Insulated Conductor Rails/Bars English

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HRD WORK TQCSI JS-NZ ISO 900 Insulated Cnductr Rails/ars English -Ple Cntinuus Type (50/75/00/50) 4-Ple Cntinuus Type (50/75/00/50) 6-Ple Cntinuus Type (50/75) I-Single Ple Cntinuus Type (00)

1 HRD WORK TQCSI JS-NZ ISO 900 Insulated Cnductr Rails/ars English -Ple Cntinuus Type (50/75/00/50) 4-Ple Cntinuus Type (50/75/00/50) 6-Ple Cntinuus Type (50/75) I-Single Ple Cntinuus Type (00) W-Single Ple Type (0 / 50) Ideal fr all kinds f applicatins f Cranes Mnrails utmated Strage Retrieval Systems Mining Equipment musement Park Rides / Trams CUTION MKE CERTIN POWER SUPPLY IS DISCON- NECTED EFORE INSTLLING, REPIRING, OR WORKING IN THE PROXIMITY OF NY ELECTRICL SYSTEM, ONLY QULIFIED ELECTRICL PERSONNEL SHOULD INSTLL OR REPIR THESE PRODUCTS.

2 INDEX INDEX Safety Current Table f Cpper usbar Safety Current Table f Cnductr Wire ssembling Characteristic f Cnductr Metal Cnversin Table f Hrse Pwer P.4P.6P Insulated Cnductr Rails & Exprt Packing P.4P.6P End Tensin & Pwer In P.4P.6P Hanger Clamp P.4P.6P Insulated Cnductr Rails P.4P.6P Current Cllectr P.4P.6P Cllectr P.4P.6P Middle Pwer Feeding P.4P.6P Supprts P.4P.6P Fix Square ar P.4P.6P Insulated Cnductr Rails Outline Design P.4P.6P Insulated Cnductr Rails Supprts Design I-Type Insulated Cnductr Rails & Exprt Packing I-Type End Tensin & Pwer In I-Type Insulated Cnductr Rails I-Type Cllectr She I-Type Cllectr I-Type Middle Pwer Feeding I-Type Fixed End Insulatr I-Type Insulatr Hanger I-Type Insulated Cnductr Rails Outline Design I-Type Insulated Cnductr Rails Supprts Design W-Type Insulated Cnductr Rails & Exprt Packing W-Type Insulated Cnductr Rails W-Type Hanger Clamp W-Type Rails Cnnectr W-Type Pwer Feed W-Type End Cap W-Type nchr Clamp W-Type Cllectr She W-Type Cllectr W-Type Insulated Cnductr Rails Outline Design W-Type Insulated Cnductr Rails Supprts Design

3 Safety Current Table f Cpper usbar Safety Current Table f Cnductr Wire ssembling Material Cpper usbar Cpper ars Cpper Tubes Spec. mm 5x 0x 0x 0x5 5x 5x5 0x 0x5 0x5 40x5 40x5 40x0 40x0 50x5 50x5 50x0 50x0 60x5 60x8 60x0 60x0 60x0 80x0 80x0 80x0 80x0 00x0 00x0 00x0 00x0 0x0 0x0 0x0 0x /4 0/5 Cnductr N. f Cnductr Wire per Phase Dimensin mm kg / m llwable Current D.C C Categry f Cnductr Wire Single Wire Strand Wire Cpper Cnductr Wire Dimensin mm N. f Wire / Diameter mm /0.6 7/0.8 7/.0 7/. 7/.6 7/.0 7/. 7/.6 9/.8 9/.0 9/. 9/.6 9/.9 7/. 7/.6 6/. 6/.6 6/.9 6/. 60C Insulatr C Insulatr C Insulatr mpere Capacity () C Insulatr ,080 It culd affect the cnductr wire safety current if the ambient temperature is ver 5C Characteristic f Cnductr Metal Name Silver Cpper Gld luminum Sdium Tungsten Mlybdenum Zinc Nickel Irn Platinum Tin Lead Mercury Density Melting Tensile Resistance Symbl (g/cm) Pint Strength Rate 0C (C) (Mpa) ( mm/m) g Cu u l Na W M Zn Ni Fe Pt Sn Pb Hg C Cnductr Rate (% ICS) 0C Resistance Temperature Cefficient - - (X0 C ) 0C Cnversin Table f Hrse Pwer H.P. 0V 460V 575V / /4 -/ 5 7-/ Full Lad Current Table f Phase lternating Current (.C.) T select the prper current (mpere) f Insulated Cnductr Rails and Current Cllectr, please check the steps belw :. Calculate the ttal mtr's Hrse Pwer (H.P.) required. (ex. 0 H.P.). Make sure the rated vltage (.C.). (ex. 0V). Check the abve Cnversin Table f Hrse Pwer t get the current. (ex. 8 mpere) HRD WORK

4 P.4P.6P Insulated Cnductr Rails P ( Ple / Phase) (P is used fr Phase R.S.T.) 4P (4 Ple / Phase) (4P is used fr Phase R.S.T & GROUND) 6P (6 Ple / Phase) (6P is used fr Phase R.S.T. & Main Mtrs) Illustratin fr P.4P.6P Standard Exprt Packing Standard Exprt Packing Type Meter/Reel P 000 Meters/Reel 4P 800 Meters/Reel 6P 600 Meters/Reel

68 C 5 4 80 90 0 50 00 00 00 Hanger Clamp 40 M0X0 Type C D H005 H05 H4005

5 End Tensin & Pwer In M0 M0 0 C 50 Type H00 H400 H600 P 4P 6P C Hanger Clamp 40 M0X0 Type C D H005 H05 H4005 H405 H6005 P (50/75/00) P (50) 4P (50/75/00) 4P (50) 6P (50/75) C D HRD WORK

Insulated Cnductr Rails Material f Cnductr : Cpper Material f Insulatr : PVC (Up t 60C) P-Cntinuus Insulated Cnductr Rails Rating Length P 55 H0-50 H0-75 H0-00 H0-50 600V 50mp 600V 75mp 600V 00mp

56.6 Current Cllectr Single Side Current Cllectr HRD WORK 95 0 95 Duble Sides Current Cllectr 90 HRD WORK HRD WORK 50 H0-0 H0-60 Rating 600V 0mp 600V 60mp 0.7 0.

6 Insulated Cnductr Rails Material f Cnductr : Cpper Material f Insulatr : PVC (Up t 60C) P-Cntinuus Insulated Cnductr Rails Rating Length P 55 H0-50 H0-75 H0-00 H V 50mp 600V 75mp 600V 00mp 600V 50mp m m m m P 4P-Cntinuus Insulated Cnductr Rails 75 Rating Length 4 H40-50 H40-75 H40-00 H V 50mp 600V 75mp 600V 00mp 600V 50mp m m m m P 6P-Cntinuus Insulated Cnductr Rails 5 Rating Length 4 H60-50 H V 50mp 600V 75mp m m.56.6 Current Cllectr Single Side Current Cllectr HRD WORK Duble Sides Current Cllectr 90 HRD WORK HRD WORK 50 H0-0 H0-60 Rating 600V 0mp 600V 60mp Duble Sides Current Cllectr is used fr the applicatin in special design f irregular r circle cnnectin at a large amunt f current flw. HRD WORK 4

095 Middle Pwer Feeding Middle Pwer Feeding is used fr cnnecting the Insulated Cnductr Rails that will be

7 Cllectr Cllectr is nly fr replacement that is a cnsuming parts f Current Cllectr H04-0 H04-60 Rating 600V 0mp 600V 60mp Middle Pwer Feeding Middle Pwer Feeding is used fr cnnecting the Insulated Cnductr Rails that will be extended r the length f the Insulated Cnductr Rails is ver 00 meters t avid vltage drpping. 6 M6X 9 7 U-Shape Cpper Cnnectr Type H05 H405 P 4P HRD WORK

Supprts 6 40 40 Type H06-S H06- P 4P / 6P 0.5 0.

8 Supprts Type H06-S H06- P 4P / 6P Fix Square ar H07 Fix Square ar is used fr P, 4P & 6P Insulated Cnductr Rails System. HI07 Fix Square ar is used fr I-Type & W-Type Insulated Cnductr Rails System H07 HI HRD WORK 6

9 P. 4P. 6P Insulated Cnductr Rails Outline Design 50mp Insulated Cnductr Rails is applied in a small type cranes (~ tns). 50mp Insulated Cnductr Rails is applied in a multiple type cranes (5~0 tns). Supprts H D R W OR Hanger Clamp K 4 Middle Pwer Feeding Insulated Cnductr Rails Fix Square bar Current Cllectr End Tensin Pwer In Side Installatin Vertical Installatin Hanger Clamp 00~00 M0X0 Insulated Cnductr Rails 95 ±0 07 ±0 Fix Square ar Hanger Clamp Insulated Cnductr Rails M0X0 Fix Square ar 95 ±0 07 ±0 7 HRD WORK

Supprts Design End Tensin Supprt 0.5m.5~m.5~m 0.5m End Tensin Supprt 0 Hanger Supprt 0 The Side Installatin is necessary if the P.4P.6P Insulated Cnductr Rails is munted at a radian.

6P Insulated Cnductr Rails have t be installed 5mm higher than the Hanger Clamp t avid water flwing dwn t make shrt circuit. The weathered prtectin is required if P.4P.

Hw t install End Tensin & Pwer In Screw lt M5X8L End Tensin & Pwer In Screw lt M6X8L D Installatin Directin Insulated Cnductr Rails Supprts and Hanger Clamp HRD W OR K H40 0 Insulated Cnductr Rails 0.

Installatin Prcedures :. Insert Insulated Cnductr Rails t the bttm f End Tensin & Pwer In.. Use Screw lt M5X8L prvided t fix Insulated Cnductr Rails.

10 Supprts Design End Tensin Supprt 0.5m.5~m.5~m 0.5m End Tensin Supprt 0 Hanger Supprt 0 The Side Installatin is necessary if the P.4P.6P Insulated Cnductr Rails is munted at a radian. T install a Hanger Clamp in each 0.5 meter frm the start pint f the radian. The End Tensin & Pwer In f P.4P.6P Insulated Cnductr Rails have t be installed 5mm higher than the Hanger Clamp t avid water flwing dwn t make shrt circuit. The weathered prtectin is required if P.4P.6P Insulated Cnductr Rails is applied in utdrs. Hw t install End Tensin & Pwer In Screw lt M5X8L End Tensin & Pwer In Screw lt M6X8L D Installatin Directin Insulated Cnductr Rails Supprts and Hanger Clamp HRD W OR K H40 0 Insulated Cnductr Rails 0.5 m.5~ m Cver Cpper Cntact fr Pwer In Fix End Tensin & Pwer In at ne side first, then pull Insulated Cnductr Rails straight and fix it with the ther End Tensin & Pwer In at the ther side. Installatin Prcedures :. Insert Insulated Cnductr Rails t the bttm f End Tensin & Pwer In.. Use Screw lt M5X8L prvided t fix Insulated Cnductr Rails.. Cnnect Pwer Supply wire terminal with Cpper Cntact by Screw lt M6X8L, then place the Cver t cmplete the installatin prcedures. C 50~ m 50 ~ 0 0 Enfrced Supprt End Tensin Supprt Supprts fr Hanger Clamp Fr Hanger Clamp Center t Center Distance f End Tensin & Pwer In P 90 4P 0 6P 50 Hw t Install Hanger Clamp C Hanger Clamp Insulated Cnductr Rails Hanger Clamp Insulated Cnductr Rails Fix Hanger Clamp n Supprts by Washer and Nut. Push upward and munt Insulated Cnductr Rails n Hanger Clamp. Slightly pry up Insulated Cnductr Rails at bth sides frm Hanger Clamp by a flat screwdriver if necessary. HRD WORK 8

Hw t install Fix Square ar and Current Cllectr YES NO YES HRD WORK 95 0 95 mm mm NO Fix Square ar shall be installed in the

. Fix Square ar shall be installed in parallel with Insulated Cnductr Rails.

Cranes Cnstructin Fix Square ar NO HR DWO RK The mst prper distance between Insulated Cnductr Rails and Fix Square ar is 95mm.

Cpper Cnductr M6 Wrench fr M6 Inner Hexagn screw blt (nt included) Cut ff insulated plastic PVC material at 5mm frm the end f

11 Hw t install Fix Square ar and Current Cllectr YES NO YES HRD WORK mm mm NO Fix Square ar shall be installed in the center. C HRD WORK 06. Munt Fix Square ar n Cranes Cnstructin by welding r screw blt.. Fix Square ar shall be installed in parallel with Insulated Cnductr Rails.. Cut the length f Fix Square ar if it is t lng t use. Cranes Cnstructin Fix Square ar NO HR DWO RK The mst prper distance between Insulated Cnductr Rails and Fix Square ar is 95mm Hw t install Middle Pwer Feeding C m 5 / m 90 Tp Side ttm 90 Pwer Supply Wire Terminal U-shape Cpper Cnnectr Cnductr Cpper Cnductr M6 Wrench fr M6 Inner Hexagn screw blt (nt included) Cut ff insulated plastic PVC material at 5mm frm the end f Insulated Cnductr Rails. end upward cpper cnductr material at a 90 vertical angle. Insert bth sides f 90 vertical angle Cpper Cnductr int Middle Pwer Feeding and cnnect bth sides f 90 vertical angle Cpper Cnductr by screwing up M6 Inner Hexagn screw blt n U-shape Cpper Cnnectr. 9 HRD WORK

I-Type Insulated Cnductr Rails I-Type Insulated Cnductr Rails 00 Varius f pplicatin in Installatin frame fr I-Type Insulated Cnductr Rails illustrated

12 I-Type Insulated Cnductr Rails I-Type Insulated Cnductr Rails 00 Varius f pplicatin in Installatin frame fr I-Type Insulated Cnductr Rails illustrated belw: S type Line Case rund type Curve Case Illustratin fr I-Type Standard Exprt Packing Standard Exprt Packing Type Meter/Reel I -Type 000~000 Meters/Reel 0

I-Type End Tensin & Pwer In I-Type Hanger

13 I-Type End Tensin & Pwer In I-Type Hanger Clamp M0X HI HI0 0. I-Type Insulated Cnductr Rails I-Type Cllectr She Material f Cnductr : Cpper Material f Insulatr : PVC (Up t 60C) HRD WORK Rating Length Rating HI V 00mp m 0.55 HI0-00 HI V 00mp 600V 00mp HRD WORK

I-Type Cllectr I-Type Middle Pwer Feeding I-Type Cllectr is nly fr replacement that is a cnsuming parts f I-Type Cllectr She.

Cnductr Rails is ver 00 meters t avid vltage drpping. 9 0 5 C 56.5 8 80 0 Rating C HI04-00 HI04-00 600V 00mp 600V 00mp 0. 0.5 5 7 85 98 7 4 HI05 0.

the length f I-Type Insulated Cnductr Rails is installed less than 0 meters, in rder t save the material cst if necessary.

14 I-Type Cllectr I-Type Middle Pwer Feeding I-Type Cllectr is nly fr replacement that is a cnsuming parts f I-Type Cllectr She. I-Type Middle Pwer Feeding is used fr cnnecting I-Type Insulated Cnductr Rails that will be extended r the length f I-Type Insulated Cnductr Rails is ver 00 meters t avid vltage drpping C Rating C HI04-00 HI V 00mp 600V 00mp HI I-Type Fixed End Insulatr I-Type Insulatr Hanger Use I-Type Fixed End Insulatr instead f I-Type End Tensin & Pwer In at ne end if the length f I-Type Insulated Cnductr Rails is installed less than 0 meters, in rder t save the material cst if necessary. 0 I-Type Insulatr Hanger is an ptin fr installatin utdrs and in dusty places Pin 5X HI HI HRD WORK

15 I-Type Insulated Cnductr Rails Outline Design I-Type Supprts I-Type Middle Pwer Feeding 4 HRD WORK I-Type Insulated Cnductr Rails I-Type Fix Square bar I-Type Cllectr She R S T Grund I-Type End Tensin & Pwer In Side Installatin Vertical Installatin I-Type Fix Square ar I-Type Insulated Cnductr Rails I-Type Fix Square ar I-Type Insulated Cnductr Rails 5 mm 5mm Minimum 75mm 95mm standard 00mm 0mm HRD WORK

Supprts Design Installatin Design fr I-Type Insulated Cnductr Rails in 0 meters 0.5m 0.

Insulated Cnductr Rails abve 0 meters 0.5m 0.

I-Type Fixed End Insulatr h Supprts culd be made by U-shape irn. 0.

Tensin & Pwer In I-Type Fixed End Insulatr Curve Case belw 6m 0.5 m 0.5 m l l l l 0.

16 Supprts Design Installatin Design fr I-Type Insulated Cnductr Rails in 0 meters 0.5m 0.5m I-Type End Tensin & Pwer In MIO M0X50 I-Type Fixed End Insulatr 0m Installatin Design fr I-Type Insulated Cnductr Rails abve 0 meters 0.5m 0.5m The ttal length f I-Type Insulated Cnductr Rails The distance between bth ends Line Case Supprts fr I-Type Fixed End Insulatr h Supprts culd be made by U-shape irn. 0.5m m h=0 / m belw m belw m belw m l l l Supprts fr I-Type End Tensin & Pwer In Supprts fr I-Type End Tensin & Pwer In I-Type Fixed End Insulatr Curve Case belw 6m 0.5 m 0.5 m l l l l 0.5 m I-Type Middle Pwer Feeding Supprts fr I-Type End Tensin & Pwer In belw 6m l Supprts fr ngle Irn fr Supprts fr Supprts fr I-Type End Tensin Supprt belw 6m l h h m h =0 / m m h=9 / m Supprts fr I-Type End Tensin Supprt Supprts fr I-Type Insulatr Hanger HRD WORK 4

belw m 0.5 m Supprts fr I-Type Middle Pwer Feeding S type Supprts fr 0.

17 rund type 0.5 m belw m belw m belw m I-Type Middle Pwer Feeding Supprts fr Supprts fr Supprts fr belw m belw m less than 50m belw m 0.5 m Supprts fr I-Type Middle Pwer Feeding S type Supprts fr 0.5 m belw m belw m Insulated Cnductr Rails Pwer feed I-Type End Tensin & Pwer In Supprts fr I-Type End Tensin & Pwer In I-Type Hanger Clamp Supprts fr I-Type Hanger Clamp 0.5 m Supprts fr I-Type End Tensin & Pwer In Supprts fr I-Type End Tensin & Pwer In 5 HRD WORK

Hw t install I-Type End Tensin & Pwer In I-Type End Tensin & Pwer In I-Type End Tensin & Pwer In mm 90 Washer with a square hle

Cut ff insulated plastic PVC material at 90mm frm the end f I-Type Insulated Cnductr Rails.

material and tuch with Terminal Plate.. Place Cver n and cmplete.

Use I-Type Fixed End Insulatr instead f I-Type End Tensin & Pwer In if the ttal length f I-Type Insulated Cnductr Rails is

I-Type Fixed End Insulatr Pin 5X0 Supprts I-Type Fixed End Insulatr m / m Drill a hle 5 at mm frm the end f I-Type Insulated

18 Hw t install I-Type End Tensin & Pwer In I-Type End Tensin & Pwer In I-Type End Tensin & Pwer In mm 90 Washer with a square hle Terminal Plate Screw lt M8X5 Terminal Terminal Plate Cver. Cut ff insulated plastic PVC material at 90mm frm the end f I-Type Insulated Cnductr Rails.. Put Washer and Terminal Plate int Cpper Cnductr material f I-Type Insulated Cnductr Rails, then bend backward Cpper Cnductr material and tuch with Terminal Plate.. Place Cver n and cmplete.. Cnnect Pwer Cable Wire with Terminal Plate and then place Cver n I-Type Insulated Cnductr Rails. Use I-Type Fixed End Insulatr instead f I-Type End Tensin & Pwer In if the ttal length f I-Type Insulated Cnductr Rails is installed in 0 meters. I-Type Fixed End Insulatr Pin 5X0 Supprts I-Type Fixed End Insulatr m / m Drill a hle 5 at mm frm the end f I-Type Insulated Cnductr Rails fr inserting Pin 5x0. Hw t install C Press Inward Metal Clip Plastic Clip Metal Clip Plastic Clip Push Upward Press Inward Press Inward Press Inward Pull Dwnward Pull Dwnward. Take ut Plastic Clip frm Metal Clip first.. Munt Plastic Clip n I-Type Insulated Cnductr Rails. Use tl t clip inward Plastic Clip and pull and then install it tgether n Metal Clip. I-Type Insulated Cnductr Rails ut tgether if necessary. HRD WORK 6

Hw t install I-Type Fix Square ar and I-Type Insulated Cnductr Rails.

I-Type Fix Square ar shall be installed in parallel with I-Type Insulated Cnductr Rails.. Cut the length f I-Type Fix Square ar if it is t lng t use.

. If I-Type Insulated Cnductr Rails still incline after installatin, then it is required t adjust frcedly. Incline ver O 0 4 Hw t install I-Type Middle Pwer Feeding.

19 Hw t install I-Type Fix Square ar and I-Type Insulated Cnductr Rails. I-Type Cllectr She 95 0 YES HRD WORK Cranes Cnstructin I-Type Fix Square ar 5Hx5Wx00L 95 0 M5/6 NO NO Fix it by welding r screw blt. 06 HRDWORK 84 HR D WORK. I-Type Fix Square ar shall be installed in parallel with I-Type Insulated Cnductr Rails.. Cut the length f I-Type Fix Square ar if it is t lng t use. Cautin: YES NO I-Type Insulated Cnductr Rails in vertical and parallel. O 0 O. It is nt allwed t incline ver 0 when install I-Type Insulated Cnductr Rails.. If I-Type Insulated Cnductr Rails still incline after installatin, then it is required t adjust frcedly. Incline ver O 0 4 Hw t install I-Type Middle Pwer Feeding. Cpper Plate Flute Terminal Plate Pwer Cable Wire Terminal Wrench fr M6 Inner Hexagn screw blt (nt included) I-Type Insulated Cnductr Rails. Cut ff 80mm lng f insulated material PVC in the middle f I-Type Insulated Cnductr Rails fr supplying pwer.. Cntact Cpper Cnductr f I-Type Insulated Cnductr Rails by tw piece f Cpper Plate and fix it by M6 inner hexagn screw blt.. Drill tw hles 5mm thrugh bth Cpper Plate and Cpper cnductr f I-Type Insulated Cnductr Rails at the bttm and insert pins t cnnect and fix them.. Cnnect Pwer cable wire and screw up Cver. 7 HRD WORK

20 Specialist in Safe/Reliable Pwer and Data Transfer Systems fr Mving Equipment Insulated Cnductr Rails Spring Cable Reels Flat Cable Festn Systems Heavy Duty Multiple Cnnectr Push uttn Pendant Energy Chain Systems gent : 006 / 05 / 600