Ultrasonic Flowmeters: Shape the Future FLEXIM: the True Technology Innovator and Leader

Transcription

1 Ultrasonic Flowmeters: Shape the Future FLEXIM: the True Technology Innovator and Leader FLEXIM Sets Standards 0 FLEXIM Sets Standards

2 Main Contents 1 This is FLEXIM Profile & Products 2 Underground Installation Selected Reference Projects 3 Why FLEXIM

3 1990: The first commercial premises 140 m², zero employee Keep your dream Believe your faith Have brilliant brains Non-stop hard working Eventually you ll be the Champion 2

4 2015: 19 subsidiaries, 330+ employees 3

5 FLEXIM No. 1 of Clamp-On USMs worldwide FLEXIM, an absolutely global leader in Clamp-On ultrasonic flow measurement Based in Berlin, 25 years history, nearly 350 employees globally 19 subsidiaries in Europe, USA and Asia & a wide network of partner companies Highly Innovative metering solutions for Liquids and Gases as well as within Process Analytics Strong competence centers in R&D and in-house production facilities Clamp-On flow metering is our core technology we are 100 % focused on 4

6 Our thriving product family Leading Technology based on the best R&D and unique experience 5

7 Our core markets Oil & Gas flow measurement - From Wellhead to Refinery HVAC / Thermal Energy Water Industry Power Industry Chemical and Petrochemical Industry 6

8 FLEXIM for water industry portable flowmeters F601 : advanced portable flowmeter for all liquids Lightweight, flexible and intuitive Sturdy built for industrial environments Intuitive, fast and easy set-up Accurate and highly reliable Additional Thermal Energy metering F401: dedicated portable flowmeter for Water and Wastewater Transmitter: IP67, outdoor harsh conditions Transducers: IP68, submersible, High battery capacity for long term remote measurements from 24 hours up to 1 week Highly zero point stable for additional leak detection 7 7

9 FLEXIM for water industry Permanent flowmeters FLEXIM F501, F704, F705, F709 Precise, bidirectional and highly dynamic flow Ideal for flow monitoring Ideal for Custody Transfer with large pipes Low installation and operation costs no cutting and reassembling no maintenance needed Stainless steel enclosed flow meter (F705) for the harshest and most corrosive environments Explosion protection on board ATEX / IECEx Zone 2 FM Class I, Div. 2 approval available 19" rack systems version for control cabinet (F709) 8 8

10 without touching knowing precisely Underground Installation of Clamp-On USMs selected reference projects FLEXIM 9

11 Overview Underground installation Very common situations of pipes Installation conditions can be harsh e.g. corrosion, groundwater, pressure, vibrations, etc. Clamp-On Ultrasonic Flowmeters (USMs) Need to deal with underground pipes underground circumstances FLEXIM the clamp-on USMs suitable for all kinds of underground installations worldwide the only one More than 10 years projects experience 10

12 Germany Natural gas Media type : Natural Gas Outer diameter : 816 mm Wall thickness : 16 mm Liner : no Coating : Bitumen Pipe material : Stainless Steel Pressure : 55 bar Flowmeter : G x G No. of meter : 2 sets Project year : 2009 Customer : E.ON Engineering GmbH 11

13 Germany Natural gas Media type : Natural Gas Outer diameter : 713 mm Wall thickness : 14.8 mm Liner : no Coating : Bitumen Pipe material Pressure Flowmeter No. of meter : Carbon Steel : bar : G x K : 1 set Project year : 2009 Customer : Open Grid Europe GmbH LSE-Station Woltzeten 12

14 Germany Drinking water Media type : Drinking Water Project year : 2009 Customer : Stadtwerke Duisburg AG (Public Utility Company of Duisburg) Parameter Station 1 Station 2 Name Bunger 1 Bunger 2 Outer diameter 635 mm 813 mm Wall thickness 9.9 mm 8 mm Liner 5 mm 10 mm Pipe material Ductile Iron Carbon Steel Flowmeter K M No. of meter

15 Germany Drinking water Media type : Drinking Water Project year : 2010 Customer : Stadtwerke Augsburg (swa) (Public Utility Company of Augsburg) Parameter Station 1 Station 2 Station 3 Name Rabenbad Schäfflerbach Schülest Outer diameter 532 mm 326 mm 630 mm Wall thickness 7.4 mm 6.2 mm 7.1 mm Liner 5 mm 4 mm 5 mm Pipe material Ductile Iron Ductile Iron Carbon Steel Flowmeter M M M No. of meter

16 Germany Drinking water Media type : Drinking Water Outer diameter : Wall thickness : 222 mm 7.5 mm Liner : no Pipe material Flowmeter No. of meter : PE : ADM x M : 1 set Project year : 2011 Customer : HEAG Südhessische Energie AG (HSE) 15

17 Germany Sewage Media type : Sewage in WWTP Outer diameter : 1225 mm Wall thickness : 5.0 mm Liner : no Pipe material Flowmeter No. of meter : Stainless Steel : ADM x k : 1 set Project year : 2013 Customer : Wupperverband Kläranlage Buchenhofen Wastewater Treatment Plant (WWTP) of Buchenhofen 16

18 Germany Successful Story During some selected projects Stadtwerke Duisburg (public utility company) : 2 installations Stadtwerke Mainz (public utility company) : 15 installations HSE Darmstadt (public utility company) : 25 installations Energie Waldeck (public utility company) : 7 installations Stadtwerke Augsburg (public utility company) : 3 installations EnBW RBS (energy supply company) : 198 installations Open Grid Europe (gas network company) : 1 installations 251 installations 17

19 Australia Drinking water Media type : Drinking Water Outer diameter : 813 mm Wall thickness : 8 mm Liner : 1.4 mm PE Coating : 1.4 mm PE Pipe material : Carbon Steel Flowmeter : ADM x K No. of meter : 1 set Project year : 2012 Customer : SA Water-Adelaide 18

20 Australia Fresh water Media type : Raw Water from Dam Outer diameter : 900 mm Wall thickness : 12 mm Liner : - mm Pipe material : Carbon Steel Flowmeter : ADM x K No. of meters : 5 sets Project year : 2012 Customer : Lloyds North 19

21 Australia Sewage Media type : Raw Sewage Outer diameter : 650 mm Wall thickness : 18 mm Liner : - mm Pipe material : (Reinforced) Concrete Flowmeter : ADM x K No. of meters : 2 sets Project year : 2012 Customer : Gold Coast Water 20

22 Australia Sewage Media type : Raw Sewage Outer diameter : 350 mm Wall thickness : 18 mm Liner : no Pipe material : Blue Brute - type of HDPE Flowmeter : ADM x M No. of meters : 4 sets Project year : 2008 Customer : Gold Coast Water 21

23 Australia Sewage Media type : Raw Sewage Outer diameter : 709 mm Wall thickness : 10 mm Liner : 12 mm Pipe material : Ductile Iron Concrete Lined Flowmeter : ADM x M No. of meters : 1 set Project year : 2010 Customer : Gold Coast Water (the photo was taken during the test measurement) 22

24 Australia Sewage Media type : Raw Sewage Outer diameter : 960 mm Wall thickness : 12 mm Liner : 18 mm Pipe material : Ductile Iron Concrete Lined Flowmeter : ADM x K No. of meters : 1 set Project year : 2010 Customer : Gold Coast Water (the photo was taken during the test measurement) 23

25 Australia Sewage Media type : Raw Sewage Outer diameter : 450 mm Wall thickness : 10 mm Liner : 15 mm Pipe material : Ductile Iron Concrete Lined Flowmeter : ADM x M No. of meters : 2 sets Project year : 2010 Customer : Gold Coast Water (the photo was taken during the test measurement) 24

26 Australia Sewage Media type : Raw Sewage Outer diameter : 550 mm Wall thickness : 15 mm Liner : - mm Pipe material : Concrete Flowmeter : ADM xM No. of meters : 2 sets Project year : 2011 Customer : Gold Coast Water 25

27 Australia Irrigation water Media type : Irrigation Water Outer diameter : 160 mm Wall thickness : 3 mm Liner : 4 mm Pipe material : Ductile Iron Concrete Lined Flowmeter : ADM x M No. of meters : 2 sets Project year : 2009 Customer : Gold Coast Water 26

28 Benelux Successful story Together with the noble customer EVIDES the regional water supply company in Holland, we realized more than 30 underground installations! 27

29 Benelux Fresh water Media type : Process Water for local industries Outer diameter : Wall thickness : 818 mm 9.0 mm Liner : 9.5 mm Pipe material Flowmeter No. of meters : Carbon Steel Concrete Lined : ADM x K : 1 sets Project year : 2014 Customer : Evides Botlek & Europoort area, Rotterdam Highlight the cathodic protection against corrosion has been well implemented with successful experience. 28

30 Benelux Fresh water Media type : Fresh Water Outer diameter : 1016 mm Wall thickness : 9.5 mm Liner Pipe material Flowmeter No. of meters : 15.5 mm : Carbon Steel Concrete Lined : ADM x K : 2 sets Project year : 2011 Customer : Evides D'arcyweg, Rotterdam 29

31 Benelux Drinking water Media type : Drinking Water Outer diameter : 1069 mm Wall thickness : 9.5 mm Liner : 12 mm Pipe material Flowmeter No. of meters : Carbon Steel Cement Lined : ADM x K : 2 sets Project year : 2013 Customer : Evides Akzo-Nobel, Rotterdam 30

32 Benelux Sewage Media : Effluent of WWTP Outer diameter : 1592 mm Wall thickness : 110 mm (estimated) Pipe material Flowmeter No. of meters : Pre-stressed Concrete Cylinder Pipe (PCCP) : ADM x G : 3 sets Project year : 2013 Customer : Sewage Treatment Plant Garmerwolde, (GMB) aka. Bonne Pipe 31

33 Benelux Sewage Media type : Sewage after pump station Outer diameter : Wall thickness : 840 mm 70 mm Liner : no Pipe material Flowmeter No. of meters : Pre-stressed Concrete Cylinder Pipe (PCCP) : ADM x G : 2 sets Project year : 2014 Customer : Gemeente Heerenveen 32

34 Benelux Successful story continues All types of knowhow have been collected through numerous successful projects considering different pipe sizes different pipe materials different media, and different underground conditions We gain the 100% trust of our customers! The Successful story continues... 33

35 Finland Rainwater Media : Partially Filled Rainwater Outer diameter : Wall thickness : DN200 - mm Liner : no Pipe material Flowmeter : HDPE : ADM x M No. of meters : 40 sets ( ) Project year : 2009 Customer : EHP-Tekniikka Transducers are inside. Special: Measuring well with U-tube construction to get pipe full at the measuring point. 34

36 Finland Fresh water Media : Fish Farm Water Outer diameter : DN500 Wall thickness : 16 mm Liner : no Pipe material : HDPE Flowmeter : ADM x M No. of meters : 2 sets Project year : 2009 Customer : Fish farm Savon Taimen 35

37 Finland Fresh water Media : Fertilizer Plant Raw Water Outer diameter : Wall thickness : DN mm Liner : no Pipe material Flowmeter No. of meters : Glass Reinforced Plastic (GRP) : ADM x K : 1 set Project year : 2010 Customer : Yara, Plant Siilinjärvi Special: FLEXIM replaces Controlotron clamp-on meter that never displayed reliable flow rates. 36

38 UK Natural gas Media : Natural Gas Outer diameter : 315 mm Wall thickness : 17.9 mm Liner : N/A Coating : N/A Pipe material : MDPE Pressure : 2 bar (g) Flowmeter : F704 x M No. of meters : 1 set Project year : 2015 Customer : Northern Gas Networks 37

39 France Natural gas Media type : Natural Gas Outer diameter : Wall thickness : 914 mm 22 mm Liner : no Coating : 5 mm Polyethylene Pipe material Pressure Flowmeter No. of meter : Carbon Steel : bar : G x GRG : 1 set Project year : 2015 Customer : Gaz de France (ENGY) GRT Gaz Cuvilly 38

40 Chile Cooling water Media : Cooling Water Outer diameter : 1219 mm Wall thickness : 8.4 mm liner : no Coating Pipe material Flowmeter No. of meters : bitumen : Carbon Steel : F x K : 1 set Project year : 2015 Customer : CAP Acero Steel Plant Conception 39

41 Why FLEXIM Calibration PTB traceable calibration certificate acc. ISO9001 Temperature Compensation Meet the national standards, e.g. ASME MFC 5M Stable measurements far more better than all USM competitors ZERO Sensitivity Provide unprecedented sensitivity to the extremely low flowrates Huge turndown Dynamic range ( m/s or ft/s) Diagnostic rich outputs, e.g. empty pipe detection, and aeration Application Guarantee Provides an application guarantee on all equipment sold. If it doesn t work, we take it back 40

42 Why FLEXIM Unique FLEXIM Unique technology, unique knowhow, unique digital processing Dynamic Transducer Compensation NO zero calibration and NO zero drift Everything s done in factory carefree on-site Maintenance Permanent coupling pads set it and forget it (all other USMs: must re-coupling and maybe every 3-6 months) Underground Installations No second Clamp-On USMs can fulfil all those challenging assignments! Once FLEXIM always FLEXIM 41

43 FLEXIM Sets Standards Thank you very much for your attention Vielen Dank für Ihre Aufmerksamkeit 42