INSULATION MATERIALS MANUFACTURING

Transcription

1 INSULATION MATERIALS MANUFACTURING PUR/PIR Insulation Foam Board PUR/PIR PrePre-Insulated Duct Panels/Fabricated Ducts PUR/PIR FOAM FOR THERMAL INSULATION (Wall External/Internal, Roof, Cladding, Ceiling, Precast Wall, Cool Storage, Partitioning) PREPRE-INSULATED DUCTS (ISO Duct Panels, Fabricated Ducts, Duct Accessories) An ISO 9001 : 2000 Certified Company

2 About us HAPRI Insulation Materials Manufacturing is one of the Leading Thermal Insulation Company dealing in Polyurethane/Polyisocyanurate insulation, Pre-Insulated Ducts (PIR Ducts) and Accessories. We are also one of the leading exporters of thermal insulation to the Gulf region, India, Pakistan and some of the African countries. Hapri Insulation is under the license of HAPRI Werk Baustoff Gmbh (Germany). We are manufacturing rigid Polyurethane/Polyisocyanurate panels for the application of thermal insulation system. Our company was established in June 2003, to meet the requirements of the Middle East region, especially to concentrate more on the market. Since the establishment on track, HAPRI is committed to provide best quality services, providing cost effective solutions according to customers needs, providing products matching the new and dynamic infrastructure. HAPRI products are particularly tailored to meet the necessity of local and global market. Our products are approved by Civil Defense, certified by Central (Building Material Section, Municipality), Environment Friendly matching all the necessary requirement for Green Building and LEED Certification. Hapri Insulation Boards are Fire Rated and certified by Warrington Fire. HAPRI Pre-Insulated ducts are made of CFC Free Polyurethane (PUR)/Polyisocyanurate (PIR) with purely embossed aluminum of 80 micron on both sides or 80 micron on one side and 200 micron on the other side. ISO duct panels are used for air distribution in ventilation, heating and air-conditioning systems (HVAC) is available in different thickness and densities. With ISO panels, extremely high quality ducting can be achieved with the combination of aluminum and excellent insulation of PIR. What are the environmental benefits of Polyiso insulation? Polyiso insulation is an ideal choice for green building designs because it offers: Reduced fossil fuel consumption. Well-insulated buildings reduce the need for energy, thereby reducing air pollution and greenhouse gas (GHG) emissions. Highest Thermal Efficiency Polyiso is the most thermally efficient insulation available in the marketplace, as determined using Long Term Thermal Resistance (LTTR) values, a 15 year time-weighted R-value. Zero Ozone Depletion Potential Hapri Insulation Materials Manufacturing produce rigid foam board with zero ozone-depleting blowing agents. All Polyiso products are now HCFC-free and CFC-free. Zero Global Warming Potential Hapri produced rigid foam board with zero global warming potential blowing agents. This quality is critical as the impact of climate change, or global warming, is acknowledged as a worldwide environmental concern. Recycled Content Virtually all Polyiso insulation is manufactured using recycled material. The percentage of the recycled material by weight depends on the individual manufacturer and the thickness of the product. Many facers on Hapri Polyiso products contain up to 100% recycled materials. Tel: 9714 Fax: 9714 PO Box 37875,,,

3 OUR PRODUCTS -1- HAPRI PUR/PIR INSULATION FOAM BOARD (Both sides Fiber Glass HAPRI FF) TECHNICAL DETAILS Thickness: 20mm to 100mm Density: kg/m 3 (depends upon the customer s requirements) Dimension: 2000mm x 1200mm Water absorption by volume : 0.03% Thermal Conductivity (k value)=0.0227w/mk Characteristics in Fire: Class 1, Certified by Warrington Fire Approved by Civil Defense Temperature Stability: up to C in short term, constant from C until C Pressure Load/Thickness Tolerance: 0.1 N/mm 2 Oder 10t/m 2, viscous plastic and can be walked on Flexural Strength : 384kpa CFC Free Volume Weight: kg/m 3 USES: Wall Insulation for External/Internal Columns and Beams Exposed Floor/Ceiling Cold store Where there is plaster or direct paint involved Ceiling direct paint system NOTE: For more details about the application of different system, please feel free to contact our Technical Department. Tel: 9714 Fax: 9714 PO Box 37875,,,

4 HAPRI List of Test Reports and Certificates S. No. Description Test Method 1 Density BS EN 1602 : K Value ASTM C518 : 2010 Central Central Results/ Classifications 52.6kg/m³ Flexural Strength ASTM C203 : 05a Method 1 Procedure 1 Central 384kpa 4 Comprehensive Strength BS EN 826 : Dimensional Stability BS EN 1604 : 1997 Central Central 168.7kpa Comply the standard 6 Length and Width BS EN 822 : 95 7 Reaction to Fire BS EN Flame Spread BS EN ISO Squareness BS EN 824 : 1995 Central Central Central Central As per standard specification Class E (this grade DCL gives to all the successful applicants) Less than 20mm As per the standard specification 10 Fire Classification EN : 2002 Warringtonfire Class E 11 Water Vapor Transmission ASTM E Central NIL Tel: 9714 Fax: 9714 PO Box 37875,,,

5 -2- HAPRI PUR/PIR INSULATION FOAM BOARD (Both sides Aluminum Foil HAPRI AA) TECHNICAL DETAILS Thickness: 20mm to 100mm Density: kg/m 3 (depends upon customer s requirements) Dimension: 2000mm x 1200mm Water absorption by volume : 0.03% Thermal Conductivity (k value)=0.0227w/mk Characteristics in Fire: Class 1, Certified by Warrington Fire Approved by Civil Defense Temperature Stability: up to C in short term, constant from C until C Pressure Load/Thickness Tolerance: 0.1 N/mm 2 Oder 10t/m 2, viscous plastic and can be walked on Flexural Strength : 384kpa CFC Free Volume Weight: kg/m 3 USES: Roof Insulation Cladding (stone, marble, etc.) Partitions/Cavity Wall Ceiling Sandwich Panels NOTE: For more details about the application of different system, please feel free to contact our Technical Department. Tel: 9714 Fax: 9714 PO Box 37875,,,

6 TECHNICAL DETAILS for FIBER TISSUE Scraping Coating Tissue (Fiber Glass Tissue) Specification ITEM UNIT VALUE Type E Size 1.222x/R Weight g/m 2 180±5% Thickness mm 0.38 Oxygen Index Number % 28 Tensile Strength MD N/ 120 Tensile Strength CMD N/ 100 Fire Rate B2 Fiber Mesh is a woven of pure glass textile fiber highly resistance to Alkali suitable for Installation in every environment. Technical Details Weight: 180g/m2 Mesh Size: 1m x 50m Wrap: 2800N/5cm Weft: 2000N/5cm Propylene Plastic Plug will be placed in foam board after installation. Technical Details Size: 70mm, 90mm, 120mm Color: White Elongation Wrap 3.8 % Weft 3.8 % Tel: 9714 Fax: 9714 PO Box 37875,,,

7 -3- HAPRI PUR/PIR PRE-INSULATED DUCT PANELS/FABRICATED DUCTS Pre-insulated Duct Panel is manufactured of CFC free closed cell Polyisocyanurate foam sandwiched between aluminum sheets, one on each side. The panel sheet later cut, shaped, fabricated and glued into different profiles to form the final duct. The duct, is later connected to other ducts via aluminum profile / PVC flanges to complete the system. TECHNICAL DETAILS OF HAPRI PIR DUCT PANELS Aluminum Facing: Embossed, Plain Aluminum Thickness: 80/80, 80/200 Density: 48-50kg/m3 (can be adjusted according to customer s requirement) Compressive Strength: 200N / mm2 Thermal Conductivity: W /m.k Flame Retardancy: B1 Friction Coefficient: Recycling Rate: 60-80% There is no Freon in ISO Ducts. So it won't destroy aerosphere. As a result of low water absorbability of ISO Duct panel, it won't bring germ in the ducts. The panel size is 1200mm (Width) and 4000mm (Length). Length can be decided upon the customer s requirements. Tel: 9714 Fax: 9714 PO Box 37875,,,

8 HAPRI PIR Duct Accessories i - PIR DUCT PANELS FOR INTERNAL USE Density: 48-50kg/m3 Panel Dimension: 4000mm x 1200mm Thermal Conductivity: w/mk Aluminum Foil: 80 microns both sides Aluminum Finish: Embossed / Embossed ii - PIR DUCT PANELS FOR EXTERNAL USE Density: 50kg/m3±3% Panel Dimension: 4000mm x 1200mm Thermal Conductivity: w/mk Aluminum Foil: 80/200 microns Aluminum Finish: Embossed / Embossed iii - PIR DUCT PANELS FOR HOSPITAL USE Thickness: 20mm Density: 48kg/m3±3% Panel Dimension: 4000mm x 1200mm Thermal Conductivity: w/mk Aluminum Foil: 80 microns on one side Aluminum Finish: Embossed Aluminum Foil: 80 micron/100 micron/200 micron Aluminum foil Finishing: Smooth Tel: 9714 Fax: 9714 PO Box 37875,,,

9 HAPRI PIR Duct Accessories Polymer/Aluminum Joint Flange PVC Joint Flange Aluminum "U" Profile H Bayonet PVC 20mm Aluminum Chair Channel GI Corner Cover Aluminum F Flange PVC Corner Cover Tel: 9714 Fax: 9714 PO Box 37875,,,

10 HAPRI PIR Duct Accessories Aluminum H Profile Silicon Sealant Reinforcement Bar in Aluminum Thickness: 14mm Duct Glue Capacity: 5kg/tin, 15kg/tin Reinforcement Disc Aluminum Tape 3 inch Width: 50mm for 20mm Panel Width: 75mm for 30mm Tiger Connector Tel: 9714 Fax: 9714 PO Box 37875,,,

11 List of Projects for Thermal Insulation Board S. NO. PROJECT / LOCATION 1 Metro Green Line 2 Insulation System, Festival City, 3 Insulation System, Golden Mile, Jumeirah, 4 Insulation System, Jumeirah Island Site Insulation System, International City 5 (Nakheel) Insulation System, Al Wahda Mall Abu 6 Dhabi 7 Insulation System, Labor Camp, Jebel Ali 8 Insulation System, Properties, Villa in 9 Insulation System, JBR Hotel, 10 Insulation System, Health City 11 Insulation System, International Financial Center 12 Insulation System, Jumeirah Residence 13 Insulation System, Villa in Al-Warqaa, 14 Insulation System, Villa in 15 Insulation System, Villa in 16 Insulation System, Jumeirah Palm Island, Nakheel 17 Insulation System, Jumeirah Site 18 Insulation System, Villa in Al-Satwa, 19 Insulation System, Al-Tawan Site 20 Insulation System, Villa in 21 Insulation System, Villa in Al-Warqaa, 22 Insulation System, Festival City Insulation System, Villa in Al-Warqaa, Insulation System, Villa in, Villa in Al-Barsha Insulation System, Villa in Al-Warqaa, S. NO. PROJECT / LOCATION 26 Insulation System, Jumeirah Palm 27 Insulation System, Jumeirah Site 28 Insulation System, Villas in, 29 Insulation System, Villas in Al-Satwa 30 Insulation System, Villas in, 31 Insulation System, Villas in, 32 Insulation System, Al-Tawan Site 33 Insulation System, Villa in Al-Warqaa, 34 Insulation System, Villa in Al-Satwa, 35 Insulation System, Villa in Al-Warqaa, DXB 36 Complete Insulation System, Villa in Al- Barsha, 37 Villas in Al Warqaa, 38 Insulation System, Villa in Al-Barsha, 39 Insulation System, Villa in Al-Barsha 40 Insulation System, School near Hospital 41 Complete Insulation System, Villa in Al- Quoz-Residential, 42 Building near Abu-Hail in 43 Insulation System, Villa in Al-Warqaa, 44 Insulation System, Villa in Al-Warqaa, DXB 45 Insulation System, Villa in Al-Satwa, 46 Insulation System, Villa in Al-Mizher, 47 Insulation System, Villa in Al-Warqaa, DXB Insulation System, Villa in Al-Satwa, Insulation System, Villa in Al-Barsha, Insulation System, Villa in Al-Barsha, Tel: 9714 Fax: 9714 PO Box 37875,,,

12 List of Projects for Thermal Insulation Board S. NO. PROJECT / LOCATION 55 Insulation System, Labor Camp in Jebel Ali Industrial Area, 56 Insulation System, Villa in Al-Warqaa, 57 Insulation System, Villa in Al-Barsha, 58 Insulation System, Labor Camp in AL-Quoz- Industrial Area, 59 Insulation System, Villa in Al-Warqaa, 60 Insulation System,, Villa in Al-Barsha, 61 Insulation System, Villa in Al-Mizher, 62 Insulation System, Villas in Al-Wasl Road, 63 Insulation System, Villa in Al-Mizher, 64 Villa in Al-Mizher, 65 Insulation System, Villa in Al-Mizher, 66 Insulation System, Villa in Al-Satwa, 67 Insulation System, Villa in Al-Satwa, 68 Insulation System, Villa in Al-Muhasinah, 69 Insulation System, Villa in Al-Muhasinah, 70 Insulation System, Villa in Nadd-Al-Hamr, 71 Insulation System, Villa in Al-Warqaa, 72 Insulation System, Villa in Al-Warqaa, 73 Insulation System, Villa in Al-Warqaa, 74 Insulation System, Villa in Nadd-Al-Hamr, 75 Insulation System, Villa in Al-Warqaa, Tel: 9714 Fax: 9714 PO Box 37875,,,

13 List of Projects for Pre-Insulated Duct S. NO. 1 PROJECT / LOCATION Al Jazeera Network (300,000m²), Qatar 2 (120,000m²), Jordan 3 (180,000m²), Qatar 4 (330,000m²), Jordan 5 (100,800m²), Oman 6 (130,000m²), Pakistan 7 (160,000m²), Uganda 8 (180,000m²), Bangladesh 9 (280,000m²), Uganda 10 (320,000m²), Egypt 11 G25 Floors (50,000m²), Ajman, 12 G27 Floors, Sharjah, G37 Floors, Tiger Tower, Sharjah, 3BG25 Floors, Silicon Oasis,, 15 G3P10TY Butinah, Sharjah, 16 2BG11R Al Khaja, Sharjah, 17 GM6PHC27TYSER, 18 Bel Rasheed Tower II, Villas, Abu Hail Community,, BGM8 Floors, Al Ashram Tower, Sharjah, G8 Floors, Silicon Oasis,, 22 G2R, 6 Villas, Ahmad Lootah, 23 Jumeirah Palm Island,, 24 B2GM8 Floors, Al Garhoud,, 25 G9 Floors, Muhaisnah,, S. NO. 26 PROJECT / LOCATION 200 Al Furjan Villas, Jebel Ali,, 27 GM3P10 Floors, 28 G4P11 Floors, 29 BG10 Floors, Jebel Ali,, 30 G9 Floors, Al Barsha,, 31 (1,500m²), Ajman Site, 32 Labour Camp, Al Quoz,, 33 Labour Camp, Al Quoz,, 34 Tower in Al Marina, 35 Health City,, 36 Jumeirah Site,, 37 Private School,, Labour Camp, Jebel Ali,, Festival City,, 40 Jumeirah Island Site,, Villas in Abu Dhabi, Villas in Al Warqaa, Villas in Al Barsha,, Villas in Muhaisnah,, 15 Villas in Nadd Al Hamar,, 10 Villas in Mizher,. 47 Al Barsha Site,, 48 Residential Villas in Al Quoz, 49 Al Tawan Site, 50 Building in Bur, Tel: 9714 Fax: 9714 PO Box 37875,,,