Product Catalog Effective April A ZERO INTERNATIONAL COMPANY. Since 1923

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1 Product Catalog Effective April A ZERO INTERNATIONAL COMPANY Since 1923

2 Free Flow Door Louvers Model # 4CY G4Y (Galvanized)* 8CY G8Y (Galvanized)* 40Y G40Y (Galvanized)* 80Y G80Y (Galvanized)* 700AA 1¾ & 13/8 Doors 1¾ & 13/8 Doors Transom In Any Wall Or Door - Any Thickness 1¾ & 13/8 Doors Construction Cold Rolled Steel Frame: 20 Gauge Blades: 24 Gauge Cold Rolled Steel Frame: 20 Gauge Blades: 20 Gauge Cold Rolled Steel Frame: 20 Gauge Blades: 24 Gauge Cold Rolled Steel Frame: 20 Gauge Blades: 20 Gauge Extruded aluminum frame with mitered corners and prepunched mounting screw holes Dimensions & Installation Notes Pan Phillips #10x3/8 SMS By others Pan Phillips Self-drilling #6x3/4 Aluminum 1/2 Order Size (Nominal Size) 1/2 Higher and Wider than Order Size 1 15/16 Higher and Wider than Order Size 1/2 Order Size (Nominal Size) 1/8 Higher and Wider than Order Size Order Size (Nominal Size) 1/2 Higher & Wider than Order Size 2 Higher & Wider than Order Size 1 3/8 or 1/16 Typ. Typical user installation. Core installed in wooden door using 3/8 quarter-rounds. or Aluminum or 1 3/8 Blade Design Vision-proof louver. Inverted Y design. Vision-proof louver. Inverted Y design. Individually extruded aluminum V blade horizontally set on 3/4 centers, fixed at 37º angle for vision-proof. Screw Arrangement Louver Free Area (as % of order size) Pan Phillips #10 x 3/8 Sheet Screw. Front frame attached to lower core with concealed screws. 43% No attached frame. No screws included. 43% Frame attached with #6 x 3/4 Pan Phillips head self-attached screws. 63% Order Size Nominal size. Nominal size. Nominal size. 1/2 wider and higher than order size. 1/8 wider and higher than order size. 1/2 wider and higher than order size. Finish Standard colors : Grey, Bronze, Beige. Other colors available upon request. All louvers grey powder-coated primer unless specified other. All louvers are supplied in a 204 R1 clear anodized finish. Powder coated available upon request. Options Available and Other Factory-installed screen, trapped between louver core and louver back frame. To order specify SCR. Factory-installed screen, trapped between louver core and louver back frame. To order specify SCR. 2 * Galvanized product is recommended for exterior or high humidity application.

3 Free Flow Door Louvers FIRE RATED Model # Construction 100AFL Advantage Fusible-Link 90 Min. Fire rated 90 Min. Fire rated 1¾ Doors 16 Gauge Frame And Fusible Link Louver Blades 200 AIL 200 AIL-G (Galvanized)* 1¾ & 13/8 Doors Advantage Intumescent Louver Cold Rolled Steel Frame: 20 Gauge. Blades: 20 Gauge ADVANCED TECHNOLOGY 90 Minutes Perfect fire-rated solution for school, equipment room and ventilation doors. Tamper-proof with no door reinforcement required. Patent # Louver shows INTUMET expansion after fire test. Dimensions & Installation Dimensions Notes & Installation Notes Pan Phillips #6x5/16 SMS Note: Some details omitted from fusible link mechanism for clarity Pan Phillips #10x3/8 SMS Typ. Order Size is Size 1 3/8 Higher & Wider than Order Size INTUMET # FS /2 1 1/16 Order Size (Nominal Size) 1/2 Higher & Wider than Order Size 1 15/16 Higher & Wider than Order Size Blade Design Screw Arrangement Louver Free Area (as % of order size) Order Size Finish Options Available and Other Oval Phillips #8x SMS Louver blades are operated by a manual adjusting tab and pivot on cadmium-plated steel rivets. Frame attached with #6 x 5/16 Pan Phillips and #8x Oval Phillips Sheet Screws. 45% Rough opening size. Same as order size. Bronze primed. Factory-installed spring-loaded fusible link. Activated at 167ºF (74ºC). Suitable for cold climate. 1 3/8 or Vision-proof louver. Inverted Y design with concealed INTUMET fire seal. Pan Phillips #10 x 3/8 Sheet Screw. Front frame attached to lower core with concealed screws. 48% Nominal size. 1/2 wider and higher than order size. Standard colors : Grey, Bronze, Beige. Other colors available upon request. All louvers grey powder-coated primer unless specified other. Intumescent expands at 550ºF (288ºC). Suitable for warm or cold climate. 3 * Galvanized product is recommended for exterior or high humidity application.

4 Vision Lites Model # Construction Uses Glass Thickness T4G T4G-G (Galvanized)* 1¾ Doors 20 Gauge Cold Rolled Steel ¼" Use labeled glass only in UL-listed installations. 784G 784G-G (Galvanized)* (Formerly 84G - revised mounting holes.) 1¾ Doors XX88G XX88G-G (Galvanized)* 1¾ Doors 18 Gauge Cold Rolled Steel 18 Gauge Cold Rolled Steel ¼" Use labeled glass only in UL-listed installations. 5/8" Use labeled glass only in UL-listed installations. Dimensions & Installation Notes Pan Phillips #6 x 3/4 SMS Flexible Clip Oval Phillips #8 x 1/2 SMS 1/2 Order Size (Exposed Glass) Higher and Wider than Order Size 2 Higher and Wider than Order Size 2 5/8 Higher and Wider than Order Size 3/8 Order Size (Exposed Glass) 1 " Higher and Wider than Order Size 1 5/8" to 2 Higher and Wider than Order Size 3 1/16" Higher and Wider than Order Size 5/8 3/4 Order Size ( Exposed Glass) 3/4 Higher and Wider than Order Size ( Cut-out) 1 Higher and Wider than Order Size 2 5/8 Higher and Wider than Order Size INTERIOR SIDE 1 3/4" INTERIOR SIDE 1 3/4" Thru Bolt INTERIOR SIDE Screw / Bolt Arrangement Pan Phillips #6 x 3/4 Sheet Screw. No screws visible on exterior side. Frame screws to itself. Oval Phillips #8x Self Drilling Screw. No screws visible on exterior side. Frame screws to itself. High-style frame design for thru-bolt application or can be screwed from both sides with Oval Phillips #8x1/2 Sheet Screw. Order Size Actual Glass Size Finish Other UL Listed Same as exposed glass. Same as exposed glass. Same as exposed glass. wider and higher than order size. 2 wider and higher than order size. Meets UL 10C positive-pressure requirements when used in accordance with UL specifications.** wider and higher than order size. 3/4 wider and higher than order size. Standard colors : Grey, Bronze, Beige. Other colors available upon request. All vision lites grey powder-coated primer unless specified other. Low profile No need to shim for panic device Slotted putty stop for easy alignment. Installation dip can be used anywhere along putty stop. 1 5/8 to 2 wider and higher than order size. Clips are adjustable to fit the opening. Specify Kit # for use with classified wood fire doors. Meets UL 10C positive-pressure requirements when used in accordance with UL specifications.** 1 wider and higher than order size. Specify Kit # for use with classified wood fire doors. Meets UL 10C positive-pressure requirements when used in accordance with UL specifications.** ** For UL listing of approved sizes, see table on back cover. 4 * Galvanized product is recommended for exterior or high humidity application.

5 Model # Construction Uses Glass Thickness XX84G XX84G-G (Galvanized)* 1¾ Doors 18 Gauge Cold Rolled Steel Vision Lites 1" ¼" Use labeled glass only in UL-listed installations. 84G-Z# 1¾ Doors 18 Gauge Cold Rolled Steel To order specify Z#. See Types Available. Use labeled glass only in UL-listed installations. TYPES AVAILABLE (Z#) 84G-Z2 (1 Bar) 84G-Z3 (2 Bars) 84G-Z4 (2 Bars) 84G-Z6 (3 Bars) Dimensions & Installation Notes Oval Phillips #8 x 1/2 SMS Oval Phillips #8 x 1/2 SMS 1 1/8 Order Size (Exposed Glass) 1 " Higher and Wider than Order Size 2" Higher and Wider than Order Size 3 5/8" Higher and Wider than Order Size 3/8 Order Size (Exposed Glass) Higher and Wider than Order Size 1 5/8 Higher and Wider than Order Size 3 1/16 Higher and Wider than Order Size 84G-Z8 (4 Bars) 84G-Z9 (4 Bars) 84G-Z10 (5 Bars) 84G-Z12 (5 Bars) Thru Bolt 1 3/4" Thru Bolt INTERIOR SIDE INTERIOR SIDE Screw / Bolt Arrangement Order Size High-style frame design for thru-bolt application or can be screwed from both sides with Oval Phillips #8x1/2 Sheet Screw. Same as exposed glass. High-style frame design for thru-bolt application or can be screwed from both sides with Oval Phillips #8x1/2 Sheet Screw. Same as exposed glass. 84G-Z15 (6 Bars) 84G-Z18 (7 Bars) Actual Glass Size wider and higher than order size. 1 wider and higher than order size. 2 wider and higher than order size. 1 5/8 wider and higher than order size. Finish Standard colors : Grey, Bronze, Beige. Other colors available upon request. All vision lites grey powder-coated primer unless specified other. Other UL Listed Specify Kit # for use with classified wood fire doors. Meets UL 10C positive-pressure requirements when used in accordance with UL specifications.** Mullion bars welded into frame kit on both sides, finished to match lite kit. Meets UL 10C positive-pressure requirements when used in accordance with UL specifications.** 84G-Z21 (8 Bars) 84G-Z24 (9 Bars) ** For UL listing of approved sizes, see table on back cover. 5 * Galvanized product is recommended for exterior or high humidity application.

6 Vision Lites Model # 88G 1¾ & 13/8 Doors 8880AA 8880D Doors, Walls and Acoustical Windows-Any Thickness. To increase sound rating. Construction Uses Glass Thickness 18 Gauge Cold Rolled Steel 13/8 Doors - ¼" Glass Thickness 13/₄ Doors - ½ Glass Thickness Use labeled glass only in UL-listed installations. Aluminum Extrusion ¼" #314N Snap-On Cover #8880N Dimensions & Installation Notes Oval Phillips #8 x 1/2 SMS 5/8 Snap-On Cover WALL #314N 1/2 5/8 No Order Size ( Exposed Glass ) 3/4 Higher and Wider than Order Size ( Cut-out ) 1 Higher and Wider than Order Size 2 13/16 Higher and Wider than Exposed Glass #8880N 3/8 Exposed Glass 2 Smaller than Order Size 1 Smaller than Order Size Order Size () or 1/2 Screw / Bolt Arrangement Order Size Actual Glass Size Finish Other UL Listed 1 3/8 Oval Phillips #8 x 1/2 SMS High-style frame design for thru-bolt application or can be screwed from both sides with Oval Phillips #8x1/2 Sheet Screw. Same as exposed glass. 3/4 wider and higher than order size. Standard colors : Grey, Bronze, Beige. Other colors available upon request. All vision lites grey powder-coated primer unless specified other. Specify Kit # for use with classified wood fire doors. Meets UL 10C positive-pressure requirements when used in accordance with UL specifications.** WALL / ( ) APPLICATION ON Surface-mounted No screws visible on exterior side, hidden behind snap-on cover. Same as overall size. 3/4 wider and higher than exposed glass. 1 wider and higher than order size. Same as exposed glass. 204 R1 Clear Anodized (AA) or Dark Bronze Anodized (D) APPLICATION ON WINDOW Surface-mounted on any edge of window frames ** For UL listing of approved sizes, see table on back cover. 6

7 Slimport Vision Lites Manufactured in the U.K. by Zero Seal Systems, a division of Zero International, our SLIMPORT circular vision frames are suitable for installation in doors, walls and partitions. They feature a unique, flush-fitting design with countersunk holes and mounting screws around the bevel on one side only for a clean appearance. For use with 1¾ (44mm) door and ¼ (6.4mm) glass. Slimport frames are available in seven finishes. Glass not included. Product Number Door Cut-Out Diameter Visible Light Glass Diameter Outside Frame Diameter SP250 SP350 SP450 SP (250mm) (350mm) 17.7(450mm) (550mm) 7.87 (200mm) 11.8(300mm) (400mm) (500mm) 8.78 (223mm) (323mm) (423mm) (523mm) (285mm) (385mm) (485mm) (585mm) GV: CP SS: PS: PC: PB: AB: MATERIAL & FINISH (add suffix to product number code) 18 gauge cold rolled steel, zinc-plated finish (for color coating) 18 gauge cold rolled steel, chrome pearlite silver-plated (to match Satin Anodized Aluminum) Grade 304 stainless steel, satin finish Grade 304 stainless steel, polished finish 18 gauge cold rolled steel, polished chrome-plated 18 gauge cold rolled steel, electro brass-plated 18 gauge cold rolled steel, antique bronze-plated. INSTALLATION The Slimport low projection porthole is available in four diameters and offers concealed fixing one side, and screw fixing through the bevel on the other side. The fixing screws pass through the door cut-out and fasten to the opposite side of the vision frame, eliminating the need to drill the door for thru bolts. They are designed for flush fitting to both steel and wood doors. Slimports are supplied with matching steel or stainless steel 4.2 x 25mm selftapping screws, raised countersunk Phillips recessed head. Note: Glass supplied by others. Visible Light Glass Diameter Door Cut-out Diameter Outside Frame Diameter 7

8 Glass & Model # Specifications SuperLite I-W Impact Safety-Rated and Fire-Rated Wired Glass Solution 20/45/60/90 Minute Fire Protective Advantage models # T4G, T4G-G, 784G, 84G-Z#, or any approved fire-rated framing system. Thickness: (7mm) Weight: 3.8 lbs/sq ft Appearance: Wired SuperLite C/P & C/SP SuperLite C/P Premium Ceramic Solution SuperLite C/SP Safety Premium Ceramic Solution 20/30/45/60/90/120/180 Minute Fire Protective Advantage models # T4G, T4G-G, 784G, 84G-Z#, or any approved fire-rated framing system. Thickness: 3/16 (5mm) Weight: 2.4 lbs/sq ft Appearance: Slight amber with some surface irregularity 3/16 Other UL Listed Traditional fire-rated glass with a tough, durable fire-rated safety film applied to meet the highest federal standard for impact safety, CPSC 16CFR 1202 Cat.II, which requires withstanding 400 ft lbs of impact. Ideal replacement for traditional non-safety wired glass. Positive-pressure fire-rated. Manufactured in the U.S.A. Fire-Rating : UL 10B, UL 10C, UBC 7-2, NFPA minutes: For doors 2,856 sq in max lite area (up to 36 W x 84 H), stop height 5/8. For sidelites and windows 4,704 sq in max lite area (up to 106 W x 106 H), stop height 5/8. 45 minutes: For doors 2,856 sq in max lite area (up to 36 W x 84 H), stop height 5/8. For sidelites, windows / transoms 4,704 sq in max lite area (up to 106 W x 106 H), stop height 5/8. 60 minutes: For doors (temp. rise) 100 sq in max lite area (up to 12 W x 33 H), stop height 5/8. For doors (non temp. rise) 2,856 sq in max lite area (up to 36 W x 84 H), stop height 5/8. 90 minutes: For doors (temp. rise) 100 sq in max lite area (up to 12 W x 33 H), stop height 5/8. For doors (non-temp.rise) 2,208 sq in max lite area (up to 36 W x 84 H), stop height 5/8. Positive-pressure fire-rated. Tough and durable safety filmed glazing that meets the highest federal standard for impact safety, CPSC 16CFR 1202 Cat.II, which requires withstanding 400ft lbs of impact. Available in large sizes up to 43 x 77. Can be insulated or lightly sandblasted. Fire-Rating : UL 10B, UL 10C, UBC 7-2, NFPA 252 SuperLite C/P Premium Ceramic minutes: For windows / transoms 3,476 sq in. (up to 77 W x 77 H), stop height 5/8. SuperLite C/SP Safety Premium Ceramic minutes: For doors 3,476 sq in max lite area (up to 60 W x 77 H), stop height 5/8. For sidelites, windows / transoms 3,476 sq in max lite area (up to 77 W x 77 H), stop height 5/ minutes: For doors (temp. rise) 100 sq in max lite area (up to 12 W x 33 H), stop height 5/8. Note: Ceramics are not barriers to radiant heat. 8

9 Glass & Model # SuperLite 20 Clear Wireless Safety and Fire-Rated Solution for 20-Minute Applications 20-Minute Fire Protective Advantage models # T4G, T4G-G, 784G, 84G-Z#, or any approved fire-rated framing system. Polished Wired Glass Glass with Embedded Wire Mesh 45/60/90 Minute Fire Protective Advantage models # T4G, T4G-G, 784G, 84G-Z#, or any approved fire-rated framing system. ** Specifications Thickness: (7mm) Weight: 3.0 lbs/sq ft Appearance: Clear, wireless. Light Transmission: 89.5% STC Rating: 28 Thickness: (7mm) Weight: 3.8 lbs/sq ft Appearance: Wired Cross Mesh Diamond Mesh Other UL Listed Meets the highest federal standard for impact safety, CPSC 16CFR 1201 Cat.II, which requires withstanding 400 ft lbs of impact. Survives thermal shock from sprinklers. Positive-pressure fire-rated. Can be insulated or lightly sandblasted. Manufactured in the USA. Fire-Rating : UL 10B, UL 10C, UBC 7-2, NFPA minutes: For doors 3,436 sq in max lite area (up to 36 3/4 W x 95 1/2 H), stop height 5/8. For sidelites, windows / transoms 3,965 sq in max lite area (up to 48 W x 109 H), stop height 5/8. * May be restricted by local code. 9 Fire resistant, positive-pressure fire-rated. Fire-Rating : UL 9, UL 10B 45 minutes: For doors, windows, door frames 1,296 sq inches max lite area (up to 54 W x 54 H), min. depth 3/4. 90 minutes: For doors 100 sq inches max. lite area (up to 12 W x 33 H), min. depth 1/2. UL 10C, UBC 7-2 (1997), UBC 7-4 (1997) 45 minutes: For metal doors 2,856 sq inches max lite area (up to 34 W x 84 H), min. depth 5/8. For windows and sidelites 4,608 sq inches max lite area (up to 48 W x 96 H), min. depth 5/8. For transoms 3,456 sq inches max lite area (up to 96 W x 36 H), min. depth 5/8. For doors, windows and door frames 1,296 sq inches max lite area (up to 54 W x 54 H), min. depth 3/4. 60 minutes: For wood doors 960 sq inches max lite area (up to 12 W x 80 H), min. depth 5/8. 90 minutes: For metal doors 552 sq inches max lite area (up to 12 W x 46 H), min. depth 5/8. For doors 100 sq inches max lite area (up to 12 W x 33 H), min. depth 1/2. ** May be restricted by local codes that require safety-rated wire glass

10 Wall Louvers Sheetrock Wall Louvers - Interior Use Brick Wall Louvers - Exterior Use #7W01 #7W02 Half wall vent application Through wall vent application For use on a sheetrock wall /drywall. Construction: Extruded aluminum frame with mitered corners and prepunched mounting screw holes, with V blades horizontally set on 3/4 centers, fixed at 37º angle for vision-proof. Finish : 204 R1 clear anodized finish. Powder coated available upon request. #8W01G #8W02G Half wall vent application Through wall vent application For use on a brick / block wall. Construction: Galvanized Steel. Frame: 20 Gauge. Blades: 20 Gauge Inverted Y design vision-proof louver. Finish : Grey powder-coated primer, unless specified other. Standard colors: Grey, Beige, Bronze. Other colors available upon request. 7W01 8W01G Half wall vent application - Drywall Half wall vent application - Brick wall 7W02 8W02G Minimum wall thickness 4 Minimum wall thickness 4 Through wall vent application - Drywall Through wall vent application - Brick wall 10

11 Special Applications # Vision Lite Sound Trap Application Vision Lite Frame 3 5/8" higher and wider than Order Size Rough opening (cut out) 2" higher and wider than Order Size 1 3/8" higher and wider than Order Size Order Size (Exposed Glass) Vision Lite Frame Steel Tube STC3003 tape Thru Bolt STC3003 1/16" x 3/4" PSA 1/2 Steel Tube filled with sound gasketing 1" (25.4).250"(6.4) Glass.250"(6.4) Glass STC3003 1/16" x 1/2" PSA 1.750" (44.5) Thru Bolt STC3003 1/16" x 1 3/4" PSA SECTION A - A Note: This system includes Vision Lite Frame model #XX84G, Thru bolt, STC3003 tape, Aluminum shim. Glass not included. # Window and Curtain Wall Sound-Rated Performance Partition A #4484 A Snap-On Cover (tamper proof) #4482 B Glass 1 (by others) Solid Neoprene Air 1.750"(44.5) Glass 2 (by others) Sound Energy Absorber SOUND TRAP SYSTEMS RATING For Glass Partition Max. Opening 48 x48 AIR STC RATING GLASS TYPE 1 SPACE GLASS TYPE 2 (Estimated) Anneal Anneal Laminated Laminated Laminated 3/8 Laminated Solid Neoprene 1/8 Anneal Anneal 1/8 Laminated Laminated Laminated 3/8 Laminated Sound Energy Absorber 34 STC 35 STC 37 STC 38 STC 41 STC 44 STC.711" (18.1) STC Vibration Liner, Fire Rated 1/16 x 4" Wide.125" (3.2) 1.440"(36.6) SECTION B.881"(22.4) EXIT FRAME KIT Photoluminescent strip applied to all final and intermediate door frames LITE FRAME KIT Photoluminescent strip applied around door lite HARDWARE MARKING Photoluminesent strip applied on face or top of exit bar, or on the door directly above the bar. 1"(25.4) Min 2"(50.8) Max 0" Min 4"(101.6) Max FLOOR DEMARCATION LINES Wall-mounted photoluminescent strip application Photoluminescent Strips # x 1/8 thick #1201 x 1/8 thick ZERO Photoluminescent systems facilitate safe emergency exits during building evacuation when power systems have failed. Our photoluminescent strips feature foam tape for superior adhesion. Photoluminescent material is charged by exposure to ambien light and emits luminescense after the activating light source is no longer available. Made with top-grade strontium pigments, the material in our system is non-electric, non-toxic and non-radioactive. It is designed for easy maintenance, maximum durability and good slip resistance in all conditions. Accepted For Use City of New York Department of Buildings MEA 8-06-M 11

12 Accessories Door Support Clips #134C 22 gauge galvanized steel Used for reinforcement of 1-3/4 hollow metal door Intumescent Tape Used with Vision Lite models T4G, 784G, 88G, XX84G, XX88G, 84G-Z# Intumescent Tape Door 1/2" PSA 1/16" #FS PSA INTUMET 1/16 x1/2 x8ft. Door Support Clip VISION LITES Glass Frames SPECIFICATION For use with 1 3/8 or wood or metal doors. Use through 5/8 glass depending on model. Note: Use labeled glass only in UL-listed installation. () See individual submital sheets for specific model number and ordering information. Vision Lites can be supplied in any specified size that does not exceed the minimum and maximum dimensions. Minimum order size: 3 x 3 Maximum order size: 40 x 84 See accompaning table for size limitations for UL rated doors. Type Wood Wood Wood Steel: Honeycomb Core Steel: Stiffened Steel: Composite UL Listing of Vision-Lite Panels Rating Mins MODEL SIZE IN SQUARE INCHES 784G 88G T4G NOTES: (1) Maximum Dimension 54 (2) Maximum Dimension (1) 1200 (1) 1200 (1) 1200 (1) Tape Used with Vision Lite models T4G, 784G, 88G, XX84G, XX88G, 84G-Z# PSA 1/8 #8172N x 1/8 x 75ft. 1/2" 1/8" PSA #8770N 1/2 x 1/8 x 75ft. Tape Optional Attachment Screws Used with Vision Lite models 784G, 88G, XX84G, XX88G, 84G-Z# #7283Z Oval Phillips Sheet Screw #8 x Advantage Lites & Louvers is committed to ongoing product improvement through design enhancements and manufacturing advances. Accordingly, catalog specifications and product availbility are subject to change without notice. Used with Vision Lite models 88G, XX84G, XX88G, 84G-Z# #7228Z Oval Phillips Thru Bolt 8-32 x 415 Concord Avenue, Bronx, NY USA Tel Fax