record Project 1 Create Project Line 1 Line 2 Line 3 Supplier Response Agile PLM Item Master New/Changes 2 Select Content 3 RFQ s 4 Leverage Contracts & History Create RFQ Send 5 Supplier Response Activities Submit Response/Alt Part (MCO) 8 Conduct Project Analysis 6 Manage 7 Responses & Negotiate Negotiate External Systems (, etc.) 9 Select Best Responses 16

17 Solution for Integrated Quality Management Resolve problems through Changes to Parts and Documents Analysis ECO Deviations Parts, BOMs, AML Integrated into the Product Record Stop Ships MCO Documents Corrective Actions Manage problems through processes Preventative Actions Active Management Supplier Corrective of Quality Processes Metrics Standard Charts Actions (SCAR) Failure Analysis Audits Dashboards Defects NCR Collect enterprise set of problems Centralized Customer Product Quality Information Complaints Field Incidents Design Defects Audit Findings Design QA Mfg Field Supplier Customer 17

18 Solution for Collaborative Governance & Compliance Mgmt Supplier Declaration Workflow Declaration Request Declaration Entry Assess Compliance Review Response Publish Identify Parts Through queries By BOM Through Search By Commodity Self-Declared Compliance Missing Information Non-Compliant PQM / PC (Corrective Actions, Changes) Parts & Part Groups Assess Compliance Review Compliance Compliant End 18

19 Solution for Design Collaboration Content Management PLM Important Notes Unigraphics Solid Edge TIFFJPEG Mechanical Design Data Office Format Data Electronic Design Data 19

20 Case Study Portal Component Insight Supplier Insight Contract Mfr Trans Mgt Indirect Procurement Internal Development Endeca & Distr. Partminer Partners D&B Plexus DHL Various Tactical Supplier Supplier Category Supply Proc. Registration Mgmt. Insight Chain Anal. Division A Division B Division C Division D Agile Product Lifecycle Management Product Interchange Product Cost Management Product Collaboration Product Product Quality Governance & Management Compliance Engineering Collaboration Product Portfolio Management Analytics Division A PDM Division B PDM Division C PDM Division D PDM 20

21 Case Study 2 Division C Systems Agile Import EMS Direct Customers Sub-Assy EMS Inc. Final Assembly and Test Agile Import Product DNA Info Division B MFG Division A Corporate ehub EMS Inc. Sub-assembly Manufacturing EMS Inc. Component Manufacturing Agile Import Product DNA Info Product DNA Agile Import Info Shop Floor Tools EMS Inc. Division A Product DNA Agile Import Info B2B Suppliers Other Down Stream Tools 21

22 Agenda Market Trend & Issues <Insert Picture Here> What we did for customers What is Next Generation PLM 22

23 Scope of Next Generation PLM 23

24 Next Generation PLM integration Processes Order to Fulfill Manufacturing Supplier Relationship Management Supply Chain Planning New Product Introduction ti Supply Chain Execution Project and Portfolio Management Product Innovation Governmental Regulatory Compliance Customer Relationship Management Order Management 24

25 솔루션통합을통한차세대 PLM 의구현 수요예측 고객니즈관리 Legacy. PLM 분석 Web Service SOA by BPEL & BAM 25