SUSTAINABLE PRODUCT GUIDE

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1 VISIT US ONLINE TAKE A FREE COPY Sustainable and practical products for the construction industry Elementix eco-freedom SUDS BrickShield CoolVault Ecoterre Bat Boxes Swift Box SUSTAINABLE PRODUCT GUIDE Beat the Elements with BrickShield SUDS not FLOODS Paving Solutions Reach New Heights CoolVault eco -freedom 94% recycled material BES 6001 across the board Join the Ibstock Group at Build in a Bat Box

2 Sustainable Product Guide IBSTOCK IS PLEASED TO OFFER A RANGE OF CLAY PRODUCTS WITH GREAT SUSTAINABILITY CREDENTIALS. Sustainable Product Guide Ibstock is the UK s largest brickmaker with a product range in excess of 400 bricks. Our bricks are made from readily available and abundant materials such as clays and sands. On average they have a recycled content in excess of 12%. With a useful life that exceeds 150 years, a manufacturing process that incorporates the use of recycled materials and a low carbon footprint of just 28kg per m², brick is a sustainable building material. Rome wasn t built in a day Bricks have been used in the construction of buildings since Roman times and with many of these buildings still standing today it is a testament to the durability of brick. The brick industry has been at the forefront of responsible manufacturing with key performance indicators ensuring that manufacturers are meeting sustainability targets. All 20 of our brick factories have achieved BES 6001 for responsible sourcing and we were the first brickmaker to achieve the environmental management standard ISO across all of our sites. Brick is strategically important to the UK economy with over 84% of houses built using brick. Every 1 invested in construction generates 2.84 in economic activity with 92p of every 1 spent on construction retained in the UK. (Source: LEK Consulting for UK Construction Group) 93% OF PEOPLE WANT TO LIVE IN A BRICK HOUSE (Source: CBA/MMA 2010 survey). 2

3 Why Choose Brick? Advantages of Brick Acts as an acoustic barrier and offers excellent fire resistance. Aesthetics With 20 factories our bricks are made locally allowing us to offer bricks that match existing architecture. Eco-points External wall systems using brick are rated as A+ in the BRE s Green Guide. The use of SUDS pavers can help achieve a Level 4 under the Code for Sustainable Homes. An extra eco point can be claimed when using Ibstock bricks because of our very good rating under BES 6001 for responsible sourcing. Ease of Installation Bricks can be laid quickly and easily by a qualified bricklayer. Ibstock also offers arches and chimneys to save valuable time on site. Thermal Mass Bricks can contribute to the thermal mass of a building. Well insulated brick buildings have a low thermal transmittance therefore heat passes slowly through a brick clad wall, resulting in a longer time to heat up and cool down which reduces the overall heating and cooling requirements. Durability Brick will typically last in excess of 150 years with little or no maintenance. Cost Bricks are more cost effective than other cladding materials including timber or render. Design Flexibility Available in a variety of textures, Fewer sizes and finishes, Ibstock bricks can either complement existing brickwork or act as a statement Vehicle feature. Emissions Our bricks travel on average 62 radial miles, much less than many other materials that have to be imported. Sustainable Product Guide Better than the industry average (Source: BDA and Ibstock estimates) % of recycled water used in production process Average delivery miles Factories certified to BS EN ISO (environmental management) Industry 37.4% 80 85% Ibstock 40% % Factories certified to BES 6001 (responsible sourcing) 73% 100% 3

4 Elementix eco-freedom Innovative rainscreen cladding MADE FROM 94% RECYCLED MATERIAL. BRE s Green Guide Rating - A+. Elementix Elementix eco-freedom is an innovative clay rainscreen cladding system developed to offer an unrivalled choice in façade finishes. Precise durable ceramic tiles made from 94% recycled material Tested to the CWCT standard (Centre for Windows and Cladding Technology) Components are UK made for ready availability Removes design constraints of standard panel formats as sizes can be specified to suit the building eco -freedom Available in 7 standard colours (Other colours available on request) Silver 5553 Slate 5555 Natural Mocha 5550 Grey 5554 Natural Blue 5556 Orange 5551 Cream 5552 Maximum Size Total System Weight Tile Weight (900mm x 600mm Tile) Durability Transverse Strength (Impact Resistance) Water Absorption 900mm x 600mm 45Kg/m 2 20Kg Frost Resistant E to BS 8200 < 3% 4

5 SUDS - permeable paving (Sustainable Urban Drainage Systems) Since October 2008, the use of SUDS surface finishes has been a legal requirement for many driveways joining the public highway. Therefore in these situations, any new surface should incorporate a water permeable layer to minimise excess run-off during heavy rain. To fit impermeable surfaces above 5m 2 requires the submission of a planning application, a fee and associated delays. THE CODE FOR SUSTAINABLE HOMES. THE USE OF SUDS CAN HELP YOU REACH LEVEL 4 The only clay stock pavers that are SUDS compliant. SUDS Laybrook SUDS Multi Stock Paver 0726 Specification of SUDS pavers as part of a sustainable surface water drainage system will help to meet the mandatory requirements and gain credits under Category 4: Surface Water Run Off, of the Code for Sustainable Homes Concealed spacers allow the pavers to be laid in many decorative patterns without unsightly gaps Can be used with water harvesting systems The unique tapered profile joints make walking on our SUDS pavers easy Can be used anywhere around the home Ideal for paths and driveways Laybrook SUDS Red Multi Stock Paver 0727 SUDS pavers have a BRE Green Guide Rating of A+ Laybrook SUDS Flame Red Stock Paver 0773 Size (mm) Transverse Breaking Load* Typical Skid Resistance Value* Abrasion Resistance Class Freeze/thaw resistance & Class Dimensional Range Pavement Type Laybrook SUDS Flame Red Stock Paver 200 x 100 x 65 T2 U3 =>55 A1 Resistant/FP100 R1 SUDS Laybrook MN0773A Laybrook SUDS Multi Stock Paver 200 x 100 x 65 T2 U3 =>55 A1 Resistant/FP100 R1 SUDS Laybrook MN0726A Laybrook SUDS Red Multi Stock Paver 200 x 100 x 65 T2 U3 =>55 A1 Resistant/FP100 R1 SUDS Laybrook MN0727A Factory Product Code Stock Pavers shown here are suitable for domestic use only, i.e. patios, garden paths and driveways for light vehicles only. For basic guidance on laying clay pavers, please refer to the Ibstock website. *Tested in accordance with BS EN 1344:

6 BrickShield Visual and thermal transformation A SOLUTION TO HELP BEAT THE ELEMENTS. The insulated, solid wall cladding system with a real brick finish. - external wall insulation 6BrickShield BrickShield is the result of innovative research between two trusted names - Ibstock and Rockwool. Aimed at any customer with a solid wall property, BrickShield improves the insulation performance, whilst retaining the character and appearance. It s quick to install, with minimum disruption to the household. The BrickShield system consists of a unique Rockwool insulation board that is bonded to the exterior face of a wall with BrickShield Adhesive and then mechanically fixed with thermally broken BrickShield Insulating Wall Anchors. The wall is then finished with BrickShield Natural Clay Brick Slips from Ibstock, site bonded to the insulation with BrickShield Adhesive and joints pointed with BrickShield BrickPoint for a traditional brick appearance. Recommended by the Energy Saving Trust. Brickshield helps homeowners reduce their CO 2 emissions and assists in achieving a higher Energy Performance Certificate (EPC) Long life performance and durability Exterior applied insulation to upgrade walls High thermal efficiency passing on cost savings to the end user Manufactured in the UK The only External Wall Insulation System that is non-combustable Available in a selection of brick finishes to match existing buildings and aid the planning process 25 year warranty Approved installer network IMPROVES U VALUE

7 CoolVault - add thermal mass where it matters For beautiful ceilings with an environmental benefit STAYS WARM LONGER COOLS DOWN SLOWER. Natural clay has great thermal mass properties. It absorbs excess heat in hot conditions and releases it gradually as temperatures fall, helping maintain a comfortable internal temperature. CoolVault Manufactured in the UK using over 90% recycled clay Adds thermal mass to even lightweight construction Suited for use with underfloor heating systems Can help reduce the amount of conventional heating or cooling that a building may require Available in natural cream or terracotta, the naturally reflective surface requires no decoration Up to 6 hours delay 30 C 15 C External temperature Day Night Day 6-8 C Impact of thermal mass NATURAL CLAY CEILING BLOCK 7

8 EcoterreTM - Earth Brick Elementix :05 Ecoterre LOW ENERGY INPUT, VERY LOW WASTE AND HIGH RECYCLABILITY. A range of unfired clay bricks suitable for most internal non load-bearing applications. Unfired brickwork can be finished with a variety of materials including clay and lime plasters, clay boards, some paints and limewashes, making it an attractive addition to any building. When incorporated into a building will help provide thermal mass and acoustic insulation, inhibit condensation and regulate the relative humidity of the atmosphere Excellent sustainability credentials including; low energy input, very low waste and high recyclability Available in two sizes with the option of a smooth finish Excellent bond properties with appropriate plaster or mortar Long life potentially centuries if the correct care is given Allows customers to improve the efficiency of their home Code Size Durability Configuration Compressive Strength Dry Weight Density Earth Brick - Standard EB mm x 105mm x 67mm F0 Vertically perforated 3.8 N/mm Kg 1940 Kg/m 3 Earth Brick - Large EC mm x 105mm x 133mm F0 Vertically perforated 2.9 N/mm Kg 1940 Kg/m 3 8

9 Eco-Habitats for Bats & Swifts Eco-habitats for bats In the UK there are 17 species of bats, all of which are protected by law. Our range of bat boxes helps to encourage safe habitats for these remarkable mammals, allowing them to live in harmony with people. C Free access Bat Box (A) Discrete single bat brick Easy to install Allows bats to create a natural home habitat within the cavity of the building Enclosed Bat Box (B and C) Designed specifically for the pipistrelle bat Available in all brick types Attractive motif (option C only) Discrete home for bats Various sizes Several roosting zones are created inside the box Bats are contained within the bat box itself Maintenance free with entrance at the base Ideal for new build & conservation work Eco-habitats for swifts Swifts come to the UK for just a few months each summer from Central and Southern Africa. Despite legal protection their numbers are declining. Since Roman times they have made their homes in traditional man-made buildings. However they find it increasingly difficult to find nest sites in modern or refurbished buildings due to the effective sealing of the eaves. B Eco-habitats Designed with the needs of the swift in mind Available in smooth red & smooth blue Enclosed nesting box for location near eaves Ideal for new build and conservation work Swift Box A ENCOURAGE SAFE, MAINTENANCE FREE HABITATS. Bat Boxes Swift Box Eco Habitats for Bats - Technical Data: A 215mm x 65mm F2 S2 - Frost Resistant Low Soluble Salts Eco Habitats for Bats - Technical Data: B 215mm x 215mm or 215mm x 290mm F2 S2 - Frost Resistant Low Soluble Salts Eco Habitats for Bats - Technical Data: C 215mm x 215mm or 215mm x 290mm F2 S2 - Frost Resistant Low Soluble Salts Sizes Durability Size Total System Weight Durability 326mm x 140mm 4.5kg Frost Resistant 9

10 Sustainability Elementix Sustainability AS THE UK S LEADING MANUFACTURER OF BRICKS WE ARE VERY AWARE OF THE IMPACT OUR OPERATIONS CAN HAVE ON THE ENVIRONMENT AND COMMUNITIES IN WHICH WE OPERATE. The Environment All 20 factories hold ISO Our bricks travel an average of 62 radial miles, reducing traffic congestion and vehicle emissions Since 2007 the disposal of non-hazardous waste has reduced by 37% Each year we send for recycling 50,000 litres of spent lubricating oils, 1,300 tonnes of scrap metal and 150 tonnes of scrap pallets BES our bricks are rated very good for responsible sourcing, allowing an extra eco point to be claimed We produce an annual Environmental Report ALL 20 OF OUR FACTORIES HOLD ISO People In some rural areas we are the single largest employer 58% of our workforce has over 10 years service with the company Ibstock partners with the Ibstock Cory Environmental Trust who distribute 450,000pa to local community projects We actively encourage our suppliers to achieve industry standard ISO Environmental Management and BES 6001 Responsible Sourcing We have a strong Health and Safety ethos and have introduced a company wide Safety Begins with Me training program Ibstock continue to receive record numbers of Awards in the Ceramic Industry Pledge, demonstrating our staff and contractors commitment to safety STRONG HEALTH AND SAFETY ETHOS 10

11 Natural Resources Natural Resources All process waste up to the kiln firing stage is recycled Over 40% (26 million gallons at full output) of all process water used throughout Ibstock is recovered We restore clay extraction sites to planning requirements Climate Change We have some of the most energy efficient factories in Europe We have an established policy of investment in high efficiency/low carbon technologies 55million has been invested in energy related projects Worked out Ibstock quarry sites are used for landfill projects which produce 13.6MW of electricity (enough to power 100,000 homes) We partner in a variety of university research projects ranging from CO 2 sequestration to the development of alternative energy sources 10 YEARS AND OVER 55 MILLION INVESTED IN HIGH EFFICIENCY LOW CARBON TECHNOLOGIES. Natural Resources Generating energy from alternative sources - Landfill gas FUTURE AIMS... Continue to work with local communities Reduce the number of workplace accidents Increase the amount of recovered water we use Use our resources in the most efficient manner possible to reduce waste Reduce the amount of energy we use by improved process control Continue to investigate alternative (sustainable) forms of energy including syngas and wind power Throckley factory One of Europe s most energy efficient brickworks 11

12 August 2011 Ibstock Brick Limited Leicester Road Ibstock Leicestershire LE67 6HS t: f: e: Contact numbers To be directed to the nearest sales office call: Special shapes and brickwork components sales office: Technical & design advice helpline: Samples & literature hotline: Sustainability helpline: Ibstock s Commitment to Quality The first Quality Assurance Scheme in the industry, operating in accordance with BS EN ISO 9001 to be awarded Registered Firm Status for the design and the manufacture of bricks, pavers and special shapes. BUILDING PRODUCTS THAT WON T COST THE EARTH Ibstock s Commitment to the Environment In being the first UK brick manufacturer to achieve ISO 14001, the internationally recognised standard, for all production sites and fully embracing the Government s strategy for sustainability, Ibstock leads the way in demonstrating environmental responsibility. Ibstock Bricks commitment to responsible sourcing is demonstrated through their accreditation to BES Important advice The product photographs represent as accurately as possible, within the limitations of photography and printing, the colour of a representative sample of this range of products. However Ibstock does not warrant that all bricks produced in this range will match exactly the colours reproduced in this brochure. Although the instructions contained in this publication and any other information published by Ibstock Brick Limited are believed to be accurate at the date of publication, they are strictly for guidance only and Ibstock Brick Limited accepts no liability in relation to their use or for any losses, howsoever caused. You are responsible for taking all reasonable steps to ensure your use of the goods/products conforms to all applicable health and safety requirements from time to time. If in doubt, please consult appropriately qualified persons. All products sold by Ibstock Brick Limited are sold subject to Ibstock Brick Limited s Terms and Conditions of Sale, a copy of which is available on request. This document is printed using eco-friendly vegetable-based inks. For fast and easy access to the comprehensive range of Ibstock products and services visit Ibstock Brick Limited 2011