Wireless It s Not Just For People, Anymore!

Transcription

1 Wireless It s Not Just For People, Anymore! Wayne W. Manges Program Manager ORNL October 5, 2011 Managed by UT-Battelle

2 The World is Changing! Wireless is now critical enabler, emerging standards Standards matter technical, commercial, political issues Outcomes stakeholders potential winners & losers emerging 2 Managed by UT-Battelle Presentation_name

3 ORNL in 1943 The Clinton Pile was the world s first continuously operated nuclear reactor 3 Managed by UT-Battelle

4 DOE National Laboratories 4 Managed by UT-Battelle

5 ORNL is DOE s largest science and energy laboratory $1.3B budget 4,350 employees 3,900 research guests annually $350 million invested in modernization 5 Managed by UT-Battelle World s most powerful open scientific computing facility Nation s largest concentration of open source materials research Nation s most diverse energy portfolio Operating the world s most intense pulsed neutron source Managing the billiondollar U.S. ITER project

6 The history of bus evolution The Standard for Industrial Wireless (ISA100) was developed by ISA to address all aspects of wireless technologies in a plant. Industrial Wireless is the next major technology transition in plant automation. Dominant Measurement and Control Technology 3-15 psi Pneumatic 4-20mA Analog 4-20mA Smart Fieldbus Wireless Time 6 Managed by UT-Battelle

7 Industrial setting unlike other places 7 Managed by UT-Battelle

8 Early adopters blazing the wireless trail! Wireless vibration sensor 8 Managed by UT-Battelle 8#

9 The wireless landscape can you hear me now? ZigBee IEEE WiHART (IEC62591) WIA-PA (IEC6201) ISA100.11a 9 Managed by UT-Battelle

10 ITP-Sponsored Workshop we want to use industrial-strength wireless sensors to help us optimize our operation, but the market is aimed at the office environment and the major automation companies want to offer only proprietary solutions. Can DOE help us? 10 Managed by UT-Battelle

11 ORNL wireless history / timeline: Accepted as International Standard Certified products available Official ISA100 demonstration Arkema Chemical, Crosby, Texas ISA100.11a Formally Ratified Sept 2011 Sept 2010 Oct 2009 Sept 2009 Manufacturing Process Controls for the Industries of the Future (1997) - Free PDF version at NAS Wireless Compliance Institute formed certification body ISA100 participation explodes Scope expands to address end user needs Meetings around the world ISA100.11a standard refined ISA100 is formed Oct 2005 Oct Message is clear: an end user-driven industrial wireless standard is needed Sept 2004 April 2004 DOE Program & WINA Voice of the Customer surveys Wireless Industrial Networking Alliance (WINA) formed. May 2003 DOE Program sponsorship for Industrial Wireless Development Dec 2002 July 2002 Dept of Energy Sponsored Workshop on Industrial Wireless Sensors, San Francisco, (40 invited attendees) April 1999 ORNL demonstrates first single-chip wireless sensor on USS The Sullivans 11 Managed by UT-Battelle DOE Industrial Why Wireless Report

12 Classic wireless sensor design No matter who the vendor is, their wireless gizmo is going to have these parts. 12 Managed by UT-Battelle

13 Large Companies are influenced by ITP 13 Managed by UT-Battelle Lots of Industry Expertise & Support for the ISA100 Standard

14 Who s Interested in the Economic Benefit of this Program? Department of Commerce 100+ industrial wireless companies started since 2005 $400M invested, employees Investment Community EPRI End Users, ACS 14 Managed by UT-Battelle

15 What can we learn from other technological revolutions? MAP GM once needed dual, redundant Modicon 584s; now PCs running PLC emulators Wire Risk/benefit/cost metrics needed to enable good decisions Moore s Law coming to sensor networks?; industrial controls? Performance can higher throughput hide a multitude of sins? $ Wireless Time 15 Managed by UT-Battelle Ubiquitous Sensing

16 Emotional obstacles remain The Atlantic Constitution, April 30, 1911, page C6 Why wireless telegraphy may make us all toothless, hairless and insane The Cure This garment will take the form of a rubber coat, with a helmet of the same material. The entire face will have to be kept covered, goggles being provided for the purpose of sight, and an air valve for breathing purposes. 16 Managed by UT-Battelle Ubiquitous Sensing

17 Replacing the wire only the first step! Response Display & Alarm Application Asset Analysis & Simulation Data Collection Sensor Chip 17 Managed by UT-Battelle ORNL Wireless Initiative

18 Wireless enables ubiquitous sensing! A completely new paradigm! Efficiency Safety Asset management Hostless architectures The Sensor IS the Network! 18 Managed by UT-Battelle ORNL Wireless Initiative

19 New paradigms enabled for plant of the future! Non-equilibrium control Waiting for stability is inefficient Bird in flight vs fighter aircraft Non-deterministic control No models, just action Evolution? Requires ubiquitous sensing and computing! 19 Managed by UT-Battelle Ubiquitous Sensing

20 What is the next generation? First Generation - Dumb Sensors data focus flat architecture no intelligence Second Generation - Smart Sensors application focus hierarchical architecture local intelligence Third Generation - Sensor Agents goal focus dynamic architecture network intelligence 20 Managed by UT-Battelle ORNL Wireless Initiative

21 Wireless wins just make it work! 21 Managed by UT-Battelle

22 ISA100: Wireless Systems for Industrial Automation developing a reliable, universal family of wireless standards Backed by ISA expertise, heritage and history Nearly 30,000 members with 140 standards committees using an open standards development process accredited by ANSI Estimated at ~1 billion products using ISA standards technologies ISA 100 designed by experts in wireless, security, and instrumentation technologies with direct end users involvement on committee Family of standards: One-stop standardization Designed to accommodate all your plant needs Areas of coverage identified to date; process automation (process focus), factory automation (discrete focus), transmission and distribution (long distance focus), radio-frequency identification (RFID) (industrial tagging focus) Universality: The Power of One Allows deployment of a single, integrated wireless network Bring simplicity to your work with: One technology to learn, maintain and operate One security system to manage One set of infrastructures Co-Existence: Providing Peace of Mind Designed with co-existence features Ensures best possible performance 22 Managed by UT-Battelle Ubiquitous Sensing

23 DOE/OE Roadmap Framework for Public-Private Collaboration Original Published in January 2006 new edition now available on-line Energy Sector s synthesis of critical control system security challenges, R&D needs, and implementation milestones Provides strategic framework to align activities to sector needs coordinate public and private programs stimulate investments in control systems security Roadmap Vision In 10 years, control systems for critical applications will be designed, installed, operated, and maintained to survive an intentional cyber assault with no loss of critical function. 23 Managed by UT-Battelle

24 Who will lead, who will follow, who will whine? Technology is ready - driven by cellular personal/business communications Market is ready $2000/ft for wires in some plants Are we ready? partnerships, consortia, standards and collaborations Next step? find the right place to start! 24 Managed by UT-Battelle CBM Is the next killer app for wireless Dr. Jay Lee, Fortune Magazine, July 2002