Richard Salliss 25 Oct 2016 EXPLORE PROFIT SUITE APC RUNNING IN ACE AND C300

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1 Richard Salliss 25 Oct 2016 EXPLORE PROFIT SUITE APC RUNNING IN ACE AND C300

2 What is Advanced Process Control? Simple Control - Typically single input & output - Current errors corrected Advanced Control - Multiple inputs & outputs - Future errors corrected - Model of system to predict future system response - Complexity management: dead time, high dynamic order, nonlinear dynamics, inverse response, uncertainty, noise

3 Where is APC applied? Refining Pulp & Paper Oil & Gas Chemicals Distillation Unit Control Constraint Control Furnace Boiler Lime Kiln Boiler Furnace Evaporation Gas Processing Choke Flow/Pressure FPSO AntiSlugging Distillation Reactor Temperature Control Dryer Furnace Boiler APC delivers benefits in many industries

4 Profit Optimization Suite Profit Loop DCS-based Experion Profit Controller (C300/ACE) Profit Suite - Profit Controller - Profit Sensor - Profit Stepper Server-based Profit Optimizer (DQP Multi-Unit Optimization) Profit Executive (SuperDQP Multi-Asset Optimization) Continuum of Control Solutions Single Variable Linear Control Multiple-Variable Non Linear Control and Optimization Seconds Hours/Days Profit CPM (Control Performance Monitor)

5 Profit Suite Products Current release R431 Windows Server-based DCS agnostic Allows large, complex control and optimisation problems to be solved Licensed Software - Profit SensorPro - Profit Stepper - Profit Controller - Profit Optimizer - Profit CPM Foundational Elements (Included) - Profit Suite Operator Station - Embedded historian - Profit Suite Engineering Studio

6 Experion Profit Controller New with Experion R500 Embedded in Experion (ACE or C300) Allows small multivariable problems to be solved where speed of execution and availability are paramount Licensed Software - Profit SensorPro - Profit Controller - Profit CPM Foundational Elements (Included) - Profit Suite Operator Station - Embedded historian - Profit Suite Engineering Studio - Profit Stepper

7 Profit Stepper Automates key tasks: - Data collection & Plant Testing Model identification Applicable to all Development Scenarios - Open-loop testing - Closed-loop with constraint management - Combined open/closed-loop scenarios Superior Workflow Integration - Immediate visualizations on model quality; easy to interpret Included with Experion Profit Controller

8 Profit Suite Engineering Studio Engineering environment for: - Data analysis - Model building - Controller simulation Included with Experion Profit Controller

9 Profit Suite Operator Station Operator s view of Profit Controller More than a detail display - engages operator in proactive monitoring and control - Provide operator tools for problem analysis - Maximum flexibility in layout and personalization Easy configuration Included with Experion Profit Controller

10 Control Engines for Profit Controller 5000 Submodels (200x250x600) L3 Flex Station EAS (URT) L2 Experion Server Console Station Flex Station ACE 10 PCs (40x20x20) L1 5 PCs (10x5x5) C300 C300

11 Experion Profit Controller - High Level Features 10

12 Experion Blocks 11

13 Model Development/Deployment 12

14 Experion Profit Controller Licensing L Flex Station EAS (URT) L2 Experion Server Console Station Flex Station ACE L1 C300 C300

15 an opinion from Americas HUG 14

16 Questions & Answers

17 Nature of Control Problems Variables that vary but cannot be adjusted Aka feedforward, disturbance or independent variable Variables that can be adjusted Aka manipulated or independent variable MVs (OP) DVs Process CVs (PV) Variables to be controlled within range Aka controlled or dependent variable Control & Optimization Adjust MVs to minimize total costs of operation whilst staying within limits