ONE SYSTEM - ONE SOLUTION Turn your organization into real-time today. April 2017

Transcription

1 ONE SYSTEM - ONE SOLUTION Turn your organization into real-time today April 2017

2 Agenda Status Quo Three Steps In A Nutshell Use Cases Detailed Features Summary

3 Status Quo: Industrial Production & Industrie 4.0 Industrial production is becoming increasingly interlinked with modern information and communication technology. From the foundation of intelligent digitally-networked systems, a largely self-organized production will be possible. In Industrie 4.0, people, machinery, plants, logistics and products will communicate and cooperate directly. To connect these different strands, a unified, flexible, high-performance system is needed to provide company-wide, real-time, information flow.

4 Three Steps to the System of Systems Challenges Ideal Solution Desired Outcomes Complete, secure, uninterrupted real-time data communication. Freeing systems from operating in isolation and abolish data silos. High-Resolution data support at submillisecond scale and below. Unlimited scalability. Compatibility with legacy systems. Single, all-purpose software solution to unite data sources across enterprise. Mobile system that makes information available to company decision makers. High performance, high resolution data historian. Future-proof, flexible, scalable infrastructure. Close gap between IT and OT. New insight into business performance. Increase ease of future system integration. Lower effort and TCO, both on setup and lifecycle maintenance. Provide added value for all business layers by FAST DATA integration.

5 In a Nutshell The System of Systems It securely and efficiently gathers data from manufacturing, process control and IT systems all around the globe, contextualizes it and transforms it into actionable information, which is presented to every decision-maker on any device, anytime, at any location.

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8 Infinite scalability

9 Global (or regional) Data Center, e.g. HQ Local Production Facility (may exist 1-n times) Corporate Virtual Private Network Mobile Users Sample architecture inmation Core Server Central System Configuration Level 4 Network (OFFICE/ERP) Level 3 Network (MES) VisualKPI Web Server 10GbE Option Dynamic NoSQL Storage (1-n MongoDB instances) ISP Site Firewall Router Level 4 Network (OFFICE/ERP) inmation Connector Existing Database Server (e.g. MES, Batch, Lab, ) Level 3 Network (MES) inmation Relay inmation Connector Level 2 Network (DCS/S-PLC Interfaces) On-Site System User Existing PIMS OPC Server Existing PIMS Server (e.g. OSI PI, Aspen IP.21, ) Real-Time Replication Option Sharding Option Multiple DC Option inmation Connector Existing OPC DA Server inmation Connector Existing DCS OPC A&E Server inmation Connector Existing S-PLC OPC DA Server inmation Connector Existing S-PLC OPC A&E Server

10 Use Cases DISCRETE MANUFACTURING World Market Leader in Consumer Products (NLD) Site-wide High Speed Data Collection MACHINE PRODUCTION World Market Leader in Packing Machines (DEU) The Global Machine Cloud PROCESS INDUSTRY World Market Leader in Chemical Production (DEU) Global Real-time Data Infrastructure OIL AND GAS Leading Pipeline Operator (USA) Company-wide IT Monitoring

11 Use Case 1 - Discrete Manufacturing World Market Leader in Consumer Products (NLD) Site-wide High Speed Data Collection Situation Production of personal lifestyle products for the entire world at one location 2000 employees, ~1000 machines, 25 million units per year. Development Site-wide, data collection, historization and availability at sub-millisecond sampling rate. Goals Hundreds of Connector components with a historian backbone of 20 terabyte units, horizontal plug and play expansion, reaching petabyte capacity, towards Zero Defect Manufacturing.

12 Goals Complex standard is supported at any depth, scaling factors within line management meet the high Track & Trace standards of the food industry. ERP systems for the end user are simplified by the flexibility of the inmation system interface. All production lines have a secure cloud connection to enable worldwide monitoring by the service and support units. Use Case 2 - Machine Production World Market Leader in Packing Machines (DEU) The Global Machine Cloud Situation 1000 machines worldwide and a deployment of over 70 new production lines per year, one of the leading companies in the field of packaging automation. Development Complete upgrade of company s legacy line management software. Launch of new business models with global cloud technology. All the machines and system components of a production line (including third party components) were completely standardized in the OPC Unified Architecture.

13 Use Case 3 Process Industry World Market Leader in Chemical Production (DEU) Global Real-time Data Infrastructure Situation One of the largest chemical companies in the world with a system connecting production locations worldwide to the headquarters in Germany with more than 50 distributed system services. enterprise:inmation was selected as a platform to achieve Global Manufacturing Intelligence aims. Development Field device data, alarm and event streams, process and performance data are consolidated worldwide and are passed on to various, central analysis systems. Goals Dozen applications now covered, more to follow. Including predictive maintenance, efficiency monitoring, global infrastructure monitoring or any other performance-oriented Fast Data application. Use of hundreds of CPU cores on distributed computers worldwide, with simple, centralized management of the entire system.

14 Goals In the first three months of use, the quality of IT processes across the group have already improved markedly. In the now running 2nd phase, ten more data sources are being live connected to Networker, Netapp, Tivoli, Veeam, MaxDB, R-MAN, Litespeed, ADDM und PRTG. Use Case 4 Oil and Gas Leading Pipeline Operator (USA) Company-wide IT Monitoring Situation Diverse and technical IT structure across US operations. Many tools and systems in place, but operating in isolation not providing an integrated view of the US wide IT performance. Development Multiple backup, file transfer and inventory systems were integrated and periodically transfer all log data and inventory information to a harmonized history repository. Automatic aggregations and assignment processes for a highly structured real-time KPI model. Fully automated dashboard, now used by CIO and employees as the most vital control element in decision making and problem solving.

15 Features I 1 One Solution One software from any data source to the enterprise cloud Includes secure and efficient network tunneling, consolidation of namespaces and calculations of any depth Single point of information access to all operations data globally Connectivity: Flexible and Compatible OPC Classic, OPC UA, ODBC, web access, structured files Communicate remotely through any number of network boundaries Connect to any and all legacy and future (production) systems Scalability: Unlimited and Fully Adaptable From a single machine to any number of worldwide distributed computers Horizontal scalability any number of Connector and Core services. Any number of data sources NoSQL database for natural storage scalability

16 Features II Flexibility & Adaptability Consolidation of any number of data sources of any data type. Interface with any legacy or future production system Provides OPC Servers to integrate 3rd party products Unlimited Scale - from a single machine to any number of CPUs Secure Access Centralized control of security for all aspects of system Role-based access to users through configurable profiles Allow access to outside partners by defining virtual namespaces containing only necessary information Compliant with OPC security specifications Decision Support & Technical Analysis Trend analysis for real-time and historical data Integration of Alarms & Events Complete perspective - Overview an entire process or drill down to view individual events Create KPIs, monitor performance and process data Customize system with Lua scripting

17 Features III Unify your entire data source network! Free up data silos and prevent isolation of system components only used by very few specialists Easy deployment of remote Connector services to free up previously inaccessible data sources Access to the entire data source network through one central management system Make data accessible to your people! Put information in the hands of your company decision makers anyplace, anytime and on any device Contextualize real-time and historical data with KPIs, geolocations, trends, alerts and group information. Powerful analysis and data processing environment for data scientists plus zerotraining data-driven dashboards Close the gap between IT and OT! Improve operational efficiency through intelligently linked industrial systems Integrate data communication across all areas of business Create information continuity within the enterprise

18 Summary Technology Distributed, multi-layered, object-oriented, in-memory, real-time database Horizontal scalability on all levels Exclusive NoSQL technology (MongoDB) for data persistence to the yottabyte range OPC Unified Architecture Information Model HTML-based, terminal-independent, fully data driven performance dashboards Fast, powerful, distributed script engine (Lua) Secure, compressed, bi-directional communication between all connected levels via individual TCP ports Functionality Easy to deploy hundreds of services worldwide Minute remote installation (with little effort: a single executable, no dependencies) Comprehensive interface support (OPC Classic, OPC UA, Structured Files, Sockets, Databases...) Plug & Play Integration of namespaces of external devices Comprehensive automation options using rules and scripts Fully automated access to existing algorithms worldwide User Friendliness Powerful working environment (DataStudio) for the central administration of a worldwide infrastructure DataStudio contains a wealth of tools for data analysis, effective automation, fast prototyping Data-driven performance dashboards are automatically created on the inmation KPI model - without web programming HTML5-based process images support interaction with equipment monitoring models (e.g., alarm boundary changes, mute circuits) Fully automated update process brings the system up to date in minutes. New functions are quickly usable.

19 Software made by industrial system integration pros, in close cooperation with industry leaders Business performance in real-time, anytime, anywhere, for all decisionmakers - that is

20 Zollstockgürtel Köln Germany