AS Certified ALCADEX

Transcription

1 A1 AS Certified ALCADEX

2 ALCADEX A1 AS Certified Non Combustible Aluminium Composite Made for the Australian Construction Industry

3 Recent fire related incidents in Australia and the Middle East led to the creation of the most advanced aluminium composite material (ACM) in the world. ALCADEX A1 The world s No.1 certified non-combustible ACM The Australian building industry has been searching for a solution which allows for an ACM to be fully rated as non-combustible as tested to Australian Standard AS In collaboration with CSP Architectural and SGI Architectural Alcadex have formulated a core compound that combines inorganic and organic materials that is completely resistant to fire, achieving the highest fire standard possible. Extensive test data has been produced in laboratories with testing finally completed in Australia by the CSIRO which confirms ALCADEX A1 as a non-combustible material. Australian fire engineers have provided extensive evaluation and analysis in regard to the fire performance of Alcadex A1. The results of the analysis prove without doubt that Alcadex A1 is the most functional fire resistant ACM in the world. Let us introduce you to: ALCADEX A1 AS Certified Non-Combustible Aluminium Composite Material

4 Technology Advanced Composite Panel Technology: Tested and Certified to AS by CSIRO Non-Combustible Inorganic Matrix Core Highest Level of Fire Safety (Non-Combustible) Lightweight & High Rigidity Extensive Range of Colours, Finishes & Natural Metals Superior Flatness 15 Year Factory Warranty Fire Safety Characteristics: Non-Combustible No Ignitability No Flammability No Combustion of Gas No Toxicity No Smoke Emissions No Heat Release *Ask our Alacadex representative for full fire test certificates

5 CSIRO Assessment Report The Alcadex A1 panel has undergone stringent evaluation by the CSIRO and a full assessment report has been carried out on the Alcadex A1 panel. In the words of fire engineering professionals at the CSIRO it is confirmed that: Alcadex A1 4mm Fireproof Aluminium Composite Panel with PVDF coating may be used where non-combustible materials are required, as specified by part C1.12 of the Building Code of Australia *Ask our Alcadex representative for the full CSIRO Alcadex A1 assessment report

6 A1- Extensive Colour

7 A1- Extensive Colour Solid Metallic Nano Spectra Brush Marble AL Wood AL Stainless Steel Zinc Copper

8 A1- Test Standard AS AS EN EN :2007+A1:2009 Classification A2, s1,d0 s1,d0 A2, s1,d0 El 120 mints

9 A1- Risk Assessment All external cladding materials can be classified into one of five categories on a scale from non-combustible material to combustible as detailed in the Building Code of Australia (BCA) and the table below. Australian fire engineering experts Ignis Solutions have evaluated Alcadex A1 into the highest level of fire safety classification. Non-Combustible A non-combustible material by virtue of the material or proven to be non-combustible in accordance with AS Minimal Combustible / Deemed Non-Combustible A material deemed to be non-combustible by Clause C1.12 of the BCA, has a Spread of Flame of 0 and Smoke Development Index of 3 or less as determined by AS or deemed to be non-combustible by a Registered Testing Authority. Minor Combustible A material that has a Spread of Flame of < 5, as determined by AS the Smoke Development Index is not relevant. Moderate Combustible A material that has a Spread of Flame of < 9 and a Smoke Development Index of < 8 as determined by AS High Combustible A material that has a Spread of Flame of > 9 and a Smoke Development Index of > 8 as determined by AS The ALCADEX A1 cladding system is tested and proven to be a Non-Combustible aluminium composite material as tested to AS by the CSIRO Australia.

10 A11 Alcadex A1 - Panel 1.1 Alcadex is composed of a non-combustible mineral matrix core sandwiched between two adhesive layers, and two skins of aluminium alloy with a painted finish fixed to either an internal or external wall system or frame through the Alcadex installation method 1, 2, 3, 4, 5, 8 or 9 known as the Alcadex fixing system. The Alcadex panel and fixing system collectively are referred to as the Alcadex Cladding System. 1.2 Alcadex Panel: The Alcadex Panel consists of six layers: Layer 1: 26-µm thick polyvinylidene fluoride (PVDF) coating; Layer 2: 0.5mm thick aluminium sheet; Layer 3: 50-µm thick polymeric membrane; Layer 4: 3mm thick inorganic compound core; Layer 5: 50-µm thick polymeric membrane; Layer 6: 0.5mm thick aluminium sheet. 2 Alcadex A1 - Application Any reference to the Alcadex Cladding System or Alcadex in this evaluation report relates to the Alcadex A1 product. 1.1 The Alcadex Cladding System is certified for use as a non-combustible external and internal cladding system (being a finish, attachment, member, facing or lining to the interior or exterior part of a wall, ceiling or roof including an awning attached to a building, soffit or overhang. A wall, in accordance with this certificate, consists of multiple parts being internal linings and external attachments to a primary building element or non-loadbearing wall frame, i.e. panel or curtain wall) mechanically attached to the primary building element or non-loadbearing wall frame. 1.2 It is suitable for the Alcadex Cladding System to be fixed through any insulation, weatherproofing sarking-type, fire resistance or acoustic material directly applied to the wall frame. 1.3 Given the core material has been proven and deemed non-combustible, it is permitted for the core to be exposed as part of the installation. The Alcadex panel satisfies the requirement and proves that the product as an assembled non-combustible bonded laminated material in accordance with the BCA. The Alcadex Cladding System is not required to have a non-combustible layer between it and the building element being the wall frame be it timber, steel, concrete or masonry. 1.4 The Alcadex cladding system is permitted to be used on buildings of Type A, B or C construction, being fitted with or without an automatic fire sprinkler system and at any distance on walls that do or do not require a Fire Resistance Level. 3 Alcadex A1 - CSIRO Test Results - AS CSIRO AS test report FNC11569 The CSIRO is a Registered Testing Authority with the National Association of Testing Authorities registration 165. Testing to AS is within the CSIRO scope of testing. The test sample is described as a core material made of inorganic compounds comprising of calcium carbonate (CaCO3), magnesium hydroxide (Mg(OH)2) and aluminium hydroxide (Al(OH)3). The testing was undertaken on 16 December The report has provided the following designation: The material is NOT deemed COMBUSTIBLE according to the test criteria specified in Clause 3.4 of AS

11 A14 Alcadex A1 - CSIRO Test Results - AS CSIRO AS test report FNE11541 The CSIRO is a Registered Testing Authority with the National Association of Testing Authorities registration 165. Testing to AS is within the CSIRO scope of testing. The test was undertaken on 20 November 2015 and produced the following results: Ignitability Spread of Flame Heat Evolved Smoke Index Index Index Developed Index (0-20) (0-10) (0-10) (0-10) Alcadex A1 - Product Evaluation In accordance with Clause A1.1, definitions are provided within the Building Code of Australia. The clause defines non-combustible as follows: a) Applied to a material not deemed combustible as determined by AS Combustible Tests for Materials; and b) Applied to construction or part of a building constructed wholly of materials that are not deemed combustible. In addition to the definition of non-combustibility, the BCA details a provision of bonded laminated materials under Clause C1.12(f). It is required that under sub-clause (f) of Clause C1.12 that: (i) Each laminate is non-combustible; and (ii) Each adhesive layer does not exceed 1mm in thickness; and (iii) The total thickness of the adhesive layers does not exceed 2mm; and (iv) The Spread-of-Flame Index and the Smoke-Developed Index of the laminated material as a whole does not exceed 0 and 3 respectively. The clause in relation to the requirements of Clause C1.12 is detailed below. The material core has been proven to be non-combustible, equally the two laminate layers are aluminium and considered non-combustible. In accordance with Clause C1.12, the composite panel being a bonded laminated material is permitted to have two adhesive layers provided each layer is no greater than 1mm in thickness. The adhesive layer being a polymeric membrane is 50-µm thick being less than 1mm and therefore satisfying the requirements of Clause C1.12 for a bonded laminated material to be deemed non-combustible. Based on the testing undertaken on the core material as well as the permissions under Clause C1.12, the bonded laminated material is proven and deemed to be non-combustible. 10

12 A1 Standard Panel Sizes 2500mm x 1250mm mm x 1575mm 3200mm x 1250mm 3200mm x 1575mm 4000mm x 1250mm 4000mm x 1575mm

13 A1- Product Application Alcadex A1 is a technological leap in aluminium composite manufacturing specially formulated for the construction industry worldwide. It is a superior alternative to solid aluminium sheets. Alcadex A1 has unique features such as lightweight workability, high rigidity, excellent flatness and long lasting coating qualities. Alcadex A1 can be used in a variety of applications such as an external façade, perforated rain-screen or internal applications. Alcadex A1 is the external cladding material of choice, ensuring fire safety without losing the original features of an aluminium composite panel. Fire tests have proven that having a non-combustible mineral filled core gives far better fire protection than common ACM panels or honeycomb/solid aluminium panels as shown in the table below: Fire Resistance Performance Product A. Common ACM with PE Core B. 3mm Solid Aluminium/Honeycomb Panel C. High Grade ACM with FR Core 00:00:21 Seconds 00:00:56 Seconds 00:18:01 Minutes D. High Performance ACM with NC Core 00:25:00 Minutes Elapsed Time A B C D The above images depict observations from an adhoc bespoke test between various panels including pure aluminium, PE, FR and A2/A1 products. Whilst these tests are bespoke observations, they give characteristics of each products performance.

14 A1- Technical Specification Product The Alcadex A1 panel consists mostly of an inorganic matrix core. Testing to AS has proven the core to be non-combustible offering low risk fire safety qualities whilst maintaining the look of an aluminium panel for use on the interior or exterior of buildings. Alcadex A1 also provides an ecofriendly option where no plastics are used in the core. The Alcadex A1 panel can be fixed to the interior or exterior of a façade substructure being an existing or constructed wall compliant with the requirements of the Building Code of Australia (BCA). The Alcadex A1 panel can be penetrated by materials and building services without the requirement for additional protection measures. In addition the panel can be perforated to have holes at regular intervals. Panel Fixing The Alcadex A1 panel can be mechanically fixed to metal top hat sections which are fixed onto the wall frame. The fixing technique is dependent on the fixing location and wind load requirements. Where fixed in high wind load areas, the system design is to be reviewed by an appropriately qualified façade engineer. The top hat sub frame system is generally spaced at 600mm centres dependent on wind load specifications. Please check with our technical team for further information.

15 A1- Technical Data Application Aluminium Alloy Aluminium Composite Panel Skin Test Item Thickness Width 0.5 mm mm Polyester Coating Weight per roll Inner diameter Alloy hardness PVDF Coating 14

16 A1- Preparation & Installation Alcadex A1 Traditional Cassette Fix Method - Australia

17 CUTTING GROOVING PAN PANEL TAPE FIX ANGLES BENDING 16

18 A1- Processing Methods

19 A1- Routing & Folding 18

20 Typical External Wall Installation Detail Wet Sealant Joint Method - Mechanical Fix Silicon Caulking ALCADEX A1 SHEET ALCADEX A1 SHEET Aluminium Z Angle (Large) Aluminium Z Angle (Small) For further details please refer to Alcadex Installation Guide

21 Production Process 20

22 Fabrication Curved/Rolled Alcadex Machining Shapes Colour Matching Solutions Custom Fixing Solutions Pre-fabricated Solutions Perforated Alcadex - unlimited design Picture perforation Standard pattern perforation Custom hole punch solutions Pre-fabricated perforated solutions

23 Project Enquiries: VIC, SA, QLD and TAS (NZ) Project Enquiries: NSW, ACT, NT and WA (NZ) Western Highway Deer Park VIC 3023 Phone: Unit 31 / 5-7 Inglewood Place Baulkham Hills NSW 2153 Phone: CSP and SGI can provide assistance with general & technical enquiries We can provide architectural solutions for all external facade requirements Custom colour and fixing system samples for architectural sample boards Mock up samples can be manufactured for architect approval

24 Australian & New Zealand Distributors: Project Enquiries: VIC, SA, QLD & TAS (New Zealand) Western Highway Deer Park VIC 3023 Phone: Project Enquiries: NSW, ACT, NT & WA (New Zealand) Unit 31 / 5-7 Inglewood Place Baulkham Hills NSW 2153 Phone: