Sullivan Lake Cold Water Intake. Pend Oreille PUD No. 1 of Pend Oreille County, WA
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- Baldwin Hunter
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1 Sullivan Lake Cold Water Intake Pend Oreille PUD No. 1 of Pend Oreille County, WA April 7, 2016
2 Project Location Sullivan Lake
3 Project Location Pend Oreille River Sullivan Lake
4 Project Team Project Team Owner: Pend Oreille PUD No.1 of Pend Oreille County, WA Engineer: McMillen Jacobs Associates Contractor: Karnath Contracting, Inc.
5 Project Background Project Goals Lower creek temperatures downstream of the dam to improve native bull trout habitat through cold water releases during summer months Limited rehabilitation of existing dam and gates Original timber crib dam built in 1909 Concrete dam constructed in 1923 and refurbished in 1994
6 Project Background Major Project Features Reservoir Intake Cofferdam Cold Water Pipeline Dam Penetration and Discharge Control Gate Control Building and Air Burst System
7 Project Design Criteria Design Criteria Maximum Design Flow: 160 cfs Max WSEL: Min WSEL: Screen Centerline EL: Pipeline Inside Diameter: 47.5-in (HDPE) Screen Opening Size: 1/16 Slot Screen Approach Velocity 0.4 ft/s Screen Cleaning: Air Burst System
8 System Operation System Operation Outlet and Sullivan Creek temperature and flows are recorded by instream sensors Temperature and flow data is sent back to the control building via radio PLC performs mass balance equation for desired blended temperature PLC modulates discharge gate position as required
9 Site Map Outlet Creek USFS Compound Dam Control Building County Bridge Airstrip Intake Location Boat Launch Sullivan Lake
10 Project Site
11 Project Site
12 Project Site
13 Construction Sequence Control Building Buried Pipeline Sunk Pipeline Intake Cofferdam
14 Pipeline Profile and HGL Max WSEL Min WSEL Discharge Gate Screen CL EL
15 Intake Design Characteristics Screen Structure Twin 6-ft diameter by 16.5 ft long tee style screens connected on a common header Supported on piles driven into reservoir bottom
16 Intake Air Burst System Air Burst System Air lines travel from control building to tee screens Each tee screen has it owns air burst line Burst of air travels through the line and the out of the screens to remove debris Screens are cleaned based on head differential Always manually activated to ensure no boaters are present
17 Intake Tee Screens
18 Cofferdam Cofferdam Placed to allow approach channel pipeline section to be installed in the dry Sheet pile vibrated into place U-shape to minimize overall length Bypass system required for 10cfs after installation
19 Cofferdam - Installation
20 Cofferdam Installation
21 Cofferdam Installation Complete
22 Pipeline Design Characteristics Cold Water Release Pipeline Constructed from 54 OD HDPE (DR 17 Approx. 3 thick walls) Two Distinct Sections Buried in approach channel (installed in the dry) On reservoir bottom from approach channel to intake (sunk in place) Concrete collars hold the pipeline in place Twin 10 HDPE air burst pipelines follow alignment
23 Pipeline Fusing
24 Pipeline Staging
25 Pipeline Floating
26 Pipeline Positioning
27 Pipeline Dry Installation
28 Pipeline Air Burst Piping and Backfill
29 Pipeline Floating
30 Pipeline Positioning
31 Pipeline Sinking
32 Dam Penetration & Discharge Control Gate Dam Penetration Transition from HDPE to steel 46-in square steel liner in existing concrete outlet channel Discharge Control Gate Fabricated stainless steel slide gate for throttling Flange connection to square steel liner Automated to control releases
33 Dam Penetration & Discharge Control Gate
34 Dam Penetration & Discharge Control Gate
35 Dam Penetration & Discharge Control Gate
36 Control Building Design Characteristics Control Building Houses air burst cleaning system equipment, electrical, and control systems Air burst system includes: Twin 5 hp compressors 6,000 gallon air receiver 8-in stainless steel piping and control valves Built next to historic bunk house on USFS compound
37 Control Building Site Development
38 Control Building Air Receiver Installation
39 Control Building Air Piping
40 Dam Rehabilitation Dam Rehab Items: Patched spalling concrete and armored pier noses Concrete deck overlay Replaced low level outlet gates Added electric actuators for upper gates Replaced existing handrail
41 Dam Rehabilitation Low Level Gates
42 Dam Rehabilitation Deck Overlays
43 Dam Rehabilitation Historic Handrail Replacement
44 Project Challenges Construction on and around historic structures Determining where to stop repairs on the dam Control building location and aesthetics Existing timber crib dam Site geotechnical: Varying reservoir bottom conditions Cofferdam Location Dewatering challenges Site Recreation Requirements Small in-reservoir work window
45 Existing Timber Crib Dam Discovery
46 Existing Timber Crib Dam Discovery
47 Existing Timber Crib Dam Discovery
48 Existing Timber Crib Dam Discovery
49 Existing Timber Crib Dam Discovery
50 Existing Timber Crib Dam Discovery
51 Air Burst in Action
52 Questions? William Zimmerman, PE McMillen Jacobs Associates