... simplicity of giving form to the concrete FORMWORK SYSTEMS GENERAL CATALOGUE

Transcription

1 ... simplicity of giving form to the concrete FORMWORK SYSTEMS GENERAL CATALOGUE 1

2 We build more than 30 years of giving form to the concrete. Versatile and economical solutions Our experience - your advantage. 2

3 Content INTERFAMA INTERFAMA RENT 4-17 Product range WALL FORMWORKS MAXIM - 1 SYSTEM 2 VERSIONS G7000 I-FORM CIRCULAIR FORMWORK ORBIS - THE SYSTEM COLUMN FORMWORKS MAXIM G7000 RSS VARIABLO SINGLE-SIDED WALL SYSTEM TRIANGULAR SUPPORT PAT CLIMBING SYSTEMS CLIMBING SCAFFOLD BRACKETS MRM CLIMBING SUPPORT MRS CLIMBING TRIANGULAR PAT CLIMBING PLATFORM KBK SLAB FORMWORKS VELOX ALUSTERN I-20 I-PROP IN ALU FORMWORK FOR ROAD WORK BANCHETTONE BUILDING EQUIPMENTS FORMWORK FOR DOOR AND ACCESSES I-DOOR FORMWORK FOR PRECAST CONCRETE BLOC I-BLOCK FORMWORK FOR CELLAR SHAFT KSS FOUNDATION SUPPORT CLAMP WORKS SCAFFOLDING - KIT CONSOLE FOR THE ARMED EARTH PROTECTION HAND RAIL CLAMPS CONTAINERS General catalogue édition 2017 Copyright INTERFAMA Srl Important notes: INTERFAMA reserves the right to make technical changes in the products shown. The images used in this brochure are illustrations of construction site safety situations and are therefore not always complete. 3

4 INTERFAMA PRODUCTION Prato allo Stelvio (BZ) INTERFAMA was founded in 1984 on the idea of its founder, Franz Ohrwalder, who aspired to realize rational, efficient and fast formwork systems. After developing the first formwork system name GROFPA and to this day continued to build with the models G6000 and G7000, was developed in 1992 the innovative formwork system MAXIM in Aluminium, where the special form of the panel frame, and its version in aluminium alloy were well received in the field of construction. In the following years the product range has been expanded with the climbing system MRM and with the system for single-sided concreting PAT. In 1995 INTERFAMA has developed the ceiling support ALUSTERN in application as a modular system, ideal for heavy support in building and construction areas. 4

5 INTERFAMA PRODUCTION In 2004 followed - after a thorough market analysis - was developed the slab formwork system VELOX with drop-head, which is allowed a early stripping and suitable for all types of slabs. In 2008 was developed the adjustable column formwork VARIABLO, which allows an enormous time saving in the initial assembly and the assembly nd stripping on the building site. Another milestone was placed in 2010, the circular formwork ORBIS, which can be used with or without tie rod. Since then INTERFAMA has become one of the leading companies in the formwork sector, making us the ideal partner for building projects of any size. 5

6 INTERFAMA RENT LOGISTICS CENTER Verona (VR) With the opening of the new logistics center INTERFAMA Rent for the rental of formwork systems, Robert Ohrwalder has implemented his vision into action and responds to the change in the market. This infrastructure makes it possible to react faster and better to the customer needs and helps to optimize all costs associated with the rental service for customers on the Italian market. 6

7 INTERFAMA RENT LOGISTICS CENTER The realization of this new logistics center, with a total area of 5,800 m², the strategic intersection of the Motorways A4/A22, still allows for better services to be provided and to secure the market position and to further expand. The building is equipped with the new generation of 1,214 modules of a photovoltaic systems. This underlines the attention of a significant contribution to the environment, that INTERFAMA Rent is characterized as a climate-neutral company. 7

8 PRODUCTION, TECHNOLOGY The development of the company, during all these years, it was constant adaptation to production techniques to the most modern technologies, as well as to meet the needs and solve the problems met in the many construction sites provided. 8

9 INTERFAMA PRODUCTION QUALITY The dual objective, both the technological quality of the product offered and its practical use, allowed the creation and development of different formwork systems and supports. Production, functional controls, tests on products and materials, today make INTERFAMA a leading company, capable of building with quality. 9

10 PRODUCING WITH CLEAN INTERFAMA is towards their environment with great respect and ensure a significant contribution to environmental protection. The administration building was awarded with the seal of approval gold Clima House for energy-saving building. On the entire roof surface was installed a modern style photovoltaic system. INTERFAMA and 10

11 INTERFAMA PRODUCING WITH CLEAN ENERGY ENERGY FROM THE SUN In the same spirit we tackled the project INTERFAMA Rent in Verona, in fact all the energy required for its operation, is generated by photovoltaic system located on the roof. Installation photovoltaic on the roof INTERFAMA Rent supports the environment. 11

12 TRAINING Our knowledge at your service On the rooms in Prato allo Stelvio and Verona, or directly at the dealers, 12

13 INTERFAMA TRAINING INTERFAMA organizes and promotes trainings part of the knowledge, open to all, regarding the use, economy and static aspect of the different formwork systems. The courses are divided into 3 levels: 1º BASE 2º ADVANCED 3º SPECIALIZED 13

14 SOLUTIONS AND SERVICES INTERFAMA FORMWORK PLANNING Through the product and customer oriented development the company offers solutions for all building projects. For this reason, our engineers are working closely with the contractors to develop customized solutions. 14

15 INTERFAMA SOLUTIONS AND SERVICES For the design of formwork, we use the most advanced software, in combination with the 2D and 3D models of our I-CAD. Our technicians are able to develop solutions of each type and for each work to be executed. 15

16 PLANNING AND PRODUCTION ON MEASURE Construction of special formworks - our experience at your service. In today s modern architecture often are planned imaginative and complex constructions. This realization can be implemented, it requires special formwork made of steel or wood. INTERFAMA designs and builds special formwork systems, accompanies and supports these projects with the best possible solutions. Formwork MAXIM in combination with special formwork for ski lifts Formwork and support systems for the realization of the highway pillar Special formwork for the hydroelectric plant 16

17 INTERFAMA PLANNING ON MEASURE The service of INTERFAMA includes not only the project but also the formwork planning, as well as the technical support and installation assistance on construction site. Our products are developed with the help of modern simulation programs that allow us to realize statically perfect products even before they are tested. Formwork MAXIM for the construction pillar of the station Support with steel calendered beams and aluminum supports for the renovation of the tunnel Supporting with ALUSTERN support system for a station 17

18 WALL FORMWORK SYSTEM MAXIM/MAXIM ALU The MAXIM formwork system is used in various building sectors. Thanks to the special profile of the frame, and his functional accessories, it allows the formwork of the different structures (wall formations, round walls, lift shafts and retaining walls) in each project. 18

19 WALL FORMWORK MAXIM MAXIM, 1 SYSTEM - 2 VERSIONS 20 ELEMENT MAXIM STANDARD 21 ELEMENT MAXIM 22 ELEMENT MAXIM XL 23 ELEMENT MAXIM UNIVERSAL 24 ASSEMBLY OF WALLS WITH H < 3 M 26 ASSEMBLY OF WALLS WITH H >3 M 27 MOVING THE WALL ASSEMBLED 28 IMPLEMENTATION OF THE WALL ASSEMBLY 30 SERVICE BRACKET 31 FORMATION OF CORNERS 32 FORMATION OF CORNERS OUT OF SQUARE 33 LIFT SHAFT WITH SHEETING CORNER 34 FORMWORK FOR PLINTHS AND SHAFT 35 FORMWORK FOR RETAINING WALLS 36 FORMWORK FOR CIRCULAR WALLS POLYGONAL 38 SPECIAL APPLICATIONS 40 SPECIAL FORMWORKS IN COMBINATION WITH STANDARD ELEMENTS 41 SPECIAL FORMWORK WITH MAXIM PROFILE 42 MAXIM FORMWORK COMPOSITION 44 19

20 MAXIM, 1 SYSTEM - 2 VERSIONS TECHNICAL SPECIFICATIONS OF THE SYSTEM MAXIM The MAXIM system is the result of a technical process that allows the realization of a line of steel elements, but also a series of elements made of a special aluminum alloy. The frame, after galvanisation, is powder-coated in order to obtain a smooth, easily cleaned surface. ELEMENTS FRAME OF STEEL 300 x 100 cm = 102,0 kg ELEMENTS FRAME OF ALU 300 x 100 cm = 65,0 kg Permissible pressure 60 kn/m² The MAXIM element, made of steel profiles, is powder coated after the pickling bath. The elements with steel frame are treated against corrosion by coating in compliance with EN39 PR class C2. The MAXIM element, made of special aluminum alloy, is powder coated after the pickling bath. In the absence of mechanical means for lifting or in particular working conditions the MAXIM ALU system can be moved by hand. FEATURES AND BENEFITS Permissible concrete pressure 60 kn/m² Accessories simple and functional Forming of circular walls Forming of retaining walls without special com pensation (inclined walls up to 30 cm for every metre of height equal to 16.7 ) Easy cleaning of the formwork Easy handling and a few accessories for corner forming Simply for stop-end and continuous forming MORE BENEFITS MAXIM ALU The same characteristics as the steel version (pressure kn/m², sizes, etc. Average weight 22,0 kg/m² Moved by hand Crane independent Weather-resistant (humidity, corrosion etc.) For more information, refer to the manual MAXIM formwork system. 20

21 WALL FORMWORK MAXIM The standard components of the MAXIM system are presented with 2 types of heights (300 and 150 cm) and various widths from 20 cm up to 2 m for the steel version and one metre for the aluminium version Phenolic plywood - 15 mm Finnish birch - 11 layers g/m² phenolic coating. PP Plywood - 15 mm Finnish birch - 9 layers - polypropylene (PP) coated (depth 1.6 mm). CONNECTION ACCESSORIES The MAXIM system features simple and functional accessories that allow the user to connect, close, or perform any operation required. Panel clamp Adjustable clamp 0-10 cm Corner/column clamp Wing-nut DW15 hreaded rod 21

22 ELEMENT MAXIM MAXIM tie rod passages The MAXIM element with sizes 20/30/40/50/60/75/100 cm, with 6 tie rod passages as shown below, four U profiles for Alfen connections. (Available on request also in sizes 25/35/45/55/65/80 cm). 20/30/40/50/ 60/75/100 U profile for connecting the accessori ALFEN

23 WALL FORMWORK MAXIM ELEMENT MAXIM XL MAXIM XL - 4 tie rod passages The MAXIM XL large surface element (6 m²), combined with all steel and aluminum elements. Ideal for the architectonic concrete surface the plywood measures 300x200 cm is a unique element without joints and with only 4 rod passages. L ADVANTAGE : MAXIM XL with 1 single tie rod per 1,50 m², allows an economical installation and reduce the assembling time

24 MAXIM, ELEMENT UNIVERSAL The UNIVERSAL MAXIM element is the jolly of the series. The use of this element simplifies certain operations and reduces the use of submeasures and accessories at the same time. The frame is equipped with 4 perforated (and capped) U profiles every 5 cm on 4 different heights. It allows, if necessary the formation of adjustable pillars, external angle, facilitates the closing of wall and to start against an existing wall. It also allows the inclusion of additional tie rods to increase the strength of the formwork in the case of pouring fluid concretes. Dimension UNIVERSAL element L x H (cm) 75x x300 75x x150 predrilled Universal H300 - front predrilled All the standard MAXIM elements can become universal. Indeed, with the special kit, behind the perforated U profiles, it is possible to drill the plywood in the desired places and insert the protective sleeves without difficulty. predrilled Universal H150 - front predrilled predrilled predrilled 24

25 WALL FORMWORK MAXIM Corner/Column clamp Wing-nut DW15 hreaded rod Example of use of universal elements. 25

26 ASSEMBLY OF WALLS WITH H < 3 m It is recommended to perform the assembly operations by equipping a pitch served by the lifting means. Position the series of frames beside each other, in the desired dimensions, as in the image on the side. Transport and placement The MAXIM elements are moved by means of a transport kit that is easy to use, safe and economical. Panel clamp Connect the combined elements with only 2 clamps placed vertically. 26

27 WALL FORMWORK MAXIM ASSEMBLY OF WALLS WITH H >3 m Place a series of frames next to one another, in the desired sizes, connect vertically with panel clamps and horizontally with stacking clamps as in the diagrams below. Panel clamp Stacking clamp 27

28 MOVING THE ASSEMBLED WALL The lifting hook is used for individual movement or for groups of elements. The movement must always be performed with two lifting hooks. For more information on the lifting hook, please refer to CE DECLARATION OF CONFORMITY LIFTING HOOK LIFTING KIT The lifting angle of the ropes must be about 60, for the maximum reaction with the load completed please refer to the user manual of the lifting hooks. Please note! Before placing the assembled wall, it is necessary to apply specific forming oil for the formwork on all surfaces in contact with concrete. ± 60 28

29 WALL FORMWORK MAXIM 29

30 IMPLEMENTATION OF THE ASSEMBLY WALL Step 1 Position the assembled wall starting from one corner and if possible complete the composition in the desired geometry from one side only. To stabilize the formwork simply position one or more adjustable props. For the permissible distance and fixing of adjustable props, refer to the MAXIM manual. Step 2 Place the reinforcement concrete iron by positioning the appropriate wall spacers, taking care not to damage the plywood. During the installation of the concrete iron, it is advisable to keep clear holes for the passage of the tie rods. Step 3 Insertion of tie rods with wing nuts from the mounted side and insert the spacer pipe. At the closure of the double wall insert the tie rods completely and secure with wing nut. Checking the setting plumb. L max It is advisable to fix every 4 meters an adjustable prop of the wall. 30

31 WALL FORMWORK MAXIM SERVICE BRACKET To facilitate the work safely, mounted directly on the wall makes the service adjustable props and the service brackets. Profiles at drilling 1 for fixing services brackets and adjustable props. Drilling profile Service brackets Adjustable prop The maximum distance between two service brackets must not exceed 180 cm. 31

32 FORMATION OF CORNERS Formation corner in two variants - with universal element and corner/column clamp: (without compensations) 1 Universal 1) Internal: by positioning the fixed corner and elements External: universal element of 75 or 100 cm, blocked with the corner/ column clamp and wing nut to a second element of dimensions to the wall thickness (see Figure 1). - with standard element, compensation and outer corner clamp: ) Internal: by positioning the fixed corner and elements. 2 External: Standard element, of adequate dimensions, linked together by external corner/column clamp (each function to the wall thickness see graph 2) For more information, refer to the MAXIM manual. 30 Fixed inner corner 25 x 20 cm 32

33 WALL FORMWORK MAXIM FORMATION OF CORNERS OUT OF SQUARE Usable inside and outside, with the hinged corner can be formed angles out off square of 80 to 170. The hinged corner can be locked at 90 and used as a fixed internal corner. Interior view composition H. 3 m Cross hinged brace Compensation plate Hinged corner Exterior view composition H. 3 m Hinged corner 25 x 20 cm Compensation plate for hinged corner Cross hinged brace 33

34 LIFT SHAFT WITH SHEETING CORNER The internal part of the square or rectangular cages, shall not be dismantled. Indeed, in one turn of the key, the angle is reduced by 2 cm per side and allows the lifting of the composition. Once cleaned, it will be ready for a new concreting cycle. Sheeting corner With the INTERFAMA sheeting corner, it is possible to overlay several combinations in height. The formwork must be switched off in the stripping position In height at each concreting section. Sheeting corner 25 x 25 cm 34

35 FORMWORK FOR PLINTHS AND SHAFTS WALL FORMWORK MAXIM The elements of the MAXIM system make it possible to compose formworks of the most common dimensions in a fast and therefore economical way. Four conical angles, combined with 4 custom wood panels, allow the creation of compositions for plints up to 150 cm high. The angles, of conical form, can easily be dismantling with the way by using one common lifting and lifted even by hand. The plinth clamp allows the connection of the MAXIM elements and makes it possible to make square or rectangular formulations up to 100 cm in height. 35

36 FORMWORK FOR RETAINING WALLS The elements of the MAXIM system make it possible to create compositions for retained walls and inclined walls up to 30 cm for each meter of height equal to 16.7, without the need for wooden compensations between the elements or other particular accessories. Plaque de distribution The use of the distribution plate under the DW15 plywood allows a uniform distribution of the load. The particular profile of the edge of the elements makes it possible to tilt the tie rod up to 30%, or 16,7. Floating force Note! The inclined side of the formwork must be fixed to the foundation to avoid the floating effect. 36

37 WALL FORMWORK MAXIM 37

38 CIRCULAR WALL FORMWORK (POLYGONAL) The elements with its particular edge profile, as well as simple equipment accessories allow the realization of circular and curvilinear walls (polygonal). Composition external 3 2 Composition external view 1 Compositon internal Note! For closed circular walls, it is possible to avoid the use of the adjustable access area on the outside. 1 Adjustable accessory for circular composition Composition internal view 2 Compensation 300 x 3 cm 3 Compensaiton plate 300 x 20 cm 38

39 CIRCULARE WALL FORMWORK MAXIM The generated breaking is determined by the width of the element used ( cm), which allows the MAXIM system to be used also very small radius (2 m). 39

40 SPECIAL APPLICATIONS The MAXIM formwork system which can be joined with all climbing systems, always enables the ideal solution for special projects. With this building project the damaged columns of the viaducts were boarded with the MAXIM formwork system together with the mast climbing workingplatform, in a simple way. 40

41 WALL FORMWORK MAXIM SPECIAL FORMWORKS IN COMBINATION WITH STANDARD ELEMENTS (Éléments spéciaux en rouge) 41

42 42 SPECIAL FORMWORK WITH MAXIM PROFILE

43 SPECIAL FORMWORK WITH PROFIL MAXIM 43

44 COMBINATION MAXIM FORMWORK SYSTEM Crane hook Adapter for service brackets Service brackets 4 Adjustable prop 210/360 Distance tube for prop 5 Corner/column clamp

45 WALL FORMWORK MAXIM 7 Panel clamp Adjustable 0-10 cm 9 Stacking bracket 10 Stacking clamp 11 Outer corner clamp Head closing 45

46 WALL FORMWORK SYSTEM G7000 The wall formwork system G7000, robust and versatile The G7000 formwork system, robust, practical and versatile is the optimal solution for any type of site. The versatility of the compositions combined with its robustness, with high level of profitability. 46

47 WALL FORMWORK G7000 SYSTEM G CONNECTION ACCESSORIES 49 ELEMENT G7000 STANDARD 50 ELEMENT G7000 XL 51 ELEMENT G7000 UNIVERSAL 52 ASSEMBLY OF WALLS WITH H < 3 M 54 ASSEMBLY OF WALLS WITH H >3 M 55 MOVING THE WALL ASSEMBLED 56 IMPLEMENTATION OF THE WALL ASSEMBLY - SERVICE BRACKET 57 FORMATION OF CORNERS 58 FORMATION OF CORNERS OUT OF SQUARE 59 LIFT SHAFT WITH SHEETING CORNER 60 WALL FORMWORK COMPOSITION G

48 SYSTEM G7000 TECHNICAL SPECIFICATIONS OF THE SYSTEM G7000 The G7000 system is a formwork system with frame exclusively made of steel designed to withstand a pressure of 70 kn/m². The frame, after galvanisation, is powder-coated in order to obtain a smooth, easily cleaned surface. ELEMENTS FRAME OF STEEL 300 x 100 cm = 120,0 kg Permissible pressure 70 kn/m² FEATURES AND BENEFITS Permissible concrete pressure 70 kn/m² Weight 40.0 kg/m² 4 Powder coating Accessories simple and functional Safe transport through transport set Formwork with 4 perforated anchor profils for fastening the accessories Suitable for all building projects For more information, refer to the manual MAXIM formwork system G

49 WALL FORMWORK G7000 The standard components of the G7000 system are presented with 2 types of heights (300 and 150 cm) and various widths from 20 cm up to 2 m for the steel version Phenolic plywood - 18 mm Finnish birch - 11 layers g/m² phenolic coating. PP Plywood - 18 mm Finnish birch - 9 layers - polypropylene (PP) coated (depth 1.6 mm). CONNECTION ACCESSORIES The G7000 system features simple and functional accessories that allow the user to connect, close, or perform any operation required. Panel clamp Adjustable clamp 0-10 cm Corner/column clamp Wing-nut DW15 hreaded rod 49

50 ELEMENT G7000 G tie rod passages The G7000 element with sizes 20/30/40/50/60/75/100 cm, with 6 tie rod passages as shown below, four U profiles for Alfen connections. (Available on request also in sizes 25/35/45/55/65/80 cm). U profile for connecting the accessori ALFEN 50

51 WALL FORMWORK G7000 ELEMENT G7000 XL G7000 XL - 4 tie rod passages The G7000 XL large surface element (6 m²), combined with all steel elements. Ideal for the architectonic concrete surface the plywood measures 300x200 cm is a unique element without joints and with only 4 rod passages. ADVANTAGE : G7000 XL with 1 single tie rod per 1,50 m², allows an economical installation and reduce the assembling time. L 51

52 G7000, UNIVERSAL ELEMENT The UNIVERSAL G7000 element is the jolly of the series. The use of this element simplifies certain operations and reduces the use of sub-measures and accessories at the same time. The frame is equipped with 4 perforated (and capped) U profiles every 5 cm on 4 different heights. It allows, if necessary the formation of adjustable pillars, external angle, facilitates the closing of wall and to start against an existing wall. It also allows the inclusion of additional tie rods to increase the strength of the formwork in the case of pouring fluid concretes. Dimension UNIVERSAL element L x H (cm) 75x x300 75x x150 predrilled Universal H300 - front predrilled All the standard G7000 elements can become universal. Indeed, with the special kit, behind the perforated U profiles, it is possible to drill the plywood in the desired places and insert the protective sleeves without difficulty. predrilled predrilled Universal H150 - front predrilled predrilled 52

53 WALL FORMWORK G7000 Corner/Column clamp Wing-nut DW15 hreaded rod Example of use of Universal elements. 53

54 ASSEMBLY OF WALLS WITH H < 3 m It is recommended to perform the assembly operations by equipping a pitch served by the lifting means. Position the series of frames beside each other, in the desired dimensions, as in the image on the side. Transport and placement The G7000 elements are moved by means of a transport kit that is easy to use, safe and economical. Panel clamp Connect the combined elements with only 2 clamps placed vertically. 54

55 WALL FORMWORK G7000 ASSEMBLY OF WALLS WITH H >3 m Place a series of frames next to one another, in the desired sizes, connect vertically with panel clamps and horizontally with stacking clamps as in the diagrams below. Panel clamp Stacking profile G

56 MOVING THE ASSEMBLED WALL The lifting hook is used for individual movement or for groups of elements. The movement must always be performed with two lifting hooks. For more information on the lifting hook, please refer to CE DECLARATION OF CONFORMITY LIFTING HOOK LIFTING KIT. The lifting angle of the ropes must be about 60, for the maximum reaction with the load completed please refer to the user manual of the lifting hooks. Please note! Before placing the assembled wall, it is necessary to apply specific forming oil for the formwork on all surfaces in contact with concrete. ± 60 56

57 WALL FORMWORK G7000 IMPLEMENTATION OF THE ASSEMBLY WALL Step 1 Position the assembled wall starting from one corner and if possible complete the composition in the desired geometry from one side only. To stabilize the formwork simply position one or more adjustable props. For the permissible distance and fixing of adjustable props, refer to the G7000 manual. Step 2 Place the reinforcement concrete iron by positioning the appropriate wall spacers, taking care not to damage the plywood. During the installation of the concrete iron, it is advisable to keep clear holes for the passage of the tie rods. Step 3 Insertion of tie rods with wing nuts from the mounted side and insert the spacer pipe. At the closure of the double wall insert the tie rods completely and secure with wing nut. Checking the setting plumb. L max It is advisable to fix every 4 meters an adjustable prop of the wall. SERVICE BRACKET To facilitate the work safely, mounted directly on the wall makes the service adjustable props and the service brackets. The maximum distance between two service brackets must not exceed 180 cm. 57

58 FORMATION OF CORNERS Formation corner in two variants 1 - with universal element and corner/column clamp: (without compensations) Universale 30 1) Internal: by positioning the fixed corner and elements External: universal element of 75 or 100 cm, blocked with the corner/ column clamp and wing nut to a second element of dimensions to the wall thickness (see Figure 1) with standard element, compensation and outer corner clamp: 2) Internal: by positioning the fixed corner and elements. 2 External: Standard element, of adequate dimensions, linked together by external corner/column clamp (each function to the wall thickness see graph 2) For more information, refer to the G7000 manual. 30 Fixed inner corner 25 x 20 cm 58 FORMAZIONI ANGOLI

59 WALL FORMWORK G7000 FORMATION OF CORNERS OUT OF SQUARE Usable inside and outside, with the hinged corner can be formed angles out off square of 80 to 170. The hinged corner can be locked at 90 and used as a fixed internal corner. Exterieur view composition H. 3 m Hinged corner 30 x 25 cm Interior view composition H. 3 m Adjustable clamp 0-10 cm Cross hinged brace 59

60 LIFT SHAFT WITH SHEETING CORNER The internal part of the square or rectangular cages, shall not be dismantled. Indeed, in one turn of the key, the angle is reduced by 2 cm per side and allows the lifting of the composition. Once cleaned, it will be ready for a new concreting cycle. Sheeting corner With the INTERFAMA sheeting corner, it is possible to overlay several combinations in height. The formwork must be switched off in the stripping position In height at each concreting section. Sheeting corner 25 x 25 cm 60

61 WALL FORMWORK G

62 WALL FORMWORK COMPOSITION G7000 Crane hook Adapter for service brackets Service brackets 4 Adjustable prop 210/360 5 Distance tube for supports Corners/column clamp

63 WALL FORMWORK G Panel clamp Adjustable clamp 0-10 cm 9 Stacking bracket 10 Stacking brace 11 Outer corner clamp Head closing 63

64 WALL FORMWORK I-FORM ALU 100 kn The I-Form formwork system is used in various construction sectors and can be used with all types of concrete, including self-compacting concrete (SCC). 64

65 WALL FORMWORK I-FORM SYSTEM I-FORM CONNECTION ACCESSORIES ELEMENT I-FORM STANDARD ELEMENT I-FORM 240x300 ELEMENT UNIVERSAL - FORMATION CORNERS TIE ROD PASSAGE FORMWORK FOR RETAINING WALL LIFT SHAFT WITH SHEETING CORNER

66 SYSTEM I-FORM TECHNICAL SPECIFICATIONS OF THE SYSTEM I-FORM The formwork system I-Form - ideal for special applications. The aluminum frames with a thickness of 15 cm allows a concrete load capacity of 100 kn/m². Following can be used for all the concrete types including self-compacting concrete (SCC). ELEMENTS FRAME OF ALUMINIUM 300 x 100 cm = 112,0 kg Frame of aluminium with thickness of 15 cm Permissible pressure 100 kn/m² FEATURES AND BENEFITS System suitable for all types of concrete including self-compacting concrete (SCC) Permissible concrete pressure very high (100 kn/m²) I-Form is the best formwork in the comparing weight/ loading High speed casting concrete (m/h) exceptional architectural concrete (rear screwing plywood Plywood thickness 21 mm coated with polypropylene with a three times higher duration of the traditional one Powder coating Resistant to atmospheric agents Accessories simple and functional Reduction of the number of elements of the formation of angles Dimensions of the elements optimized for transport 66

67 WALL FORMWORK I-FORM The elements, with dimensions optimized for transport, height 3 m and 1.2 m, can be combined with simple and functional accessories that will allow the I-Form system to have a unique modularity. 240 x x x x x x x x 300 Tolerances: for the elements 240x300 cm 100 kn/ m² constant fresh concrete pressure line 6, Table 3, DIN All intermediate size of elements 100 kn/m²constant fresh concrete pressure line 7, table 3, DIN x x x x x x x 120 CONNECTION ACCESSORIES The I-Form system offers simple and functional accessories. The connection of the individual elements is made with the panel clamp or the adjustable clamp (0-10 cm). Panel clamp Adjustable 0-10 cm Corner/column clamp Wing-nut DW15 hreaded rod 67

68 ELEMENT I-FORM Element I-Form - 6 tie rod passages The elements made of aluminum, are powder coated RAL polypropylene finnish plywood 21mm, ensures an extra long life. The plywood is fixed at the back side and so the exceptional fair-faced concrete is guaranted. Rear screwing plywood, which guarantees an exceptional (face-to-view) architectural concrete. Recess at the corners All elements I-Form have a recess at the corners and so they allows an easy alignment of the wall formwork. ELEMENT I-FORM 240x300 Element I-Form - 6 tie rod passages The I-Form element large surface 240x300 cm (7,2 m²), combined with all standard elements. Tolerances : for the elements 240x300 cm 100 kn/m² constant fresh concrete pressure line 6, Table 3, DIN All intermediate size of elements 100 kn/m²constant fresh concrete pressure line 7, table 3, DIN

69 WALL FORMWORK I-FORM I-FORM, UNIVERSAL ELEMENT The universal element I-Form with his C-profiles the multilayered plywood with polypropylenes, drilled every 5 cm and with PVC plugs, that if necessary can be removed, solves easily and efficiently all formwork tasks. The use of universal elements enables the simple formation of corners, columns and more shells. Dimensions width x hight (cm) universal elements 120 x x x x x x 120 Formation corners The corner formations are connected with the inner corner 300x30x25 cm, the universal element and a suitable second element, fixed at the corner/ column clamp and wing nut. Universal With the outer corner clamp can be even connected the corner. Example for the application of universal elements. Formation columns With the universal element can be formed columns in 5 cm steps. Universal Universal Universal Universal Even with the outer corner clamps can be connected columns. 69

70 TIE ROD PASSAGES I-FORM The special conical anchor hole to the I-Form elements permits a tilt of the tie rod to 8, which makes it easy to forming of retaining and sloping walls. The advantage of the conical anchor hole allows a simple removing of the concrete residues The use of the slant shuttering plate under the wing nut DW15 facilitates the regular distribution of the pressure load. Slant shuttering plate Transport and handling The I-Form elements are moved by means of an easy-to-use, safe and economical transport kit. 70

71 WALL FORMWORK I-FORM Elevator shaft with sheeting corner The elevator shaft with a special sheeting corner allows without dismantling it facilitates stripping the square or rectangular elevator shaft on and off. The sheeting corner is joined by rotation with the key of around 2 cm per page and this facilitates the stripping of the complete inner formwork. After the cleaning, the formwork is immediately ready for use. With the sheeting corner it is possible to overlay several combinations of heights. Sheeting corner Sheeting corner I-Form 25 x 25 cm with key The formwork system for maximum requirements As seen from the chart below the formwork I-Form is build for maximum demands (high concreting m/h red line), almost twice as the traditional formwork (blue line). Example of a comparison between the formwork I-Form and the traditional formwork: wallconcreting H. 6 m with concrete F4 with traditional formwork and permissible fresh concrete pressure of 60 kn/m² is feasible a concreting in about 2h 24 equal to a rate of climb of 2.5 m/h. with the formwork I-Form and permissible fresh concrete pressure of 100 kn/m² is realized a concreting in 1h 15, equal to a rate of climb of 4.9 m/h. Example of a comparison between the formwork I-Form and the traditional formwork: wallconcreting H. 6 m with concrete F5 with traditional formwork and permissible fresh concrete pressure of 60 kn/m² is feasible a concreting in about 5 h, equal to a rate of climb of 1.2 m/h. with the formwork I-Form and permissible fresh concrete pressure of 100 kn/m² is realized a concreting in 2h 24, equal to a rate of climb of 2.4 m/h. Example of a comparison between the formwork I-Form and t he traditional formwork: wallconcreting H. 6 m with self compacting concrete (SCC) with traditional formwork and permissible fresh concrete pressure of 60 kn/m² is feasible a concreting in about 5h 45, equal to a rate of climb of 1.1 m/h. with the formwork iform and permissible fresh concrete pressure of 100 kn/m² is realized a concreting in 2h 36, equal to a rate of climb of 2.3 m/h. The formwork I-FORM can be used for every type of concrete, designed for F5, F6 and self-compacting concrete (SCC). 71

72 CIRCULAR FORMWORKS ORBIS The ORBIS system is a formwork designed and constructed for the casting of curvilinear walls or circular tanks, consisting of prefabricated elements ready-to-use. 72

73 CIRCULAR FORMWORK ORBIS SYSTEM ORBIS ELEMENT ORBIS ACCESSOIRES DE CONNEXION VARIANTE SANS TIGE PASSANTS VARIANTE AVEC TIGE PASSANTS

74 LE SYSTÈME ORBIS TECHNICAL SPECIFICATIONS OF THE SYSTEM ORBIS The ORBIS system is a prefabricated system with ready-to-use curved elements designed and manufactured to a permissible pressure fresh concrete of 60kN/m². ELEMENTS FRAME OF STEEL 300 x 110 cm = 192,5 kg Permissible pressure 60 kn/m² FEATURES AND BENEFITS Two element widths only (110 and 100 cm) Easy and simple connections Two variants of use Radius setting of 3.0 m to infinity Simple and quick stacking Secure transport through transport kit Can be joined with straight formwork Simple and quick stacking Closure of the circle without special elements For more information, refer to the manual ORBIS circular formwork system. 74

75 CIRCULAR FORMWORK ORBIS The elements are available in two sizes 100 or 110 cm (width) and in three variants heights ( cm), the ORBIS system is certainly a good and rational maintenance for the building site. The concrete contact surface is made of Finnish birch plywood 18 mm thick 2, with phenolic coating 220 g/m², alternatively, with a polypropylene surface of 1.6 mm. The elements are mounted on a central steel frame 3 and external profiles G adjustable according to the radius. BASIC COMPONENTS The elements are adjusted by means of a spindle 1 in the radius with a minimum radius 3.0 m. The horizontal and vertical connection between the components is carried out using the connection clamp or the adjustable clamp in the event of compensation. Adjustable spindle Panel clamp Adjustable clamp 0-10 cm 75

76 SYSTEM ORBIS The ORBIS system can be used with two variants of the locking system: VARIANTS WITHOUT TIE RODS The variant without passing rods via a fastening plate and a pull and push device, allows a continuous formwork without ties and suitable for the construction of tanks, tanks and silos. This variant allows to forming of manufactured products with a radius between a minimum of 3.0 m and a maximum of 20 m. 3 components for variant without tie rods: Coupling plate for push-pull spindles Push and Pull ORBIS M60 internal Push and Pull ORBIS M60 external 76

77 CIRCULAR FORMWORK ORBIS VARIANTS WITH TIE RODS The variants with tie rods DW15 enable complete or individual phases of circular walls, of a minimum radius of 3.0 m to infinity. CONCRETING SECTION H. 3,0 m - 1 st concrete phase 1 st climbing phase - H. 6,0 m 2 nd climbing phase - H. 9,0 m 77

78 78 REFERENCES, CIRCULAR FORMWORK ORBIS

79 CIRCULAR FORMWORK ORBIS 79

80 80 REFERENCES, CIRCULAR FORMWORK ORBIS

81 CIRCULAR FORMWORK ORBIS 81

82 82 COLUMN FORMWORKS

83 COLUMN FORMWORKS COLUMN FORMWORKS MAXIM COLUMN FORMWORKS G7000 CIRCULAIRE COLUMN FORMWORKS RSS COLUMN FORMWORKS VARIABLO

84 COLUMN FORMWORK MAXIM The MAXIM system allows the realizaiton of columns in two variants: with universal elements, coupled to an corner/column clamp and wing nuts, with standard element and outer corner clamp. The columns can be stripped individually in square or rectangular form. With the MAXIM universal element with 75 and 100 cm width with the corner/column clamp and wing nut can be stripped columns in 5 cm grids together. Permissible pressure 80 kn/m² Example pillar 40 x 40 cm: 4 elements 300x75U / 100U cm 16 corner/column clamps 16 wing nuts DW15 FEATURES AND BENEFITS Permissible pressure of fresh concrete 80 kn/m² Adjustment in width and length every 5 cm Quick and easy connections With element of 75 cm - pillars up to 55 x 55 cm With element of 100 cm - pillars up to 80 x 80 cm 84

85 COLUMN FORMWORKS MAXIM Thanks to the external outer corner clamp and the standard elements, it is possible to compose columns of different dimensions. By respecting the maximum concreting pressure, it is possible to produce compositions without any height constraint Exemple pilier 40 x 40 cm : 4 éléments 300x50 cm 16 pinces angle externe 32 coins galvanisé 40 Permissible pressure 60 kn/m² Example pillar 40 x 40 cm: 2 elements 300x60 cm 2 elements 300x40 cm 16 outer column clamps 32 wedges FEATURES AND BENEFITS Permissible pressure of fresh concrete 60 kn/m² Use of standard element Quick and easy connections Composition variable depending on the type of element used 85

86 COLUMN FORMWORK G7000 The G7000 system allows the realizaiton of columns in two variants: with universal elements, coupled to an corner/column clamp and wing nuts, with standard element and outer corner clamp. The columns can be stripped individually in square or rectangular form. With the G7000 universal element with 75 and 100 cm width with the corner/column clamp and wing nutcan be stripped columns in 5 cm grids together. Permissible pressure 80 kn/m² Example pillar 40 x 40 cm: 4 elements 300x75U / 100U cm 16 corner/column clamps 16 wing nuts DW15 FEATURES AND BENEFITS Permissible pressure of fresh concrete 80 kn/m² Adjustment in width and length every 5 cm Quick and easy connections With element of 75 cm - pillars up to 55 x 55 cm With element of 100 cm - pillars up to 80 x 80 cm 86

87 COLUMN FORMWORKS G7000 Thanks to the external outer corner clamp and the standard elements, it is possible to compose columns of different dimensions. By respecting the maximum concreting pressure, it is possible to produce compositions without any height constraint Exemple pilier 40 x 40 cm : 4 éléments 300x50 cm 16 pinces angle externe 32 coins galvanisé Permissible pressure 60 kn/m² Example pillar 40 x 40 cm: 40 2 elements 300x60 cm 2 elements 300x40 cm 16 outer column clamps 32 wedges FEATURES AND BENEFITS Permissible pressure of fresh concrete 60 kn/m² Use of standard element Quick and easy connections Composition variable depending on the type of element used 87

88 CIRCULAR COLUMN FORMWORK RSS The two RSS column halves, connected with the MAXIM clamp, can be made in different sizes and heights. Permissible pressure 80 kn/m² FEATURES AND BENEFITS Permissible pressure of fresh concrete 80 kn/m² Predisposition fixing adjustable props and service bracket Quick and easy connections Can be coupled to a rectilinear formwork element 88

89 CIRCULAR COLUMN FORMWORK RSS Together with the standard formwork elements can be stripped oval columns or circular terminations of the wall. Permissible pressure 60 kn/m² 89

90 COLUMN FORMWORK VARIABLO With the VARIABLO formwork, column cross-sections can be done in 5 cm steps up to 60 x 60 cm. The high safety, in all phases of work, combined with the quality of the casting surfaces, places the VARIABLO column formwork at the top of its class. Permissible pressure 80 kn/m² FEATURES AND BENEFITS High speed of concreting permissíble pressure of fresh concrete 80 kn/m² Modularity every 5 cm Forming and stripping with only 4 clamping devices Variable from 20 to 60 cm in 5 cm steps Moving with only one crane cycle Access ladder and a concrete placing platform for work at each height Moved with shifting wheels without a lifting mechanism Components do not take much space and can be stacked Low transport volumes 90

91 COLUMN FORMWORK VARIABLO 91

92 92 SINGLE SIDE SYSTEM PAT

93 SINGLE SIDE SYSTEM PAT SINGLE SIDE SYSTEM PAT 94 SINGLE SIDE SYSTEM < 3,0 M 95 SINGLE SIDE SYSTEM WITH ANGLE 96 SINGLE SIDE SYSTEM 3,0-8,0 M 97 93

94 SINGLE SIDE SYSTEM PAT Putting concrete for single-sided walls up to 9 m high is possible with the support frame PAT together with formwork panels. Since the system is only made up of two components, these will be constructed each according to the level. Triangle element for wall compositions with height up to 3.5 m. Base extension element. 225 cm 315 cm FEATURES AND BENEFITS Can be joined with any formwork system Simple and quick assembly Enables single-sided placing of concrete of 1.0 to 9.0 m high Moving of mounted modules (trestle and components) Fastening points conform to CE Construction in steel and powder-coated For more information, refer to the manual single side system (monoface ) PAT monoface. 94

95 50 (A) 45 (B) SINGLE SIDE SYSTEM PAT The PAT single side system, in combination with the formwork elements, enables simple and fast shuttering, single wall (single-face). The forces due to the concrete are discharged through the structure into the nuts to be lost previously placed in the foundation. The PAT system can be combined with the MAXIM formwork, G7000, ORBIS and any other formwork on the market. Position 45 / 50 hexagon nut to lose Example of a wall predisposed to casting, with nuts to be lost integrated in the foundation and tie rods recoverable at the first casting. (A) with triangle element (B) with base element >30 cm 15 cm (A) 20 cm (B) Hexagon nut DW15 for foundation Example formwork monoface H 3.0 m. 95

96 WALL COMPOSITION MONOFACE WITH ANGLE For various reasons, sometimes it needs to make tanks without interruption. With the help of the angle, it is possible to produce formwork structures suitable for this purpose: Angle for single side wall 255 cm 245 cm 96

97 SINGLE SIDE SYSTEM PAT To move the formwork elements with triangle PAT in height over 3.5 m, assemble the elements with seal tube (in red) as shown below. Monoface H. < 3,5 m Monoface H. < 5 m Monoface H. < 6,5 m Monoface H. < 8 m 97

98 CLIMBING SYSTEMS The INTERFAMA climbing systems allow you to work quickly and safely. 98

99 CLIMBING BRACKET MRM CLIMBING BRACKET MRM ADJUSTABLE BRACE MRS TRIANGLE SUPPORT FOR CLIMBING PAT CLIMBING PLATFORM KBK

100 CLIMBING BRACKET MRM The climbing bracket MRM is a perfect supporting beam for climbing and serves as a working platform. It can be manually assembled due to its light weight (only 25 kg). Due to the high adjustment 0-40 cm enables easy and precise positioning. The climbing bracket, in addition, also allow the attachment and use for adjustable props for sealing of the formwork. 1 2 Anchorage with plate to lose 1 and the rod DW15 (fixed on the formwork in the previous concreting). The adjustable climbing bracket MRM does not require windbreaking systems, the wing nut plate forces 2 the console to the wall. FEATURES AND BENEFITS Can be joined with any formwork system Adjustable in height (0-40 cm) Lightweight, moved by hand Possibility of fixing the adjustable prop Double choice for the anchor type For more information, refer to the manual climbng system. 100

101 CLIMBING BRACKET MRM 101

102 ADJUSTABLE BRACKET MRS The adjustable climbing bracket MRS, contrary to the MRM, can be used with a building grid or in a small place. Fastening can be carried out either with the recoverable tie rod and wing nuts or with the lost anchor tube DW15. The MAXIM climbing bracket can be adjusted after every 5 cm. The connection between the MRS and formwork element is done through the stacking clamp or panel clamp. 50 cm Element MAXIM 32 cm The MRS adjustable console in the presence of scaffolding, allows as climbing support of the MAXIM elements. 68 cm 5 cm 100 cm FEATURES AND BENEFITS Adjustable in height (0-45 cm) Lightweight, moved by hand Economic and profitable climbing Double choice for the anchor type For more information, refer to the manual climbng system. 102

103 CLIMBING CONSOL PAT CLIMBING CONSOL PAT The PAT triangle is a multifunctional element and can also be used as a climbing console, flat loading platform and a sail cover. Climbing console monoface PAT Climbing console monoface PAT with subdeck FEATURES AND BENEFITS Easy and fast assembly Versatility employment High capacity of the floor plan Easy and fast anchoring Safety, during all phases of work For more information, refer to the manual climbng system. 103

104 REFERENCES, CLIMBING CONSOL PAT 104

105 CLIMBING CONSOL PAT 105

106 CLIMBING PLATFORM KBK The KBK climbing platform pre-assembled fit on any surface, with right and left-hand shelves and a width of 1.8 m, making it easy to create continuous and safe work plan. Anchored to the wall with the possibility of a double choice d attache (1 st conical anchor screw KBK, conic 2 nd with tie rod), with the assembling of the underdeck allows the recovery, securely of the anchor screw below. 1 2 FEATURES AND BENEFITS Easy and fast assembly Perfect and safe corner formation Versatility of use High work surface area (4.5 kn/m²) Easy and fast anchoring Safety during all phases of work For more information, refer to the manual climbng platform KBK. 106

107 CLIMBING PLATFORM KBK LIFTING PHASES 1. Place the console to the ground 2. Secure lateral protection 3. Hang the console with 4 strings 4. By lifting will be open the console 5. Fix safety pins against the closure 6. Fasten the hook seat and placing 107

108 108 REFERENCES, CLIMBING PLATFORM KBK

109 CLIMBING PLATFORM KBK 109

110 110 SLAB FORMWORK SYSTEMS

111 SLAB FORMWORK VELOX SLAB FORMWORK VELOX ONE SYSTEM - TWO VARIANTS THE FLEXIBILITY OF THE SYSTEM LOWERED BEAMS ACCESSORIES VELOX CHOOSE THE FINISH STRIPPING IN GENERAL EXAMPLE OF COMPOSITION SLAB FORMWORK VELOX

112 SLAB FORMWORK VELOX VELOX, UNIVERSAL FORMWORK SYSTEM FOR SLABS VELOX is a Universal salb formwork system for floors. Universal - in the sense that it allows shuttered and successively to remove in advance any type of slab: full beton slab, prefabricated or lightweight and mixed flor. Compared with traditional methods of shoring and woodworking, the use decreases by 50% of the forming and the stripping time of the slabs. All operations are performed from below until the safety of the structure is ensured, thanks to the fall protection grid. Mixed floor, concrete and masonry Prefabricated floor (predalle type) Full beton casting Lightweight full slab casting FEATURES AND BENEFITS Shuttering and stripping speed with a 50% reduction in working time Maximum flexibility, adapts to any surface Easy to use, does not require specialized work High loading capacity up to 21.5 kn/m² Light building parts Free choice of surface panels, each according to the requirement Maximum safety with the non-sliding girders in aluminium Early stripping and immediate use of all horizontal components Low transport and storage volumes For more information, refer to the manual Universal slab formwork VELOX. 112

113 SLAB FORMWORK VELOX The Velox system essentially consists of 5 elements: prop, drop head, main beams, safety grid and/or plywood beams. Prop EN1065 Drop head Main beams 100/150/200 cm Safety grid 100/150/200 cm Laminated beam 10x10x142 / 7x10x192 cm QUICK: VELOX halves the shuttering times, can be assembled and disassembled easily and safely by only two people, thanks to the practical aspect of the use, both in assembly and subsequent dismantling. Thanks to the mechanization of operations, specialised skilled labour is not required. SAFE: All operations are performed from below until the safety of the structure is ensured, thanks to the fall protection grid. It is thus possible to work within the highest standards of safety, as required by current regulations, protecting the operator against the risk of falling. FLEXIBLE: The system adapts to any type of surface, even in the presence of obstacles (walls, pillars, stairwells, etc.)., or confined areas; it allows you to obtain maximum coverage with just a few simple accessories. It allows you to minimize the times for realising the formwork of the areas of compensation. 113

114 VELOX, ONE SYSTEM - TWO VARIANTS VELOX has been designed in two variants of use, ECO or STANDARD. In both versions, the system can be mounted easily and safely by only 2 operators. Each operator can assemble a day an average of 100 to 150 m². VERSION STANDARD The horizontal plane of the STANDARD version, consisting of modules formed with main beams, is completed by inserting aluminium safety grids from the bottom. The use of these grids allows the operator to perform the installation of the covering panels from the top floor, in complete safety, without the use of lifelines or other PPE, as prescribed by the legislation in force. The safety grid with anti-slip surface, made of special aluminium profiles, weighs only 10 kg. The system allows to work in accordance with safety regulations. Laminated beam Drop head Anti-slip grid ALU GRID ANTI-SLIP ALU Main beams 100/150/200 cm Prop EN

115 SLAB FORMWORK VELOX VERSION ECO The horizontal plane of the ECO version, consisting of modules formed with main beams, is completed by inserting laminated timber beams. The timber beams are inserted, starting from the bottom, into a distance (adjustable) of 50 cm from each other and allow the support and fixing of the surface panels. This type of version makes the system practical and economical by minimizing the volume phase of transport and storage. Laminated beam Drop head LAMINATED BEAM Main beams 100/150/200 cm Prop EN

116 FLEXIBILITY OF THE SYSTEM Formwork solutions, in the presence of obstacles Assuming that it is not possible to avoid all obstacles and one or more of these, obstruct the line of the main beam, there are several solutions: With the formation of rectangular or square modules of different sizes, VELOX is an extremely flexible system, able to guarantee maximum coverage, even in the presence of geometrically complex slabs. In case the number of obstacles in the way is high, you can try to change the orientation of the lattices, from horizontal to vertical or reversed (as suggested above). At this point, where it is not possible to place the safety grid, simply insert one or more wooden beams to compensate for any holes. 116

117 SLAB FORMWORK VELOX LOWERED BEAMS To create the formwork of a lowered beam we have three solutions: For lowering up to max. 12 cm the solution is to interrupt the formation of lattices in correspondence of the beam, create a pocket of one lattice to another using the sliding support. PFor lowering more than 12 cm you can use the specific accessory for the lowered beam that allows for the creation of beams of up to 50 cm. The formation of the lattices is interrupted in the vicinity of the beam, the support is created with a row of lowered lattices, and the formwork is started again. The same operation can be performed in the traditional way. 117

118 ACCESSORIES VELOX The slab formwork is full of little but important of accessories which we signal: 1) Accessory for lowered beams which allows lowering of beams up to 50 cm of height. 2) Universal connection component, with which it is possible to make ceiling displacement and connections in pass areas. 3) The shuttering edge with handrail, works for all VELOX formwork beams. 118

119 SLAB FORMWORK VELOX CHOOSE THE FINISH The VELOX system allows the use of different types of surface panels. The choice varies according to the degree of finishing desired. There is no constraint on the dimensions of the panel or in the direction of installation. For practical reasons, it is advisable to use conventional panels of 200x50 or 250x50 cm, and of 27 mm of thickness. Formwork with 3-layer panel: clearly the best compromise. Its main advantage is that it allows a large number of uses, on average 20-30, after which it can still be used for other work (foundations, underpinning etc.) and does not require large investments. The wood effect imprint on the concrete is also pleasant visually. If high quality (3 layers treated) it is lightweight and robust on loads. Multi-layer panel with PP (polypropylene) surfaces: (polypropylène) des deux côtés. Particulièrement indiqué pour surface en polypropylène qui doit faire de nombreuses utilisations. Permet en moyenne 120/150 utilisations. La surface lisse garantit une empreinte lisse sur le béton à vue. Le revêtement en PP supporte de nouveaux rivetages sans ruiner le revêtement. L épaisseur de 27 mm permet de l associer au panneau jaune pour les cisaillements sur les zones marginales. Panel VSD-35: this is a disposable formwork. It is laid out in place of the panels and is cast in the same way. It offers great benefits including sound insulation, thermal insulation, fire resistance, a surface that provides optimal support to the plaster, and workability equal to that of wood (e.g. it allows you to create or move the light points over time). Available in various sizes, data sheets upon request. OSB wood panel: this type of panel ensures a maximum of 3-4 castings at a very low cost and a very special finish. Definitely the most cost-effective. 119

120 EARLY PARTIAL STRIPPING Thanks to the special mechanism of the drop head and after only 1-5 days of casting, it is possible an early partial stripping, or the recovery of the horizontal components of the system (beams, Alu grids, laminates bems and 75% of the panels), and to leave the props and the drop heads in support of the slab until complete concrete maturation. 120

121 SLAB FORMWORK VELOX Once the components of the horizontal floor have been recovered, with additional props and drophead allow the setting up of a further concreting section. 121

122 122 REFERENCES, SLAB FORMWORK VELOX

123 SLAB FORMWORK VELOX VIDEO, VELOX New VELOX film Assembly - Dismantling see 123

124 124 REFERENCES, SLAB FORMWORK VELOX

125 SLAB FORMWORK VELOX 125

126 EXAMPLE OF VELOX FORMWORK COMPOSITION Shuttering edge with safety hand-rail Accessory for fixing the prop to the wall 2 Pin for load-bearing beam 200 cm 3 Sliding support 4 Universal connection component

127 SLAB FORMWORK VELOX 6 Tripod galvanised for prop EN Attaching the ratchet rope for beam 8 Attaching the ratchet rope at base 9 Accessory for lowered beam 10x10x142 cm complete 10 VELOX frame 150/200 cm

128 128 MODULAR SUPPORT SYSTEM ALUSTERN

129 MODULAR SUPPORT SYSTEM ALUSTERN MODULAR SUPPORT SYSTEM ALUSTERN COMPONENTS ALUSTERN

130 MODULAR SUPPORT SYSTEM ALUSTERN The ALUSTERN support system ensures a high load-bearing capacity and facilitates multifaceted applications, as well as individual support and support tower. FEATURES AND BENEFITS Light weight and high lifting capacity Simple height regulation Used as single support or shoring tower Multi-sided geometrical suitability Secure and simple assembly through quick locking of the cross members Guaranteed load also for high support towers Ideal for high point loads Manageable assembly parts For more information, refer to the manual ALUSTERN modular support system. 130

131 MODULAR SUPPORT SYSTEM ALUSTERN COMPONENTS ALUSTERN ALUSTERN support system are composed of aluminum profiles of different heights and steel spindle with base plates. The connection of the ALUSTERN profile is achieved by means of a connecting tube and two safety pin. The final adjustment of the heights is possible from the bottom to the top via the adjustment spindle with bas plates. Prop head with quick release The ALUSTERN support system allows different types of heads for wooden beams H20, including the head A-TP, on which 4 beams H20 can be inserted. Spindle with base plate for height regulation Min. height = Alustern prop-length + 40 cm (without spindle with base plate) Max. height = Alustern prop-length cm (with spindle with base plate) Brace connector with locking pin Connector frame Alu ALUSTERN prop Diagonal The aluminum profiles are connected by means of distance tube / frames with quick-lock clamp and allows loads up to 5 kn. Possible positoin of distance tube and connector frames at any point of the aluminum profiles ALUSTERN. Distance tube cm Spindle with base plate for height regulation 131

132 REFERENCES, SUPPORT SYSTEM ALUSTERN The ALUSTERN components allow a variable composition of the dimensions in width and height depending on the expected loads. Support system ALUSTER for one Bridge construction in the province of Massa-Carrara. Mounting phase of the support system ALUSTERN with average height 7 m, in the province of Bolzano. 132

133 MODULAR SUPPORT SYSTEM ALUSTERN Mounting phase of the support system ALUSTERN with average height 7 m, in the province of Bolzano. Support system ALUSTER for the realization of a train stop. 133

134 REFERENCES, SUPPORT SYSTEM ALUSTERN Tower support system ALUSTERN for the new road route h. 12 m, in the Province of Bolzano. New road route h. 12 m, in the Province of Bolzano. 134

135 MODULAR SUPPORT SYSTEM ALUSTERN Support system ALUSTERN for a subbridge H. 6 m, in the province of Bologna. Construction of a sub-bridge h. 6 mt., in th Province of Bologna. 135

136 REFERENCES, SUPPORT SYSTEM ALUSTERN Shoring support system ALUSTERN for a railway in South Tyrol. Realization of special columns for the railway in South Tyrol. 136

137 MODULAR SUPPORT SYSTEM ALUSTERN Support system ALUSTERN for full beton slab Ø 70 cm, in the province Bolzano. Complete realization full beton slab Ø 70 cm, in Province of Bolzano. 137

138 ADAPTABLE SYSTEM FOR SLABS I-20 The INTERFAMA H20 system for salbs allows the fastening of all types of slabs. The system can be used as a section separator for prefabricated slabs or with primary and secondary girder, for full or similar slabs. 138

139 ADAPTABLE SYSTEM FOR SLABS I-20 ADAPTABLE SYSTEM FOR SLAB I-20 WOODEN GIRDER H20 COMPONENTS I

140 ADAPTABLE SYSTEM FOR SLABS I-20 The system I-20, the slab formwork with wood girder H20 allows the support of a wide range of applications geometric forms. The system combined with the drop head allows for early stripping (70% of the skin and all of the wooden beams H20). Depending on the requirements of the concrete surface, the system allows a free choice of surface panels. FEATURES AND BENEFITS Adaptable to any type of slab (type, dimension, thickness and geometry) Can be used as a table Possible usage or as a tower table of reach Quick and easy assembly Early partial stripping Choice of degree of finish beton surface For more information, refer to the manual adaptable system for slabs I

141 ADAPTABLE SYSTEM FOR SLABS I-20 INTERFAMA WOOD GIRDER H20 The H20 INTERFAMA girders, available in different lengths ( cm), can be adapted to the different situation of building areas. Produced with high quality materials have durability on one of its best qualities. Distance between cross beams transverse secondary Distance between the props Distance between pile beams Floor thickness (cm) Total load kn/m 2 Table 1 Table 2 Cross-beam spacing (m) Yoke-beam spacing (m) 0,50 0,63 0,67 0,75 1,00 1,25 1,50 1,75 2,00 2,25 2,50 3,00 3,50 Max. distance between cross beams (m) Max. distance between yoke-beams (m) = max. distance between ceiling support beams Example: : dalle béton pleine épaisseur de dalle pleine 18 cm Given: Ceiling thickness (18 cm) + crossbeam spacing (75 cm) Sought: Yoke beam spacing + support spacing 10 4,40 3,63 3,37 3,29 3,17 2,88 2,67 2,46 2,28 2,13 2,01 1,91 1,67 1, ,92 3,43 3,19 3,12 3,00 2,72 2,53 2,33 2,16 2,02 1,90 1,79 1,49 1, ,44 3,27 3,04 2,97 2,86 2,60 2,41 2,41 2,05 1,92 1,80 1,62 1,35 1, ,96 3,14 2,92 2,85 2,74 2,49 2,31 2,12 1,90 1,83 1,64 1,48 1,23 1, ,48 3,03 2,81 2,75 2,65 2,40 2,22 2,03 1,88 1,70 1,51 1,36 1,13 0, ,00 2,93 2,72 2,66 2,56 2,32 2,14 1,95 1,80 1,57 1,40 1,2 1,05 0, ,52 2,84 2,64 2,58 2,48 2,26 2,06 1,88 1,67 1,46 1,30 1,17 0,98 0, ,04 2,76 2,57 2,51 2,42 2,19 2,00 1,82 1,56 1,37 1,22 1,09 0,91 0, ,56 2,70 2,50 2,45 2,35 2,14 1,93 1,71 1,47 1,29 1,14 1,03 0,86 0, ,08 2,63 2,44 2,39 2,30 2,09 1,88 1,62 1,38 1,21 1,08 0,97 0,81 0, ,66 2,57 2,39 2,34 2,25 2,03 1,82 1,52 1,30 1,14 1,01 0,91 0,76 0, ,22 2,45 2,27 2,23 2,14 1,89 1,57 1,31 1,12 0,98 0,87 0,78 0,65 0, ,78 2,35 2,18 2,13 2,04 1,72 1,38 1,15 0,98 0,86 0,77 0,69 0,57 0, ,34 2,26 2,10 2,04 1,53 1,23 1,02 0,88 0,77 0,68 0,61 0,51 0, ,90 2,18 2,01 1,94 1,38 1,11 0,92 0,79 0,69 0,61 0,55 0,46 0,40 1 Ceiling thickness: 18 cm 2 Crossbeam spacing: 75 cm 3 Permissible yoke-beam spacing according to table 1 = 2,65 m 4 Select same or next smaller yoke-beam spacing in table 2 = 2,5 m 5 Choose value 2,50 in table 2, choose the value for ceiling thickness (18 cm) and read the permissible support spacing value : 1,36 m 6 Attention: The corresponding bearing capacity of the supports must be verified. The deflection of the beams is limited to L/500. Live load 1,5 kn/m2 or 20 % of concrete weight. 141

142 COMPONENTS I-20 The ideal use of the H20 beams is in coupled with the prop EN1065 high-capacity (Class B-D-E). The high capacity of the props and the H20 beams reduce the amount of material required and reduce the times of mounting and dismantling. The prop high capacity The telescopic steel props are the ideal choice for any kind of use. Prop classe D45 H = cm kn = 20,0-20,0 Prop classe E35 H = cm kn = 30,0-30,0 Extension 1,0 m for prop E35 for prop D45 142

143 ADAPTABLE SYSTEM FOR SLABS I Fork head can be connected to every current support. One or two wooden beams H20 can be used with this support head. Fork head for girder H20 2. Support head ALUSTERN with quick locking can be inserted with every EN1065 support and permits the insertion of two or four wooden beams H20. Support head ALUSTERN 4-way 3. Drop head early stripping H20 can be fastened with two screws in all props EN1065 and permit the insertion of two wooden beams. Early stripping is facilitated by the early lowering of the drop head. In this way the H20 wooden beams and 75 % of the formwork panels can be reused after 2-5 days. Drop-head H20 for early stripping 143

144 PROP IN ALUMINIUM I-PROP The aluminum support allows compared to the traditional/heavy duty props a considerable reduction in the number of supports. Guaranteed fast and secure work processes and minimize time and cost. 144

145 PROP IN ALUMINIUM I-PROP PROP IN ALUMINIUM I-PROP CHARACTERISTICS PROP I-PROP COMPONENTS I-PROP

146 PROP IN ALUMINIUM I-PROP I-Prop, the aluminum prop according to EN standard for high load capacity, suitable for all types of ceilings. The support can be fitted with the inner tube down or be used up, while the base plates are adapted to receive the connections of accessories or the overlap prop. The support i-prop is produced in two variants: a) natural aluminium b) powder coated aluminium The ergonomic and durable adjustment ring of the support I-Prop guarantees stepless adjustment, even if the support part is charged. The spring-lever lock blocks the inner tube. FEATURES AND BENEFITS Light High capacity Economical Efficient Easy of overlap For more information, refer to the manual prop in aluminium EN16031 I-PROP. 146

147 PROP IN ALUMINIUM I-PROP The special outer profile of the supports allows a connection means connector frames, so that the support I-Prop as a support tower (min. 4 supports) in a rectangular shape. The supports I-Prop are developed to withstanding possible blows or shocks. A load of the support I-Prop is up to 100 kn possible, in connection with connector frames can support the tower up to 12 m height. The supports I-Prop is handley and lightweight and can be set up manually. I-Prop 625 I-PROP 250 ( cm) I-PROP 350 ( cm) I-PROP 480 ( cm) I-PROP 625 ( cm) 15 kg 19,5 kg 25,2 kg 31 kg I-Prop 480 I-Prop 350 I-Prop

148 COMPONENTS I-PROP With the accessories grogram of the family I-Prop can be applied a plurality of supports combinations. The extension 100 cm with 4 bolts M12x35, can be combined with all supports lenghts of the series I-Prop, and allows economically the support of slabs at differents hights. Extension 100 cm The supports I-Prop can be expanded and framed. The barrier is secured by means of the locking key. 148

149 PROP IN ALUMINIUM I-PROP On the I-Prop support it is possible to combine a series of prop heads wooden or steel girder. The fork head, which can be inserted, allows the support of one or two H20 beams or similar beams. Fork head for girder H20 The drop head with double beams H20, thanks to the fall mechanism, allows an early stripping of the H20 beams and up to 80% of the formwork (approx. 3 days). The props with a quickrelease head remain from the concrete until complete curing. Drop-head H20 for early stripping The ATP drop head 4-way, which operates in a coupling with the adapter, allows 2 or 4 H20 beams or similar beams to be combined with the props, ensuring even on large capacity when the prop is fully loaded. Support head ATP ALUSTERN 4-way Procedure attachment adapter for ATP head. Screw the plug on the base plate, insert the base plate into the ATP head locking slide, and then engage it all on the prop. It is possible to fix the adapter directly to the head with 4 screws M12x35 mm. The tripod is simple and lightweight and helps the positioning of the struts. 149

150 150 REFERENCES, PROP IN ALUMINIUM I-PROP

151 PROP IN ALUMINIUM I-PROP 151

152 FORMWORK FOR CORDON ROADS The adjustable formwork Banchettone facilitates easy and precise execution of the cordon, with or without guard rail. 152

153 FORMWORK FOR CORDON ROAD BANCHETTONE ADJUSTABLE FORMWORK BANCHETTONE FORMWORK BANCHETTONE STANDARD FORMWORK BANCHETTONE STANDARD WITH CLIMBING SUPPORT CROWN

154 FORMWORK FOR CORDON ROADS The adjustable formwork Banchettone, allows to reduce the time of realization of the cordons with or without guard rails. Thanks to the he help of guard-rails, the rails themselves, with posts, are mounted directly onto the formwork, where they are encapsulated during the pouring process. This saves the measuring and adjusting of the guardrail posts. With the double length of one or two meters, the modules of the Banchettone can be easily adapted to the road route. FEATURES AND BENEFITS Quick assembly Easy adjustment Easy and fast adaptation to the route Perfect concrete surface Two formwork variants 1 and 2 Construction made of steel and powder-coated 154

155 FORMWORK FOR CORDON ROAD BANCHETTONE The standard formwork for cordon roads is 40 cm high and is adjustable every 10 cm in its width (min. 60 cm - max.120 cm). Lengths of panels available: 100 cm/ 200 cm Chaque élément est fourni par des pièces de compensation pour permettre la réalisation de tous les rayons. Every panel is equipped with compensation parts to enable the creation of the various radii. All parts are connected with security pins and wedges to enable quick assembly (40 m per day). There is an optional climbing support crown which is mounted on the regular crest formwork and which allows you to vary the shape of the crest. Formwork BANCHETTONE standard 1 Formwork BANCHETTONE with climbing support crown 2 155

156 156 FORMWORK FOR CORDON ROADS

157 FORMWORK FOR CORDON ROAD BANCHETTONE 157

158 BUILDING EQUIPMENT The INTERFAMA construction equipment facilitates the different works in the building site. Time saving and safety for their building site. 158

159 BUILDING EQUIPMENTS FORMWORK I-DOOR FOR NEGATIVES DOORS AND ACCESS 160 FORMWORK I-BLOCK FOR PREFABRICATED CONCRETE BLOCK 162 FORMWORK FOR BASEMENT CELLAR SHAFT KSS 166 GRID FOR BASEMENT CELLAR SHAFT 168 FOUNDATION CLAMPS 169 CLOSURE STOP CASTING 170 KIT CONSOLE FOR ARMED EARTH 170 PROTECTION HAND RAIL CLAMPS 171 STACKING CONTAINER 172 ATTREZZATURE PER IL CANTIERE 159

160 FORMWORK I-DOOR FOR NEGATIVES DOORS AND ACCESS The formwork I-Door for negative of doors and accesses is constituted by two lateral elements with cover plate and three push-pull spindles. Made of painted steel it is quickly assembled thanks to low weight of its elements. Measure : Height Width Wall Thickness cm cm 20/25/30 cm Adjust thanks to the push & pull spindle Chamfer on one side FEATURES AND BENEFITS Simple and quick assembly (10 for one formwork) Saving processing and timber Easy to adjust thanks to the push & pull spindle Durable steel formwork shell Chamfer on one side Ideal for all types of concrete 160

161 COFFRAGE POUR NÉGATIVES ET ACCÈS I-DOOR MOUNTING FORMWORK I-DOOR 1. With the extension sheet the formwork can be extended in the height. 2. The two elements of the formwork 1 are fixed by means of nails on the wall formwork. 3. The push & pull spindles 2 and the cover plate 3 will be assemled. Closing wall formwork - concreting. Dismantling: release the push & pull 2 Remove the sided elements 1. and the cover plate

162 FORMWORK I-BLOCK FOR PREFABRICATED CONRETE BLOCK The formwork I-Block is a form with which you can produce overlapping concrete elements and assembled in the form of modular blocks used by children. Special dividers allow the under-measures and sloping elements to be realized. With the formwork I-Block and his accessories, can be produced evidence in 3 dimensions: The formwork I-Block built on steel painted, mainly composed of two L-shaped elements carrying the positive 1 and the negative 2 of the joint. 160 x 80 x 80 cm 160 x 80 x 40 cm 80 x 80 x 80 cm 80 x 40 x 80 cm cm 80 The connection of the two elements is carried out with four bolts 3 and four wedges FEATURES AND BENEFITS Thanks to their characteristics, the blocks produced by the the formwork i-block can be used successfully for the production of: Containment barriers Noise barriers Rebreaks Trenches and many other types of construction. 162

163 FORMWORK FOR BLOCK CONCRETE I-BLOCK The lifting of the I-Block formwork is done with the universal head coupling (this is also used for the displacement of the concrete blocks). Lifting hooks For a perfect production of concrete blocks, a edge break of 2 x 2 cm is provided on the entire circumference of the i-block formwork. Chafrein di 2 x 2 cm Concrete blocks can be built directly on site or in the warehouse. 163

164 164 REFERENCES, PREFABRICATED BLOCKS

165 FORMWORK FOR BLOCK CONCRETE I-BLOCK 165

166 FORMWORK FOR BASEMENT CELLAR SHAFT The basement shaft formwork enables the manufacture of basement schafts directly to the construction site. Therefore you are independent and can produce basement shafts with the remaining cost-saving concrete. Angle for anchor the basement cellar shaft with 3 screw anchors M12. Hole for fixing the anchor plate to lose M12, thanks to this plate eliminates the perforation of the manufactured concrete. FEATURES AND BENEFITS Connection by means of bolts and wedge as well as through quick shuttering and stripping Outer formwork measurement 210 x 160 x 70 cm Outer concrete made shaft measurement 200x144x70 cm Quantity of concrete about 0.5 m³ Constructed from steel, powder-coated Adjustable at a height of cm 166

167 FORMWORK FOR BASEMNET CELLAR SHAFT KSS 167

168 GRID FOR BASEMENT CELLAR SHAFT Also available the custom-made grid for basement cellar shaft. Measure : 132,5 x 62,5 x 4 cm 4 cm galvanized Grid around completed 168

169 CONSTRUCTION EQUIPEMENT FOUNDATION CLAMPS FOUNDATION CLAMPS The INTERFAMA foundation clamps make the previously used foundation shells lighter. They are all adjustable 2.5 cm (20 to 130 cm) and with the extension piece, a length of up to 300 cm can be reached. Foundation clamp with extension THE CONTAINER - creates the order for 26 foundation clamps and facilitates transport. 169

170 CLOSURE STOP CASTING The casting closures for shuttering slabs to work safely. It can be used as a worktop with a max. of 200 kg/m². KIT CONSOLE FOR ARMED EARTH The console kit for armed earth is made of steel and is capable of with standing loads of 150 kg/m², while the parapet can withstand a pressure of 30 kg in the worst point. 170

171 CONSTRUCTION EQUIPEMENT PROTECTION HAND RAIL CLAMPS The protection hand rail clamps - H. 1,10 mt., for securing slab edges and openings, according to EN13374 standards. 171

172 CONTAINERS FOR BUILDING CONSTRUCTION Practical grid box with removable side, lifting rings and CE certificate. Maximum load-bearing capacity 2,500 kg. Measure : 212 x 120 x 87 cm Box with partition, lifting rings and CE certificate, for the clear storage of accessories. Maximum load-bearing capacity 2,500 kg. Measure: 125 x 85 x 60 cm Box without partition, lifting rings and CE certificate, for the storage of accessories. Maximum load-bearing capacity 2,500 kg. Measure: 125 x 85 x 60 cm Stacking container galvanised, lifting rings and CE certificate, ideal for stacking props or formwork components. Maximum load-bearing capacity 1,800 kg. Measure: 135 x 122 x 120 cm 172

173 CONSTRUCTION EQUIPEMENT Stacking rack with lifting rings and CE certificate, ideal for stacking light parts. Maximum load-bearing capacity 900 kg. Measure : 125 x 85 x 60 cm Stacking rack with lifting rings and CE certificate, for stacking 20 MRM climbing brackets. Measure : 160 x 97 x 90 cm Stacking rack with lifting rings and CE certificate, for stacking 16 scaffolding brackets. Measure : 160 x 97 x 90 cm 173

174 USER MANUAL for working safely Formwork System Formwork System Circular Formwork System USER MANUAL for a safe working USER MANUAL for a safe working USER MANUAL for a safe working System for single-sided wall Climging Systems Slab Formwork System USER MANUAL for a safe working USER MANUAL for a safe working USER MANUAL for a safe working Modular Support System Prop in Aluminium Formwork for prefabricated blocks USER MANUAL for a safe working USER MANUAL for a safe working USER MANUAL for a safe working 174