Storquip Pro-Lok. A world of quality storage products

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1 Storquip Pro-Lok A world of quality storage products

2 Look for the authentic symbol Pro-Lok is compliant with IFHS 2 w w w. s t o r q u i p. c o m. a u s a l e s t o r q u i p. c o m. a u

3 PRO- LOK the revolutionary new storage system n Hygienic n Good looking & built tough n Compliant with strict Australian food hygiene regulations n Easy modular assembly. Simple clip together. No nuts or bolts n Easy to clean n No rust - guaranteed Developed and constructed from materials to withstand demanding food hygiene and healthcare conditions, the Pro-Lok range is Australia s No. 1 shelving system both in functionality and good looks. At home in environments that demand hygiene and sterility, the Pro-Lok range is a superior and revolutionary shelving system. Pro-Lok is constructed from materials that are impervious to mould and bacteria based fungus. The uprights and horizontal rails incorporate a solid steel core for maximum durability and strength, incased in an easy-to-clean tough polypropylene exterior. Designed as bolt and nut free and completely weld-less, the Pro-Lok range is easy to assemble and install. Fully modular, the Pro-Lok range is configured using only four clip-together parts which come in a variety of sizes for maximum dimensional flexibility. The Pro-Lok units also come complete with adjustable feet to compensate for any irregularities in the floor surface. Seamless and bug-trap free, the Pro-Lok range is an ultimate solution to the demands of an HACCP compliant kitchen. The Pro-Lok range is ideal in wet and dry areas and also in healthcare where sterility and compliance is paramount. Able to withstand temperatures as low as -40 o C the Pro-Lok range is well suited for walk-in type cool-rooms, freezers and blast freezing areas. Suitable for: n MARINE n HOSPITALIT Y n HEALTHCARE AND LABORATORY n Pro-Lok is constructed from recyclable polypropylene. Properties are: TOUGHNESS STRENGTH RESISTANCE TO HEAT, GREASE, OIL & CHEMICALS. Also a barrier to moisture, with a density of g/cc. 3

4 EASY TO CLEAN Easy to clean at home in sanitary storage areas The polypropylene skin gives a smooth easy wipe down surface. Because of the polypropylene encased steel core, the Pro-Lok system is impervious to bacteria. Dirt, liquids and acidic juices cannot get caught in joints and seams. Each Pro-Lok component is dishwasher safe. Hygienic storage areas are complemented when incorporating the easy cleaning properties that Pro-Lok provides. With Pro-Lok HACCP compliant operations and sterile environments are easier to gain and maintain. The Pro-Lok shelf inserts are moulded with a material that has an antimicrobial additive that inhibits the growth of mould and bacteria. This greatly reduces the risk of product degeneration. No Rust. GUARANT Good looking & built tough Tough Polypropylene Solid steel core strong as steel Upright frames and horizontal rails all incorporate a steel core. This provides maximum strength, rigidity and durability. Tapered post connectors that slide and clip into the vertical posts at the top and bottom give excellent diagonal rigidity. The posts incorporate heavy duty adjustable feet to provide stability and allow for levelling of units in all applications. The unique upright post design allows for extension bays that simply clip in and add on to initial bays. Weight loadings are as follows; LENGTH WEIGHT WEIGHT/4 LEVELS mm 365kgs 1460kgs mm 275kgs 1100kgs Corner Units mm 180kgs 720kgs Units mounted on Castors kgs 4 w w w. s t o r q u i p. c o m. a u s a l e s t o r q u i p. c o m. a u

5 Easy modular assembly.. No nuts and bolts The modular design of Pro-Lok provides flexibility in configurations to suit any area. Pro-Lok is available in 2 heights, 4 depths and 6 lengths. This allows for a huge variety of configurations that will suit any situation. Shelf levels can be adjusted vertically in 100mm increments. This can be done at any time and doesn t affect any other levels or involve full re-assembly. Pro-Lok units can be configured at 90 to each other, incorporating the unique bridge clips. Sizes are: Height Depth Length mm 910mm mm 1060mm 530mm 1220mm 610mm 1370mm 1525mm 1825mm EED Shelves can be adjusted in 100mm increments, without disassembling the unit. Traverses slide easily down onto the dovetail. RUST FREE For use in wet, dry and sterile/hygienic areas The Pro-Lok range incorporates a Polypropylene coated steel core. This coating fully encapsulates the steel core which is seamless. As there are no joins or crevices, the Pro-Lok system is rust free. Ideal in environments that are highly corrosive i.e.; Marine. Suitable in blast freezer conditions, down to minus 40 c and damp and wet environments. A must for areas that are required to operate within an HACCP & IFHS compliant enterprise. 5

6 Pro-Lok Components & configurations Hygienic & sterile storage range Pro-Lok has four key components. These components are available in a variety of sizes to give flexibility in configuring customised layouts to suit any application. The key components are supplied as: STATIC UNITS A. POST SETS which include 2 posts and a set of one top and one bottom post connector. B. SHELF SETS which include 2 rails and a combination of shelf panels to fit the length of the rails. MOBILE UNITS A. POST SETS which include 2 posts for mobile units and post connectors. B. SHELF SETS which include 2 rails and shelf panels to fit the length of the rails. C. Castors are heavy duty. POST SET - 2 posts and a set of top & 1 bottom post connector POST SET Posts have a steel core with a polypropylene exterior to provide strength and durability. Posts define the height of the shelving unit and are measured with the levelling foot fully engaged. Rails snap into the moulded-in dovetails on the posts. Shelves sit 100mm apart between each dovetail. Mobile Pro-Lok units are built using posts with the correct fittings for castor installation. POST CONNECTORS Post connectors hold two posts together to determine the width of the unit. Post connectors are made of polypropylene. Post connectors provide excellent diagonal rigidity shelf sets - 2 rails and shelf panels to fit the length of the rails Traverses The rails have a steel core with a polypropylene exterior to provide strength and durability. The rails snap into the dovetails on the posts. Shelf panels are placed on the rails. A pair of rails are required to build a shelf. The rails define the length of the unit. SHELF PANELS Shelf panels are made in polypropylene and are available in either perforated or solid. 6 w w w. s t o r q u i p. c o m. a u s a l e s t o r q u i p. c o m. a u

7 Corner BRIDGE CONNECTORS Bridge connectors go between a static unit and a second unit in a 90 o angle or between two units to form a U shape. A set of corner connectors are needed for each shelf. When using bridge connectors, weight bearing capacity will reduce to 180kg per shelf. Bridge connectors are recommended for use on rails equal to, or shorter than 1220mm castors Castors are available for mobile or high density Skytrack units. Castors screw into the upright posts and are available in either braked wheel or not. shelf configurations maximise space in your work environment Starter Unit Add-on Unit Static Units Bridging shelf Add-on Units U-SHAPED UNITS MOBILE Units There are many size options to suit your storage requirements. Easy to assemble rails and shelves can be configured to suit whatever space is available. Shelves can be adjusted in 100mm increments without disassembling the unit. Units can be easily connected at right-angles to each other using bridging connectors. These can be used to form U-shaped units as in the middle picture above. When adding on to a starter unit the rails on the first and second unit share the middle post. As a result only two additional posts, instead of four, are required (see left hand pic above). This simplifies assembly and reduces cost without compromising the strength of the unit. A set of bridge connectors are used to form a corner unit or to allow the use of bridge connectors to make up the U-shaped unit. Bridge connectors easily snap into the rails of the first unit. The bridge connectors snap into the dovetail mouldings on the rails of the shelves to be connected CORNER UNITS 7

8 Pro-Lok footprints & dimensions STARTER UNIT overall length overall width ADD-ON UNIT Shared post between starter unit and add-on unit overall length overall lengthof starter + add-on hygienic & sterile storage range The following layouts will assist in developing a footprint for your storage area requirements. Pro-Lok rail measurements are based on outside or overall unit length measurement which includes the posts. The overall length varies slightly when using a starter unit, add-on unit, full bridge unit or corner unit. UNIT starter UNIT OVERALL LENGTH ADD-ON UNIT OVERALL LENGTH starter & ADD-ON OVERALL LENGTH 910mm 910mm 870mm 1780mm 1060mm 1060mm 1015mm 2085mm 1220mm 1220mm 1175mm 2395mm 1370mm 1370mm 1320mm 2700mm 1530mm 1530mm 1480mm 3010mm 1830mm 1830mm 1790mm 3620mm corner bridge unit (half bridge) Using one set overall length of corner bridges per shelf overall width UNIT OVERALL LENGTH half bridge OVERALL LENGTH full bridge OVERALL LENGTH 910mm 890mm 865mm 1060mm 1035mm 1010mm 1220mm 1195mm 1170mm 1370mm 1340mm 1315mm 1530mm 1500mm 1475mm 1825mm 1800mm 1775mm corner connection overall depth Full bridge unit Using two sets of corner connectors on each side of the shelf overall length overall depth shelf spacing Dovetails are spaced every 100mm POST HEIGHT DOVETAIL INCREMENT NUMBER OF POSITIONS PER POST 1800mm 100mm mm 100mm 19 Mobile 1930mm 100mm mm 100mm 16 8 w w w. s t o r q u i p. c o m. a u s a l e s t o r q u i p. c o m. a u

9 Pro-Lok EASY ASSEMBLY JUST FOLLOW THE FOUR EASY STEPS BELOW According to the direction arrow, connect two posts using a set of post connectors. (A set includes top and bottom post connectors). Repeat for second side of unit. 1 Centre the dovetail mouldings on the rails with those on the posts. Slide smoothly into position. 2 3 Add an additional unit by connecting two more posts and setting rails into the dovetails on the posts. The rails on the first and second unit share the middle post. Place shelf plates on the rails to complete the second unit. Add an additional unit on a 90o angle using a set of bridge connectors. Place the shelf plates on the rails. Place the smaller of the plates to the left hand side first, then add the second shelf to complete the remaining distance. Following this pattern add more rails and shelves until the unit is complete. 4 9

10 PRODUCT CODES 355 DEEP 450 DEEP 530 DEEP 610 DEEP LENGTH STARTER BAY EXTN. BAY STARTER BAY EXTN. BAY STARTER BAY EXTN. BAY STARTER BAY EXTN. BAY 910 PL6A094 PL6A094E PL6C094 PL6C094E PL6E094 PL6E094E PL6D094 PL6D094E 1060 PL6A104 PL6A104E PL6C104 PL6C104E PL6E104 PL6E104E PL6D104 PL6D104E 1800H x 4 TIER 1220 PL6A124 PL6A124E PL6C124 PL6C124E PL6E124 PL6E124E PL6D124 PL6D124E 1370 PL6A134 PL6A134E PL6C134 PL6C134E PL6E134 PL6E134E PL6D134 PL6D134E 1525 PL6A154 PL6A154E PL6C154 PL6C154E PL6E154 PL6E154E PL6D154 PL6D154E 1825 PL6A184 PL6A184E PL6C184 PL6C184E PL6E184 PL6E184E PL6D184 PL6D184E 910 PL7A095 PL7A095E PL7C095 PL7C095E PL7E095 PL7E095E PL7D095 PL7D095E 1060 PL7A105 PL7A105E PL7C105 PL7C105E PL7E105 PL7E105E PL7D105 PL7D105E 2000H x 5 TIER 1220 PL7A125 PL7A125E PL7C125 PL7C125E PL7E125 PL7E125E PL7D125 PL7D125E 1370 PL7A135 PL7A135E PL7C135 PL7C135E PL7E135 P L7E135E PL7D135 PL7D135E 1525 PL7A155 PL7A155E PL7C155 PL7C155E PL7E155 PL7E155E PL7D155 PL7D155E 1825 PL7A185 PL7A185E PL7C185 PL7C185E PL7E185 PL7E185E PL7D185 PL7D185E 910 CPL0A091 CPL0C091 CPL0E091 CPL0D CPL0A101 CPL0C101 CPL0E101 CPL0D101 EXTRA TIERS 1220 CPL0A121 CPL0C121 CPL0E121 CPL0D CPL0A131 CPL0C131 CPL0E131 CPL0D CPL0A151 CPL0C151 CPL0E151 CPL0D CPL0A181 CPL0C181 CPL0C181 CPL0D181 BRIDGING MODULES ARE THE SAME PRICE AS THE EXTENSION BAYS 10 w w w. s t o r q u i p. c o m. a u s a l e s t o r q u i p. c o m. a u


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