Powder Coating Technologies supporting Facade Design

Transcription

1 Powder Coating Technologies supporting Facade Design Jean-Paul Moonen Global Architecture manager AkzoNobel Powder Coatings AWP LUNGSUAN BUILDING, ASOKE (BANGKOK) ARCHITECT: PLAN ARCHITECHTS YEAR APPLIED: 2018 BRAND: INTERPON D2525 FABRICATOR: OREGON COATER: OREGON

2 Agenda AkzoNobel at a glance Importance of a proper coating specification Examples of Interpon D technologies supporting Facade Design Support tools for specifiers ZAK Facade conference Bangkok, March 7, 2018

3 The world of AkzoNobel* Key regions by revenue North America 17% Mature Europe 36% Emerging Europe 7% Asia Pacific 27% 14.2 billion revenue 350+ million investment in R&D 80+ countries 130 labs Revenue by Business Area Revenue by end-user segment Decorative Paints 27% Buildings and Infrastructure 44% Performance Coatings 40% Transportation 17% Specialty Chemicals 33% Consumer Goods 18% Industrial 21% Latin America 9% Other countries 4% * All figures are based on year-end 2016

4 AkzoNobel provides paints and coatings solutions across Architectural Segment ZAK Facade conference Bangkok, March 7, 2018

5 Welcome to AkzoNobel Powder Coatings 1.2 billion in revenue 4,661 employees 32 mil research & development 30 production sites 40 countries Largest global manufacturer of powder coatings and world leader in powder coatings technology.

6 Key markets for Powdercoatings Architectural Automotive Functional General Trade Coaters General Industrial ACE Appliance Furniture IT ZAK Facade conference Bangkok, March 7, 2018

7 Agenda AkzoNobel at a glance Importance of a proper coating specification Examples of Interpon D technologies supporting Facade Design Support tools for specifiers ZAK Facade conference Bangkok, March 7, 2018

8 Ensuring the right specification is crucial...

9 Ensuring the right specification is crucial...

10 Ensuring the right specification is crucial...

11 Ensuring the right specification is crucial...

12 Ensuring the right specification is crucial... Phase 1 Phase 2

13 2 aspects of coating performance Decorative performance Color retention Chalking Gloss retention Film integrity Checking Cracking

14 Decorative performance Colour Delta E <5 Delta E = 5 Looks like this ZAK Facade conference Bangkok, March 7, 2018

15 Decorative performance Chalking Chalking is when a coating breaks down and leaves loose pigment at the surface Measured by rubbing a dark cloth over surface. ZAK Facade conference Bangkok, March 7, 2018

16 Gloss Retention % Decorative performance Gloss Retention Coating reduces in gloss as it breaks down Any loss of gloss in Florida testing should be <50% after 3 years (or <30% after 5 years) Sapphire Ice Platinum Ice Seafoam Mist Burgundy Mist Jade Mist Hartford Mist Patina Azurite Copper ZAK Facade conference Bangkok, March 7, 2018

17 Decorative performance Gloss Retention Coating reduces in gloss as it breaks down Any loss of gloss should be uniform on a single surface so not patchy ZAK Facade conference Bangkok, March 7, 2018

18 Film integrity Checking The appearance of lines in the surface. These do not normally go through to the substrate. Defined in ISO Cracking Cracking is much deeper lines than in checking, normally penetrating all the way through to the substrate. Defined in ISO ZAK Facade conference Bangkok, March 7, 2018

19 Architectural powder coating durability Florida climate combines Strong UV attack High temperatures High humidity Florida testing consists of observing colour variation gloss change in time Florida natural exposure is a universal testing procedure

20 Global Architectural Durability Standards Weathering Test AAMA (U.S.) Gloss Retention Color Retention Qualicoat (EU) 1 year test Florida AAMA 2603 Slight chalking/ fading Qualicoat Class 1 3 years test Florida -- Qualicoat Class 2 5 years test Florida AAMA 2604 >30% de < years test Florida AAMA 2605 >50% de < 5 Qualicoat Class 3 Gloss Retention Color Retention > 50% Color-specific > 50% Color-specific >50% Color-specific

21 Standards and Products High Performance (standard durable) AAMA2603 / Qualicoat Class1 Advanced Performance (Super durable) AAMA2604 / Qualicoat Class 2 Premium Performance (ultra/hyperdurable) AAMA2605 / Qualicoat Class 3 Interpon D1036 Interpon D2525. Interpon D Year Warranty ZAK Facade conference Bangkok, March 7, 2018

22 Evaluating warranties How does the warranty apply: on the actual building ór on a sample panel? ( at the time of delivery to the applicator ) How is color fading assessed? Using Wool scale or grey scale? (visual assessment tools from textile industry) ór is it actually measured? (objective assessment) ZAK Facade conference Bangkok, March 7, 2018

23 Agenda AkzoNobel at a glance Importance of a proper coating specification Examples of Interpon D technologies supporting Facade Design Support tools for specifiers ZAK Facade conference Bangkok, March 7, 2018

24 World s first Track Record with SuperDurable Powder Coatings Project: Mission Hospital Location: California (U.S.) Year applied: 1991 Product : White Product: Interpon D2000 AAMA 2604 (5 years Florida) 2012 (after 21 years) Color Retention ΔΕ < 5 ΔΕ = 3,18 Gloss Retention > 30% 59,4%

25 World s first Track Record with SuperDurable Powder Coatings Project: Mission Hospital Location: California (U.S.) Year applied: 1991 Product : White Product: Interpon D2000 AAMA 2604 (5 years Florida) 2012 (after 21 years) Color Retention ΔΕ < 5 ΔΕ = 3,18 Gloss Retention > 30% 59,4%

26 World s first Track Record with HyperDurable Powder Coatings Project: Richmond City Hall Location: Richmond, Virginia Year applied: 2003 Product code: Product: 8W217G Interpon D3000

27 Standard-/super-/hyperdurable technology NYC - Hudson Yards Tower A, 2016 Architect: KPF Fabricator: Tischman Powder: Interpon D3020 exterior, D1010 Interior ZAK Facade conference Bangkok, March 7, 2018

28 High performance systems Melbourne/St. Kilda The Icon Architect: Jackson Clements Burrows Application: Mansutti ZAK Facade conference Bangkok, March 7, 2018

29 Interpon Brilliance Bright metallic powders Bonded aluminum pigments Standard and Superdurable and introducing hyperdurable quality (AAMA2605) Alternative to bright metallic liquid PVDF coatings ZAK Facade conference Bangkok, March 7, 2018

30 Bright metallics Project : Dubai Arena Product : Brilliance D2525 (YW215G) Location : Dubai (U.A.E.) Design : Perkins + Will Coated Parts: Extrusion + Panels ZAK Facade conference Bangkok, March 7, 2018

31 Heat Reflective Powders Energy saving from 3% up to 7% Touching temperature decreased by 7oC TSR value up to 79% Contributing to LEED accreditation Increase the thermal break systems efficiency

32 Energy Saving by heat reflection Italian research* Energy Saving (non insulated) Energy Saving (insulated) Saving: 4% 6% 5% 3% 7% 5% * ENEA (Italian National Agency for New Technologies) in cooperation with the University of Rome

33 Heat Reflective Powders Relative Photo Solar Innovation Center Product : Eternity Collection (Ral 9002) Architect : Kettle Collective Relative Photo Location : Dubai (U.A.E.) Fabricator : Petra Aluminium Applicator : Alumetal * Photos for internal circulation only ZAK Facade conference Bangkok, March 7, 2018

34 Interpon D STF Superdurable sublimation technology Sublimation Technology: Transfer Aluminum into Wood Consistent quality Available in interior and exterior grades Meet AAMA2603/2604, Qualicoat Class 1/ years quality warranty ZAK Facade conference Bangkok, March 7, 2018

35 Sublimation Technology - Wood Imitation Project Product Consultant Fabricator Applicator : Opera House (Dubai) : Interpon D2525 STF Textured : ATKINS : Al Ghurair : Joseph Industries Relative Photo ZAK Facade conference Bangkok, March 7, 2018

36 Anodized appearance Anodized imitation in powder coating Anodized aluminium may not be repaired Better color consistency (mainly for dark shades) Steel and aluminium substrate Influence positively on sustainability accreditation and green building

37 Track Record example: Anodized appearance Project : Jabal Omar Product : Ral 1035 Matt D3020 hyper durable + YY217E Location : K.S.A. Consultant : Alumco Applicator : Alumetal/ Al Taseeir/ KAFCO Fabricator : Profil System ZAK Facade conference Bangkok, March 7, 2018

38 Terracotta appearance Project Product Location Consultant : Royal Palm Atlantis Resort : YW terracotta shades : Dubai UAE : KPF - New York Relative Photo ZAK Facade conference Bangkok, March 7, 2018

39 Latest Powder coating technologies supporting Facade Design Wide range of standard RAL colors readily available ZAK Facade conference Bangkok, March 7, 2018

40 1. Interpon Précis Ultra Matt superdurable powders Ultra matt powder coating (gloss 10-15) Amazing durability, meet AAMA 2604 & Qualicoat Class2 Non-reflective Soft to the touch Selection of metallics & solid colors, 12 colors are available ZAK Facade conference Bangkok, March 7, 2018

41 2. Interpon D3020 Brilliance Bright hyperdurable metallic powders Taking metallic powders to the next level Similar appearance as D2000 Hyperdurable meeting AAMA2605 & Qualicoat 3 True alternative to liquid PVDF ZAK Facade conference Bangkok, March 7, 2018

42 3. Collection Futura Reflecting design trends for over 20 years Unique range of 50 special finishes reflecting current trends in architectural design and color Conceived in 1993, launched as Futura range in 2000, and updated every 3 years, and continuously gaining popularity All finishes are Interpon D2525 Superdurable & bonded Technology, meeting: Qualicoat 2 AAMA2604 GSB Master ZAK Facade conference Bangkok, March 7, 2018

43 Agenda AkzoNobel at a glance Importance of a proper coating specification Examples of Interpon D technologies supporting Facade Design Support tools for specifiers ZAK Facade conference Bangkok, March 7, 2018

44 Design App AkzoNobel Design App Created for specifiers of architectural coatings All information to generate your custom specification right at your fingertips Allows you to: Better understand the use of powdercoatings Create technical specification relevant to your specific project situation, based on internationally recognized standards Increase your specification efficiency ZAK Facade conference Bangkok, March 7, 2018

45 Visit ZAK Facade conference Bangkok, March 7, 2018

46 Environmental Product Declaration (EPD) supporting LEED What is an EPD? EPD :Environmental Product Declaration Independently verified and registered document Transparent and comparable information about the lifecycle environmental impact of products Support LEED grading Website: ZAK Facade conference Bangkok, March 7, 2018

47 Thank you